Wood board dip dyeing device

Abstract

The utility model discloses a wood board dip-dyeing device which comprises a dip-dyeing pool, a first transmission roller set is rotationally connected in the dip-dyeing pool, a mixed reaction mechanism is arranged in the dip-dyeing pool and located below the first transmission roller set, and a material lifting mechanism is installed in the dip-dyeing pool and located on the left side of the first transmission roller set. A material pushing frame is installed at the position, corresponding to the right side of the material lifting mechanism, of the top of the dip dyeing pool, a discharging slope is fixedly connected to the position, located on the right side of the first transmission roller set, in the dip dyeing pool, a conveying belt is installed at the position, located on the top of the discharging slope, of the right side of the dip dyeing pool, and a cleaning chamber is fixedly connected to the left side of the dip dyeing pool; compared with an existing dip dyeing device, the dip dyeing device has the advantages that the dip dyeing effect of plates can be effectively improved through the design, the plates are uniformly dyed, and the overall practicability is enhanced.

Description

Technical Field

[0001] The utility model relates to the technical field of board processing, in particular to a wood board impregnation device. Background Art

[0002] Wood impregnation involves applying a dye or coating directly to the wood surface. The wood absorbs the dye or coating, resulting in a more uniform color on the surface, a finish difficult to achieve with painting. The wood's inherent texture and feel are preserved, while also enhancing its water-resistance, corrosion resistance, and durability.

[0003] When the existing wood board dyeing device is in operation, the wood needs to be immersed in a mixed solution for dyeing. The mixed solution is prone to precipitation when it is in a static state for a long time, resulting in uneven dyeing of the board, thereby affecting the dyeing effect of the board.

[0004] Therefore, it is particularly important to design a wood board impregnation device to solve the above-mentioned defects. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model designs a wooden board dyeing device, which aims to solve the technical problem in the existing technology that the mixed solution is prone to precipitation when it is left in a static state for a long time, resulting in uneven dyeing of the board, thereby affecting the dyeing effect of the board.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A wooden board dyeing device comprises an immersion and dyeing tank, wherein the interior of the immersion and dyeing tank is rotatably connected to a transmission roller group 1, a mixing reaction mechanism is provided inside the immersion and dyeing tank below the transmission roller group 1, a lifting mechanism is installed inside the immersion and dyeing tank on the left side of the transmission roller group 1, a pushing rack is installed on the top of the immersion and dyeing tank and at a position corresponding to the right side of the lifting mechanism, a material discharge slope is fixedly connected to the right side of the transmission roller group 1 inside the immersion and dyeing tank, a conveyor belt is installed on the right side of the immersion and dyeing tank at the top of the material discharge slope, a cleaning chamber is fixedly connected to the left side of the immersion and dyeing tank, the interior of the cleaning chamber is rotatably connected to a transmission roller group 2, two groups of water circulation cleaning mechanisms are installed inside the cleaning chamber, and a water filter tank is provided inside the cleaning chamber below the transmission roller group 2.

[0008] As a preferred solution of the present invention, the material lifting mechanism is composed of a waterproof electric telescopic rod and a roller frame. Two groups of waterproof electric telescopic rods are installed at the bottom of the inner wall of the dyeing tank. The top of the waterproof electric telescopic rod is fixedly connected to the roller frame, and four groups of rollers are rotatably connected inside the roller frame.

[0009] As a preferred solution of the present invention, two groups of cylinders are installed on the side of the pusher frame away from the roller frame, and a pusher plate is fixedly connected to the side of the cylinder corresponding to the roller frame.

[0010] As a preferred solution of the present invention, the mixing reaction mechanism is composed of an exhaust fan, an air pipe, a stirring blade and a motor. Two sets of exhaust fans are installed on the outside of the immersion tank. The exhaust fan is located inside the immersion tank and is equipped with an air pipe. Several exhaust heads are installed on both sides of the air pipe. Two sets of stirring blades are rotatably connected between the two sets of air pipes inside the immersion tank. One side of the stirring blade is located outside the immersion tank and is equipped with a motor.

[0011] As a preferred solution of the present invention, a support net is embedded in the water filter tank, a filter yarn layer is laid on the top of the support net, and an activated carbon layer is laid on the top of the filter yarn layer.

[0012] As a preferred solution of the present invention, a water baffle is hingedly connected to the side of the cleaning chamber away from the immersion and dyeing pool, a handle is fixedly connected to one side of the water baffle, and slot frames are fixedly connected to both sides of the water baffle. A card strip is rotatably connected to the outside of the cleaning chamber and at a position corresponding to the slot frame.

[0013] As a preferred embodiment of the present invention, the water circulation cleaning mechanism comprises a spray rack, a flushing nozzle, a water pump, and a water distribution pipe. The spray rack is installed within the cleaning chamber above the second drive roller group. The flushing nozzle is installed on one side of the inner wall of the cleaning chamber at a position corresponding to the spray rack, located at the second drive roller group, and a water pump is installed at a position corresponding to the water filter tank. The water pump is connected to the spray rack and flushing nozzle via a water distribution pipe.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] First, when the board enters the dyeing tank for dyeing, the motor drives the stirring blade to rotate, stirring the mixed solvent inside the dyeing tank, driving the mixed solvent to flow, and preventing the solvent from settling and affecting the dyeing effect of the board. The exhaust fan delivers external air into the dyeing tank through the air pipe and the exhaust head, so that the solvent and air are fully in contact and react, thereby enhancing the dyeing efficiency of the board;

[0016] Secondly, the conveyor belt guides the plates to be dyed into the dyeing tank through the material discharge slope for dyeing. The plates that have been dyed are guided to the roller frame through the transmission roller group 1. The waterproof electric telescopic rod drives the roller frame to rise, and the cylinder drives the push plate to push the plates placed on the top of the roller frame into the cleaning room for cleaning, which improves the convenience of plate transmission.

[0017] Finally, the water pump transports the cleaning water filtered by the activated carbon layer in the filter tank through the water distribution pipe to the spray rack and the flushing nozzle respectively, and rinses the plates transported on the top of the second transmission roller group to wash away the water-soluble substances decomposed by the reaction between the mixed solution and the plates, so as to avoid the decomposition products from contaminating the plates and affecting the final product effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Schematic diagram of the overall three-dimensional structure of the wood board dyeing device Figure 1 ;

[0019] Figure 2 Schematic diagram of the overall three-dimensional structure of the wood board dyeing device Figure 2 ;

[0020] Figure 3 This is a schematic diagram of the internal structure of the wood board dyeing device;

[0021] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of area A in the middle.

[0022] In the figure: 1. Dyeing tank; 101. Drive roller group 1; 102. Material lifting mechanism; 1021. Waterproof electric telescopic rod; 1022. Roller frame; 103. Pushing frame; 1031. Cylinder; 1032. Pushing plate; 104. Unloading slope; 105. Conveyor belt; 2. Mixing reaction mechanism; 201. Vacuum; 2011. Air pipe; 2012. Exhaust head; 202. Stirring blade; 2021. Motor; 3. Cleaning chamber; 301. Drive roller group 2; 302. Water filter tank; 3021. Support net; 3022. Filter yarn layer; 3023. Activated carbon layer; 303. Water baffle; 3031. Slot frame; 3032. Card strip; 4. Water circulation cleaning mechanism; 401. Spray frame; 402. Flushing nozzle; 403. Water pump; 404. Water distribution pipe. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] Example:

[0025] The embodiment of the utility model provides a wood board dyeing device, which aims to solve the technical problem in the prior art that a mixed solution is prone to precipitation when left in a static state for a long time, resulting in uneven dyeing of the board, thereby affecting the dyeing effect of the board.

[0026] See also Figures 1-4 , the utility model provides a technical solution:

[0027] A wooden board dyeing device includes a dyeing tank 1, which is internally connected to a transmission roller group 101 for rotatably conveying the dyed board to a roller frame 1022. A lifting mechanism 102 is installed on the left side of the transmission roller group 101 inside the dyeing tank 1. The lifting mechanism 102 consists of a waterproof electric telescopic rod 1021 and a roller frame 1022. Two groups of waterproof electric telescopic rods 1021 are installed on the bottom of the inner wall of the dyeing tank 1. The top of the waterproof electric telescopic rod 1021 is fixedly connected to the roller frame 1022. Four groups of rollers are rotatably connected to the roller frame 1022. The rollers improve the smoothness of board transportation. The waterproof electric telescopic rod 1021 drives the roller frame 1022 to adjust its height. The auxiliary pushing frame 103 conveys the dyed board into the interior of the cleaning chamber 3.

[0028] Among them, see Figure 1 、 Figure 2 and Figure 3 A pushing rack 103 is installed at the top of the immersion pool 1 and at a position corresponding to the right side of the lifting mechanism 102. Two groups of cylinders 1031 are installed on the side of the pushing rack 103 away from the roller frame 1022. A pushing plate 1032 is fixedly connected to the side of the cylinder 1031 corresponding to the roller frame 1022. The cylinder 1031 drives the pushing plate 1032 to push the plate placed on the top of the roller frame 1022 into the cleaning chamber 3. The inside of the immersion pool 1 is fixedly connected to a discharge slope 104 on the right side of the transmission roller group 101. A conveyor belt 105 is installed on the right side of the immersion pool 1 at the top of the discharge slope 104. The conveyor belt 105 guides the plate to be dyed into the immersion pool 1 for dyeing through the discharge slope 104.

[0029] For further information, see Figure 1 、 Figure 2 and Figure 3The interior of the immersion tank 1 is provided with a mixing reaction mechanism 2 below the transmission roller group 101. The mixing reaction mechanism 2 is composed of an exhaust fan 201, an air pipe 2011, a stirring blade 202 and a motor 2021. Two sets of exhaust fans 201 are installed on the outside of the immersion tank 1. The exhaust fan 201 is located inside the immersion tank 1 and is provided with an air pipe 2011. A plurality of exhaust heads 2012 are installed on both sides of the air pipe 2011. The exhaust fan 201 passes the external air through the air pipe 2011 and exhausts the air. The air head 2012 is transported into the dyeing tank 1, so that the solvent and air are fully contacted and reacted, thereby enhancing the dyeing efficiency of the board. The interior of the dyeing tank 1 is located between the two sets of air pipes 2011 and is rotatably connected with two sets of stirring blades 202. One side of the stirring blade 202 is located on the outside of the dyeing tank 1 and is installed with a motor 2021. The motor 2021 drives the stirring blade 202 to rotate, stirs the mixed solvent inside the dyeing tank 1, drives the mixed solvent to flow, and prevents the solvent from settling and affecting the dyeing effect of the board.

[0030] For further information, see Figure 3 and Figure 4 The left side of the immersion and dyeing pool 1 is fixedly connected to a cleaning chamber 3, and the interior of the cleaning chamber 3 is rotatably connected to a second transmission roller group 301, and the second transmission roller group 301 transports the plates being cleaned. A water filter pool 302 is provided below the second transmission roller group 301 in the interior of the cleaning chamber 3, and a support net 3021 is embedded in the interior of the water filter pool 302. The support net 3021 provides support for the filter yarn layer 3022 and the activated carbon layer 3023. The filter yarn layer 3022 is laid on the top of the support net 3021, and the activated carbon layer 3023 is laid on the top of the filter yarn layer 3022. The activated carbon layer 3023 absorbs and filters the water-soluble substances decomposed by the reaction between the washed mixed solution and the plates, and the filtered cleaning water is introduced into the water filter pool 302 through the filter yarn layer 3022 for storage and water recycling.

[0031] For further information, see Figure 1 and Figure 3 A water baffle 303 is hinged on the side of the cleaning chamber 3 away from the dyeing pool 1. A handle is fixedly connected to one side of the water baffle 303. The handle drives the water baffle 303 to open, so as to facilitate the regular removal and replacement of the activated carbon layer 3023 and the filter yarn layer 3022. A slot frame 3031 is fixedly connected to both sides of the water baffle 303. A card strip 3032 is rotatably connected to the outer side of the cleaning chamber 3 and at a position corresponding to the slot frame 3031. The card strip 3032 cooperates with the slot frame 3031 to limit and fix the closed water baffle 303.

[0032] For further information, see Figure 2 and Figure 3Two groups of water circulation cleaning mechanisms 4 are installed inside the cleaning chamber 3. The water circulation cleaning mechanism 4 consists of a spray rack 401, a flushing nozzle 402, a water pump 403 and a water distribution pipe 404. The spray rack 401 is installed above the second transmission roller group 301 inside the cleaning chamber 3. The flushing nozzle 402 is installed on one side of the inner wall of the cleaning chamber 3 at the position corresponding to the second transmission roller group 301 and the spray rack 401. The water pump 403 is installed at the bottom of the filter pool 302 and at the position corresponding to the spray rack 401. 3. The water pump 403 is connected to the spray rack 401 and the flushing nozzle 402 through the water distribution pipe 404. The water pump 403 transports the cleaning water filtered in the filter tank 302 to the spray rack 401 and the flushing nozzle 402 through the water distribution pipe 404. The spray rack 401 flushes the top of the plate, and the flushing nozzle 402 flushes the bottom of the plate to wash away the water-soluble substances decomposed by the reaction between the mixed solution and the plate, so as to prevent the decomposition products from being retained on the plate and causing pollution to the plate and affecting the final product effect.

[0033] In addition, according to the contents of the above embodiment, it should be added that the waterproof electric telescopic rod 1021, cylinder 1031, conveyor belt 105, vacuum fan 201, spray rack 401, flushing nozzle 402 and water pump 403 are all existing technologies, and their internal working principles and operating procedures will not be described in detail here.

[0034] The working process of the present invention is as follows: first, the conveyor belt 105 guides the plate to be impregnated into the impregnation tank 1 for impregnation through the unloading slope 104, the transmission roller group 101 provides support for the plate, and the motor 2021 drives the stirring blade 202 to rotate, stirs the mixed solvent inside the impregnation tank 1, drives the mixed solvent to flow, and prevents the solvent from settling and affecting the impregnation effect of the plate. The exhaust fan 201 conveys external air into the impregnation tank 1 through the air pipe 2011 and the exhaust head 2012, so that the solvent and air are fully in contact and react, thereby enhancing the impregnation efficiency of the plate. The transmission roller group 101 conveys the impregnated plate to the roller frame 1022, and the waterproof electric telescopic rod 1021 drives the roller frame 1022 to rise, pushing the plate out of the impregnation tank 1, and the cylinder 1031 drives the pushing plate 1032 to push the plate placed on the top of the roller frame 1022 into the cleaning chamber 3. The second 301 transports the plates, and the water pump 403 transports the cleaning water filtered in the filter tank 302 to the spray rack 401 and the flushing nozzle 402 through the water distribution pipe 404. The spray rack 401 flushes the top of the plate, and the flushing nozzle 402 flushes the bottom of the plate to wash away the water-soluble substances decomposed by the reaction between the mixed solution and the plate, so as to prevent the decomposition products from being retained on the plate and causing pollution to the plate and affecting the final product effect. The activated carbon layer 3023 adsorbs and filters the water-soluble substances decomposed by the reaction between the washed mixed solution and the plate, and introduces the filtered cleaning water into the filter tank 302 through the filter yarn layer 3022 for storage, and provides it to the water pump 403 for water circulation. The handle drives the water baffle 303 to open, so as to facilitate the regular removal and replacement of the activated carbon layer 3023 and the filter yarn layer 3022 to maintain the filtration efficiency of the cleaning water.

[0035] The entire operation process is simple and convenient. Compared with the existing dyeing device, the utility model can effectively improve the dyeing effect of the plate through design, make the plate dyed evenly, and enhance the overall practicality.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wood board dyeing device, comprising a dyeing tank (1), characterized in that: The interior of the immersion tank (1) is rotatably connected to a transmission roller group (101), and a mixing reaction mechanism (2) is provided in the interior of the immersion tank (1) below the transmission roller group (101). A material lifting mechanism (102) is installed in the interior of the immersion tank (1) on the left side of the transmission roller group (101), and a material pushing rack (103) is installed at the top of the immersion tank (1) and at a position corresponding to the right side of the material lifting mechanism (102). The interior of the immersion tank (1) is located at the transmission roller group (101). ) is fixedly connected to a material discharge slope (104) on the right side of the immersion pool (1); a conveyor belt (105) is installed on the top of the material discharge slope (104) on the right side of the immersion pool (1); a cleaning chamber (3) is fixedly connected to the left side of the immersion pool (1); a second transmission roller group (301) is rotatably connected inside the cleaning chamber (3); two groups of water circulation cleaning mechanisms (4) are installed inside the cleaning chamber (3); a water filter pool (302) is opened inside the cleaning chamber (3) below the second transmission roller group (301).

2. The wood board dyeing device according to claim 1, characterized in that: The material lifting mechanism (102) is composed of a waterproof electric telescopic rod (1021) and a roller frame (1022). Two groups of waterproof electric telescopic rods (1021) are installed at the bottom of the inner wall of the dyeing tank (1). The top of the waterproof electric telescopic rod (1021) is fixedly connected to the roller frame (1022). Four groups of rollers are rotatably connected inside the roller frame (1022).

3. The wood board dyeing device according to claim 2, characterized in that: Two groups of cylinders (1031) are installed on the side of the pusher frame (103) away from the roller frame (1022), and a pusher plate (1032) is fixedly connected to the side of the cylinder (1031) corresponding to the roller frame (1022).

4. The wood board dyeing device according to claim 1, characterized in that: The mixing reaction mechanism (2) is composed of an air pump (201), an air pipe (2011), a stirring blade (202) and a motor (2021); two sets of air pumps (201) are installed outside the immersion tank (1); the air pump (201) is located inside the immersion tank (1) and is installed with an air pipe (2011); a plurality of exhaust heads (2012) are installed on both sides of the air pipe (211); two sets of stirring blades (202) are rotatably connected between the two sets of air pipes (2011) inside the immersion tank (1); and a motor (2021) is installed on one side of the stirring blade (202) located outside the immersion tank (1).

5. The wood board dyeing device according to claim 1, characterized in that: A support net (3021) is embedded in the water filter tank (302), a filter yarn layer (3022) is laid on the top of the support net (3021), and an activated carbon layer (3023) is laid on the top of the filter yarn layer (3022).

6. The wood board dyeing device according to claim 1, characterized in that: A water baffle (303) is hingedly connected to one side of the cleaning chamber (3) away from the dyeing tank (1); a handle is fixedly connected to one side of the water baffle (303); a card slot frame (3031) is fixedly connected to both sides of the water baffle (303); and a card strip (3032) is rotatably connected to the outside of the cleaning chamber (3) and at a position corresponding to the card slot frame (3031).

7. The wood board dyeing device according to claim 1, characterized in that: The water circulation cleaning mechanism (4) is composed of a spray rack (401), a flushing nozzle (402), a water pump (403) and a water distribution pipe (404). The spray rack (401) is installed inside the cleaning chamber (3) above the second transmission roller group (301). The flushing nozzle (402) is installed on one side of the inner wall of the cleaning chamber (3) at the second transmission roller group (301) and at a position corresponding to the spray rack (401). The water pump (403) is installed at the bottom of the water filter (302) and at a position corresponding to the spray rack (401). The water pump (403) is connected to the spray rack (401) and the flushing nozzle (402) through the water distribution pipe (404).

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