Composite board processing die

By designing an automated composite panel processing mold, the processing error problem caused by manual chamfering was solved, efficient and precise chamfering processing was achieved, and production efficiency and panel quality were improved.

CN223383633UActive Publication Date: 2025-09-26XINJIANG XINSANHUAN HOME DECORATION MATERIAL MFG CO LTD
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Patent Information

Application Number
CN202422586610.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-26
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the existing technology, the chamfering of composite panels relies on manual operation, which leads to large processing errors and makes it difficult to ensure quality and efficiency.

Method used

A composite plate processing mold is designed, which includes a base frame, side plates, limit plates, positioning plates, a rotation drive mechanism and a chamfering mechanism. The mold automatically completes the chamfering process, reduces manual factors, and improves processing accuracy and efficiency.

Benefits of technology

Through automated chamfering processing, processing errors are reduced, processing quality stability and production efficiency are improved, and the service life of composite panels is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate processing, in particular to a composite plate processing die which comprises a bottom frame, at least two side plates connected to the bottom frame, a limiting plate hinged to the bottom frame, a positioning plate connected to the bottom frame and located on the other sides of the side plates, a rotation driving mechanism for driving the limiting plate to rotate and a chamfering mechanism. A containing space used for positioning the side face of a to-be-treated plate is arranged between the side plates. When the to-be-treated plate is chamfered, the to-be-treated plate is placed in the containing space, the rotation driving mechanism drives the limiting plate to rotate, the two ends of the to-be-treated plate abut against the limiting plate and the positioning plate correspondingly, and the chamfering mechanism enables the end, close to the positioning plate, of the to-be-treated plate to be chamfered. The chamfering device is beneficial to quickly processing chamfers, reducing processing errors, stabilizing processing quality, ensuring processing precision and improving production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate processing, in particular to a composite plate processing mould. Background Art

[0002] Composite panels, also known as wood composite panels, mostly use wood shavings and fiber materials as the core of the board, and the upper and lower surfaces are glued together to form a man-made board structure with veneer. Usually, the upper and lower surfaces are glued together with multiple layers of wood of different materials for multi-level composite to achieve different requirements for thickness or hardness and reduce production material costs.

[0003] The composite board is a multi-layer stacked structure. It is necessary to cut the chamfers at the edges first and then perform the edge wrapping treatment on the chamfers to cover the edges of the composite board. This can effectively protect the edges of the composite board and extend the service life of the composite board.

[0004] However, currently, manual chamfering of composite panels is usually performed, which is prone to processing errors due to human factors, is not conducive to stabilizing processing quality, is difficult to ensure processing accuracy, and affects production efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a composite plate processing mold, reduces manual factors, facilitates rapid chamfering, reduces processing errors, facilitates stable processing quality, ensures processing accuracy, and improves production efficiency.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] The utility model provides a composite plate processing mold, comprising a base frame, at least two side plates connected to the base frame, a limit plate hinged to the base frame, a positioning plate connected to the base frame and located on the other side of the side plate, a rotation drive mechanism for driving the limit plate to rotate, and a chamfering mechanism, wherein an accommodating space for positioning the side surface of the plate to be processed is provided between the side plates;

[0008] When chamfering the plate to be processed, the plate to be processed is placed in the accommodating space, and the rotation drive mechanism drives the limit plate to rotate so that the two ends of the plate to be processed respectively abut the limit plate and the positioning plate, and the chamfering mechanism processes the chamfer at the end of the plate to be processed close to the positioning plate.

[0009] Among them, the base frame is connected to a support plate, and the support plate is located at the bottom of the accommodating space. When the rotation drive mechanism drives the free end of the limit plate to move away from the side plate to the required position, the upper surface of the limit plate in the current state is flush with the top surface of the support plate.

[0010] Among them, the chamfering mechanism includes a chamfering lifting module and a chamfering knife driven by the chamfering lifting module. When the two ends of the plate to be processed respectively abut the limit plate and the positioning plate, the chamfering lifting module drives the chamfering knife to move from top to bottom so that the plate to be processed can be chamfered.

[0011] The base frame is connected to a longitudinal slide rail, the longitudinal slide rail is slidably connected to a slide, the slide is provided with at least two connecting arms, the output end of the chamfering lifting module is connected to the slide drive, one end of the connecting arm is connected to the chamfering knife, and the chamfering lifting module drives the slide to move along the longitudinal slide rail and simultaneously drives the chamfering knife to move up and down. When the plate to be processed is chamfered, the waste on the plate to be processed is located in the space surrounded by the chamfering knife, the positioning plate and the connecting arm.

[0012] Among them, one end of the support plate is connected to a support platform, the support platform is flush with the top surface of the support plate, the support platform is provided with a cutting groove, the cutting groove cooperates with the chamfering knife, and the bottom end of the chamfering knife extends into the cutting groove when the plate to be processed is chamfered.

[0013] Wherein, both sides of the support platform are connected with a discharge platform, and the discharge platform is flush with the top surface of the support platform.

[0014] A first top frame is connected between the top ends of the side plates, a first linear module is connected to the first top frame, a first pressing plate is connected to the front end of the first linear module, and after the two ends of the plate to be processed abut against the limit plate and the positioning plate, the first linear module drives the first pressing plate to press the top of the plate to be processed;

[0015] A second top frame is connected between the bottom frame and the side plate, the second top frame is connected to a second linear module, and the front end of the second linear module is connected to a second pressing plate. After the two ends of the plate to be processed abut against the limit plate and the positioning plate, the second linear module drives the second pressing plate to press the top of the plate to be processed corresponding to the waste material.

[0016] Among them, the second top frame is provided with a storage space, and the slide is arranged in the storage space during the movement of the slide driven by the chamfer lifting module. When the slide moves upward to the required position, the slide is separated from the positioning plate and the slide and the second linear module are staggered.

[0017] Among them, the rotation drive mechanism is a linear cylinder, the two ends of the linear cylinder are hinged to the base frame and the limit plate respectively. When the linear cylinder is in the extended state, the limit plate abuts against one end surface of the plate to be processed. When the linear cylinder is in the retracted state, the upper surface of the limit plate in the current state is flush with the top surface of the support plate.

[0018] Beneficial effects of the utility model:

[0019] In actual application, when it is necessary to chamfer the plate to be processed, the plate to be processed is placed in the accommodating space, and the rotation drive mechanism drives the limit plate to rotate so that the two ends of the plate to be processed respectively abut the limit plate and the positioning plate, and the horizontal movement of the plate to be processed is restricted, thereby improving the processing stability. Then, the chamfering mechanism is used to process the chamfer at one end of the plate to be processed close to the positioning plate, thereby reducing human factors, reducing processing errors, facilitating rapid chamfering, stabilizing processing quality, ensuring processing accuracy, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the composite plate processing mold.

[0021] Figure 2 This is a structural cross-sectional view of the composite plate processing mold.

[0022] Figure 3 This is a partial structural cross-sectional view of the composite plate processing mold.

[0023] Figure 4 It is a schematic diagram of a partial three-dimensional structure with a chamfering mechanism.

[0024] Figure 5 This is a schematic diagram of the structure of the plate to be processed before chamfering.

[0025] Figure 6 The exploded view of the side panels, limit plates, waste, chamfering cutters and positioning plates after the plate to be processed is processed and chamfered.

[0026] Figure 7 It is a three-dimensional diagram of the chamfering lifting module, longitudinal slide rail, slide and chamfering knife.

[0027] Figure 8 It is a schematic diagram of a partial three-dimensional structure with a support plate, a support platform and a discharge platform.

[0028] Figure 9 It is a schematic diagram of the connection structure between the side panel, the first top frame and the first pressing plate.

[0029] Figure 10 It is a schematic diagram of the connection structure of the side panel, the second top frame and the second pressure plate.

[0030] Figure 11 It is a three-dimensional diagram of the second top frame, storage space, slide and second linear module.

[0031] Figure 12 It is a schematic diagram of the connection structure between the rotation drive mechanism, the base frame and the limit plate.

[0032] 1. Base frame; 2. Side panels; 3. Limiting plates; 4. Positioning plates;

[0033] 5. Rotation drive mechanism;

[0034] 6. Chamfering mechanism; 61. Chamfering lifting module; 62. Chamfering knife;

[0035] 7. Accommodation space; 8. Support plate;

[0036] 9. Longitudinal slide rail; 10. Slide frame; 1001. Connecting arm;

[0037] 11. Support table; 1101. Grooving;

[0038] 12. Discharging platform;

[0039] 13. First top frame; 14. First linear module; 15. First pressing plate;

[0040] 16. Second top frame; 17. Second linear module; 18. Second pressing plate;

[0041] 19. Storage space. DETAILED DESCRIPTION

[0042] To facilitate understanding by those skilled in the art, the present invention is further described below with reference to examples and drawings. Specific implementation methods of the present invention will be described below. It should be noted that in the specific description of these implementation methods, for the sake of clarity and clarity, it is impossible for this specification to provide a detailed description of all features of the actual implementation methods.

[0043] refer to Figures 1 to 12 As shown, the utility model provides a composite plate processing mold, including a base frame 1, two side plates 2 connected to the base frame 1, a limit plate 3 hinged to the base frame 1, a positioning plate 4 connected to the base frame 1 and located on the other side of the side plate 2, a rotation driving mechanism 5 and a chamfering mechanism 6 for driving the limit plate 3 to rotate, and a accommodating space 7 for positioning the side of the plate to be processed is provided between the side plates 2; in actual application, the plate to be processed is a composite plate, and when it is necessary to chamfer the plate to be processed, the plate to be processed is placed in the accommodating space 7, and the rotation driving mechanism 5 drives the limit plate 3 to rotate so that the two ends of the plate to be processed respectively abut the limit plate 3 and the positioning plate 4, and the horizontal movement of the plate to be processed is restricted, thereby improving the processing stability, and then the chamfering mechanism 6 is used to chamfer the end of the plate to be processed close to the positioning plate 4, thereby reducing human factors, reducing processing errors, facilitating rapid chamfering, facilitating stable processing quality, ensuring processing accuracy, and improving production efficiency.

[0044] refer to Figure 2 As shown, in this embodiment, the base frame 1 is connected to a support plate 8, and the support plate 8 is located at the bottom of the accommodating space 7. Figure 3As shown, when the rotating drive mechanism 5 drives the free end of the limit plate 3 to move to the desired position in the direction away from the side plate 2, the upper surface of the limit plate 3 in the current state is flush with the top surface of the support plate 8, and the plate to be processed slides smoothly into the top surface of the support plate 8 along the upper surface of the limit plate 3. The plate to be processed can be smoothly moved between the two side plates 2, saving the transportation time of the plate to be processed; and reducing the wear and scratches of the plate to be processed during movement, which is beneficial to protecting the plate to be processed.

[0045] refer to Figure 4 、 5 As shown in Figure 6, in this embodiment, the chamfering mechanism 6 includes a chamfering lifting module 61 and a chamfering knife 62 driven and connected to the chamfering lifting module 61. When the two ends of the plate to be processed respectively abut the limit plate 3 and the positioning plate 4, the chamfering lifting module 61 drives the chamfering knife 62 to move from top to bottom, so that the plate to be processed can be chamfered; in actual application, the chamfering lifting module 61 adopts a screw motor module, a cylinder or a cylinder to automatically drive the chamfering knife 62 to move, which can smoothly and quickly process the chamfer, thereby improving the chamfering processing efficiency.

[0046] refer to Figure 7 As shown, in this embodiment, the base frame 1 is connected to a longitudinal slide rail 9, and the longitudinal slide rail 9 is slidably connected to a slide 10. The slide 10 is provided with at least two connecting arms 1001. The output end of the chamfering lifting module 61 is drive-connected to the slide 10, and one end of the connecting arm 1001 is connected to the chamfering knife 62. The chamfering lifting module 61 drives the slide 10 to move along the longitudinal slide rail 9 and simultaneously drives the chamfering knife 62 to move up and down. Figure 6 、 7 As shown, when the plate to be processed is chamfered, the waste on the plate to be processed is located in the space enclosed by the chamfering knife 62, the positioning plate 4 and the connecting arm 1001. After the plate to be processed is chamfered, the waste therein is temporarily confined in the space enclosed by the chamfering knife 62, the positioning plate 4 and the connecting arm 1001, so as to avoid the waste from falling directly after the chamfering is completed, and the waste can be kept at the current position until the waste is removed by auxiliary tools or manually, so as to facilitate the control of the waste collection time; after the chamfer is processed, the plate to be processed is taken out, and then the plate to be processed is edge-wrapped, so as to smoothly cover the edge of the composite plate and achieve the purpose of protecting the edge of the composite plate.

[0047] refer to Figure 8 As shown, in this embodiment, one end of the support plate 8 is connected to a support platform 11, and the support platform 11 is flush with the top surface of the support plate 8. The support platform 11 is provided with a cutting groove 1101, and the cutting groove 1101 cooperates with the chamfering knife 62. When the plate to be processed is chamfered, the bottom end of the chamfering knife 62 extends into the cutting groove 1101, which is convenient for cutting the plate to be processed.

[0048] refer to Figure 8 As shown, in this embodiment, both sides of the support platform 11 are connected to a discharge platform 12, and the discharge platform 12 is flush with the top surface of the support platform 11; in actual application, when the chamfering processing of the plate to be processed is completed, the chamfering lifting module 61 drives the chamfering knife 62 upward to separate from the positioning plate 4, so that the waste is smoothly moved out along the discharge platform 12, which is convenient for pushing out the processing waste of the plate to be processed. There is no residual waste between the discharge platform 12 and the support platform 11, and the chamfering processing environment can be quickly cleaned.

[0049] refer to Figure 9 As shown, in this embodiment, a first top frame 13 is connected between the top ends of the side plates 2, and the first top frame 13 is connected to a first linear module 14. The first linear module 14 adopts an oil cylinder or an electric cylinder. The front end of the first linear module 14 is connected to a first pressing plate 15. After the two ends of the plate to be processed abut against the limit plate 3 and the positioning plate 4, the first linear module 14 drives the first pressing plate 15 to press the top of the plate to be processed; Figure 4 、 10 As shown, a second top frame 16 is connected between the base frame 1 and the side plate 2, and the second top frame 16 is connected to a second linear module 17. The second linear module 17 adopts a cylinder or an electric cylinder, and the front end of the second linear module 17 is connected to a second pressing plate 18. After the two ends of the plate to be processed abut against the limit plate 3 and the positioning plate 4, the second linear module 17 drives the second pressing plate 18 to press the top of the plate to be processed at the position corresponding to the waste material, which can press and position the plate to be processed and the expected waste material, which is conducive to stably limiting the overall up and down movement of the plate to be processed, avoiding local warping of the plate to be processed before and after chamfering, and improving the chamfering accuracy.

[0050] refer to Figure 11 As shown, in this embodiment, the second top frame 16 is provided with a storage space 19, and the slide 10 is driven by the chamfer lifting module 61 to move when the slide 10 is arranged in the storage space 19. When the slide 10 moves upward to the desired position, the slide 10 is separated from the positioning plate 4 and the slide 10 and the second linear module 17 are staggered; Figure 10 As shown, in actual application, when the chamfering process is completed, the slide 10 moves upward to the desired position and the slide 10 is separated from the positioning plate 4 and the slide 10 and the second linear module 17 are staggered, which does not affect the normal use of the second linear module 17. The structure is compact and space is saved. Figure 6 、 11 As shown, when the slide 10 is separated from the positioning plate 4, the obstruction of the waste material by the connecting arm 1001 is eliminated, and the waste material of the plate to be processed can be moved smoothly, which is conducive to removing the waste material.

[0051] refer to Figure 12As shown, in this embodiment, the rotation drive mechanism 5 is a linear cylinder, and the two ends of the linear cylinder are hinged to the base frame 1 and the limit plate 3 respectively. When the linear cylinder is in the extended state, the limit plate 3 abuts against one end surface of the plate to be processed, which is convenient for positioning the plate to be processed. The horizontal movement of the plate to be processed is accurately limited by the side plate 2 and the limit plate 3, and the plate to be processed is accurately positioned; Figure 3 As shown, when the linear cylinder is in the retracted state, the upper surface of the limit plate 3 in the current state is flush with the top surface of the support plate 8, and the plate to be processed can slide smoothly along the upper surface of the limit plate 3 into the support plate 8, thereby improving the transfer quality of the plate to be processed, reducing scratches and bumps on the plate to be processed during movement, and helping to extend the service life of the composite plate.

[0052] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention is disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of the above-disclosed technical contents without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.

Claims

1. Composite plate processing mold, characterized in that, The invention comprises a base frame (1), at least two side panels (2) connected to the base frame (1), a limit plate (3) hinged to the base frame (1), a positioning plate (4) connected to the base frame (1) and located on the other side of the side panel (2), a rotation drive mechanism (5) for driving the limit plate (3) to rotate, and a chamfering mechanism (6); an accommodating space (7) for positioning the side of a plate to be processed is provided between the side panels (2); The base frame (1) is connected to a support plate (8), and the support plate (8) is located at the bottom of the accommodating space (7). When the rotation drive mechanism (5) drives the free end of the limit plate (3) to move away from the side plate (2) to a desired position, the upper surface of the limit plate (3) in the current state is flush with the top surface of the support plate (8); The rotation drive mechanism (5) is a linear cylinder, and the two ends of the linear cylinder are respectively hinged to the base frame (1) and the limit plate (3). When the linear cylinder is in an extended state, the limit plate (3) abuts against one end surface of the plate to be processed. When the linear cylinder is in a retracted state, the upper surface of the limit plate (3) in the current state is flush with the top surface of the support plate (8).

2. The composite plate processing mold according to claim 1, characterized in that: The chamfering mechanism (6) comprises a chamfering lifting module (61) and a chamfering knife (62) drivingly connected to the chamfering lifting module (61). When the two ends of the plate to be processed respectively abut against the limit plate (3) and the positioning plate (4), the chamfering lifting module (61) drives the chamfering knife (62) to move from top to bottom, so that the plate to be processed is chamfered.

3. The composite plate processing mold according to claim 2, characterized in that: The base frame (1) is connected to a longitudinal slide rail (9), and the longitudinal slide rail (9) is slidably connected to a slide (10). The slide (10) is provided with at least two connecting arms (1001). The output end of the chamfering lifting module (61) is drivingly connected to the slide (10), and one end of the connecting arm (1001) is connected to the chamfering knife (62). The chamfering lifting module (61) drives the slide (10) to move along the longitudinal slide rail (9) and simultaneously drives the chamfering knife (62) to move up and down. When the plate to be processed is chamfered, the waste on the plate to be processed is located in the space surrounded by the chamfering knife (62), the positioning plate (4) and the connecting arm (1001).

4. The composite plate processing mold according to claim 2, characterized in that: One end of the support plate (8) is connected to a support platform (11), the support platform (11) is flush with the top surface of the support plate (8), and the support platform (11) is provided with a cutting groove (1101), the cutting groove (1101) cooperates with the chamfering knife (62), and when the plate to be processed is chamfered, the bottom end of the chamfering knife (62) extends into the cutting groove (1101).

5. The composite plate processing mold according to claim 4, characterized in that: Both sides of the support platform (11) are connected to a discharge platform (12), and the discharge platform (12) is flush with the top surface of the support platform (11).

6. The composite plate processing mold according to claim 3, characterized in that: A first top frame (13) is connected between the top ends of the side plates (2), the first top frame (13) is connected to a first linear module (14), and the front end of the first linear module (14) is connected to a first pressing plate (15). After the two ends of the plate to be processed abut against the limit plate (3) and the positioning plate (4), the first linear module (14) drives the first pressing plate (15) to press the top of the plate to be processed; A second top frame (16) is connected between the bottom frame (1) and the side plate (2), the second top frame (16) is connected to a second linear module (17), and the front end of the second linear module (17) is connected to a second pressing plate (18). After the two ends of the plate to be processed abut against the limit plate (3) and the positioning plate (4), the second linear module (17) drives the second pressing plate (18) to press the top of the plate to be processed at a position corresponding to the waste material.

7. The composite plate processing mold according to claim 6, characterized in that: The second top frame (16) is provided with a storage space (19), and the slide (10) is arranged in the storage space (19) when the chamfer lifting module (61) drives the slide (10) to move. When the slide (10) moves upward to a desired position, the slide (10) is separated from the positioning plate (4) and the slide (10) and the second linear module (17) are arranged in an interlaced manner.