Laminating device for high-performance insulating plate

The positioning structure and buffer device driven by hydraulic cylinders and air cylinders solve the safety hazards and positioning misalignment problems of the insulation board laminating device, realize the automatic positioning and damage protection of the insulation board, and improve the lamination effect.

CN223384098UActive Publication Date: 2025-09-26ANHUI YISOLA COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202422537831.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-26
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing insulation board lamination devices require manual positioning, pose safety hazards and are prone to misalignment. In addition, they lack protective structures, resulting in poor lamination effects and damage to the insulation boards.

Method used

The hydraulic cylinder-driven positioning seat and the air cylinder drive the U-shaped block for automatic positioning. The spring and the clamping block are used to fix the insulation board. The hydraulic buffer and the rubber buffer pad are used to provide buffer protection to prevent dislocation and damage.

Benefits of technology

The automatic positioning of the insulation board is realized, the safety hazard is reduced, the lamination accuracy is ensured, the insulation board is prevented from being damaged, and the lamination effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laminating device for a high-performance insulating plate, which comprises a base, supporting rods are fixedly connected to the upper ends of four corners of the base, the upper ends of the four supporting rods are fixedly connected with the same supporting seat, a hydraulic cylinder is fixedly mounted at the upper end of the central position of the supporting seat, and the lower end of a piston rod of the hydraulic cylinder vertically penetrates through the supporting seat. According to the utility model, the hot pressboard is inserted into the slot on the positioning seat and is matched with the first spring and the limiting block for abutting and positioning, and the insulating plate is arranged on the material loading seat, so that the second spring on the limiting rod drives the clamping block to clamp and position the insulating plate on the material loading seat, manual positioning operation is not needed, and the potential safety hazard is reduced; and a plurality of hydraulic buffers at the bottom of the stamping groove are matched with a rubber buffer pad to provide buffer protection for the material carrying seat, so that buffer protection is provided for a hot pressing plate and an insulating plate on the material carrying seat, and the hot pressing plate and the insulating plate are prevented from being damaged during lamination.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulating board processing, in particular to a laminating device for high-performance insulating boards. Background Art

[0002] Insulation board, also known as insulating rubber pad or insulating gasket, is widely used in substations, power plants, distribution rooms, laboratories and field live operations. Insulation board has good physical and mechanical properties and excellent insulation performance. It can be used in dry air and environments with high dielectric constant requirements.

[0003] In actual use, the existing insulation board laminating device requires manual positioning of the insulation board at the lamination position, which poses a great safety hazard and is prone to misalignment, affecting the lamination effect. In addition, the lamination process lacks an insulation board protective structure, which can easily cause damage to the insulation board during lamination. A high-performance insulation board laminating device is now proposed to solve the above problems. Utility Model Content

[0004] In response to the deficiencies and defects in the prior art, the utility model proposes a high-performance laminating device for insulating boards, which is used to solve the technical problems that the existing insulating board laminating device in the background technology needs to manually position the insulating board in the laminating position during actual use, which poses a great safety hazard and is prone to misalignment, affecting the lamination effect. In addition, there is a lack of insulating board protection structure during the lamination process, which easily causes damage to the insulating board during lamination.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0007] Preferably, a slot is provided at the lower end of the positioning seat, and the hot pressing plate is inserted into the slot. The slot is provided with grooves on the left and right inner walls near the lower end of the positioning seat. The two first springs are fixedly connected to the opposite inner walls of the two grooves. The ends of the two first springs away from the inner walls of the grooves are fixedly connected to limiting blocks, and the upper ends of the two limiting blocks are in contact with the lower end of the hot pressing plate.

[0008] Preferably, the lower ends of the two limit blocks close to the opposite side walls are both provided with inclined end surfaces, and the limit blocks are made of wear-resistant alloy.

[0009] Preferably, the buffer assembly includes a plurality of hydraulic buffers fixedly mounted on the bottom of the stamping groove, the upper ends of the plurality of hydraulic buffers are fixedly connected to rubber buffer pads, and the upper ends of the plurality of rubber buffer pads are in contact with the lower end of the loading seat.

[0010] Preferably, two cavities are provided in the loading seat, and the two cavities are respectively located at the center positions on the left and right sides of the loading seat, and strip openings are provided on the top surfaces of the two cavities. Limit rods are fixedly connected to the left and right inner walls of the two cavities, and second springs are fixedly connected to the opposite inner walls of the two cavities. The two second springs are respectively sleeved on the two limit rods, and the two limit rods are movably sleeved on the clamping blocks. The two second springs are respectively fixedly connected to the two clamping blocks, and the two clamping blocks are respectively penetrated through the two strip openings, and the two clamping blocks are respectively pressed against the left and right ends of the insulating plate.

[0011] Preferably, cylinders are fixedly installed on the left and right side walls of the base near the upper end, and the free ends of the piston rods of the two cylinders away from the base are fixedly connected to U-shaped blocks, and the vertical sections of the two U-shaped blocks are inserted in the stamping groove.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. By inserting the hot pressing plate into the slot on the positioning seat, cooperating with the first spring and the limit block for positioning, and placing the insulating plate on the loading seat, the second spring on the limit rod drives the clamping block to clamp and position the insulating plate on the loading seat, eliminating the need for manual positioning operations and reducing safety hazards.

[0014] 2. The cylinder drives the U-shaped block to limit the lamination of the hot pressing plate and the insulation plate to prevent the hot pressing plate and the insulation plate from being misaligned and affecting the lamination effect.

[0015] 3. The hydraulic buffers on the bottom of the stamping groove cooperate with the rubber buffer pads to provide buffer protection for the loading base, thereby providing buffer protection for the hot pressing plate and the insulating plate on the loading base to prevent damage to the hot pressing plate and the insulating plate during lamination. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A perspective schematic diagram of a laminating device for high-performance insulation panels proposed in the present invention;

[0017] Figure 2 for Figure 1A partial enlarged view of point A in the middle;

[0018] Figure 3 This is a limit block for a laminating device for a high-performance insulation board proposed in the utility model;

[0019] Figure 4 for Figure 1 A partial enlarged view of point B in the middle;

[0020] Figure 5 This is a structural schematic diagram of a U-shaped stop block of a laminating device for high-performance insulation boards proposed in the present invention.

[0021] In the figure: 1 base, 2 support rod, 3 support seat, 4 hydraulic cylinder, 5 movable plate, 6 positioning seat, 7 hot pressing plate, 8 stamping groove, 9 loading seat, 10 insulating plate, 11 slot, 12 groove, 13 first spring, 14 limit block, 15 hydraulic buffer, 16 rubber buffer pad, 17 cavity, 18 strip opening, 19 limit rod, 20 second spring, 21 clamping block, 22 cylinder, 23 U-shaped block. DETAILED DESCRIPTION

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Reference Figure 1-5The support frame 3 is fixedly mounted on the support frame 3, and the support frame 3 is fixedly mounted on the support frame 3. The support frame 3 is fixedly mounted on the support frame 3. The upper end of the hydraulic cylinder 4 is fixedly installed with a hydraulic cylinder 4. The lower end of the piston rod of the hydraulic cylinder 4 vertically penetrates the support frame 3. The lower end of the piston rod of the hydraulic cylinder 4 is fixedly connected to a movable plate 5. The four support rods 2 vertically penetrate the four corners of the movable plate 5. The lower end of the movable plate 5 is fixedly connected to a positioning seat 6. The hydraulic cylinder 4 drives the movable plate 5 to smoothly descend along the four support rods 2, and the movable plate 5 drives the positioning seat 6 to move toward the loading seat 9. The lower end of the positioning seat 6 is provided with a hot pressing plate 7. The lower end of the positioning seat 6 is provided with a slot 11. The hot pressing plate 7 is inserted in the slot 11. The slot 11 is provided with grooves 12 on the inner walls on the left and right sides near the lower end of the positioning seat 6. The opposite inner walls of the two grooves 12 are fixedly connected to the first spring 13. The ends of the first springs 13 away from the inner wall of the groove 12 are fixedly connected to the limit blocks 14. The upper ends of the two limit blocks 14 are in contact with the lower ends of the hot pressing plate 7. The lower ends of the two limit blocks 14 close to the opposite side walls are provided with inclined end faces. The limit blocks 14 are made of wear-resistant alloy. The hot pressing plate 7 is inserted into the slot 11 on the positioning seat 6, so that the upper end of the hot pressing plate 7 is in contact with the inclined end faces of the two limit blocks 14, and the two limit blocks 14 are subjected to force. It shrinks into the groove 12 and compresses the first spring 13 until the hot pressure plate 7 is inserted into the slot 11 and separated from the two limit blocks 14. At this time, the compressed first spring 13 elastically resets and drives the limit blocks 14 to move out of the groove 12. The upper ends of the two limit blocks 14 are pressed against the lower end of the hot pressure plate 7, effectively positioning the hot pressure plate 7 in the slot 11. The hot pressure plate can be removed from the slot 11 only when the limit blocks 14 are manually pressed to separate from the hot pressure plate 7.

[0025] A stamping groove 8 is provided at the upper end of the base 1, and a buffer assembly is provided at the bottom of the stamping groove 8, and a loading seat 9 is provided on the buffer assembly. The buffer assembly includes a number of hydraulic buffers 15 fixedly mounted on the bottom of the stamping groove 8, and the upper ends of the several hydraulic buffers 15 are fixedly connected to rubber buffer pads 16, and the upper ends of the several rubber buffer pads 16 are in contact with the lower end of the loading seat 9. The several hydraulic buffers 15 on the bottom of the stamping groove 8 cooperate with the rubber buffer pads 16 to provide buffering protection for the loading seat 9, thereby providing buffering protection for the hot pressing plate 7 and the insulating plate 10 on the loading seat 9, preventing damage to the hot pressing plate 7 and the insulating plate 10 during lamination.

[0026] The side walls of the loading seat 9 slide against the inner walls of the stamping groove 8, and the upper end of the loading seat 9 is positioned and clamped with an insulating plate 10. Two cavities 17 are provided in the loading seat 9. The two cavities 17 are respectively located at the center positions on the left and right sides of the loading seat 9. A strip opening 18 is provided on the top surface of the two cavities 17. The left and right inner walls of the two cavities 17 are fixedly connected to the limiting rods 19. The second springs 20 are fixedly connected to the two limiting rods 19 respectively. The two limiting rods 19 are movably sleeved with clamping blocks 21. The two second springs 20 are respectively fixedly connected to the two clamping blocks 21. The two clamping blocks 21 are respectively passed through the two strip openings 18. The two clamping blocks 21 are respectively pressed against the left and right ends of the insulating plate 10, and the insulating plate 10 is placed on the upper end of the loading seat 9 so that the insulating plate 10 The left and right ends of the plate 10 are respectively in contact with the two clamping blocks 21. After the two clamping blocks 21 are subjected to force, they move along the strip opening 18 and the limit rod 19 and stretch the second spring 20 on the limit rod 19, so that the second spring 20 drives the clamping block 21 to clamp the insulating plate 10 and position it on the loading seat 9. No manual positioning operation is required, which reduces safety hazards. The cylinder 22 is started to drive the two U-shaped push blocks 23 to press and position the insulating plate 10. The cylinders 22 are fixedly installed on the left and right side walls near the upper end of the base 1, and the free ends of the piston rods of the two cylinders 22 are fixedly connected to the U-shaped push blocks 23 away from the base 1. The vertical sections of the two U-shaped push blocks 23 are inserted into the stamping groove 8. The cylinder 22 is started to drive the two U-shaped push blocks 23 to press and position the insulating plate 10, ensuring that the insulating plate 10 will not be misaligned before the hot pressing plate 7 is docked with the insulating plate 10.

[0027] When the present invention is in use, the hot pressing plate 7 is inserted into the slot 11 on the positioning seat 6, so that the upper end of the hot pressing plate 7 is in contact with the inclined end faces of the two limit blocks 14, and the two limit blocks 14 are forced to shrink into the groove 12, and the first spring 13 is compressed until the hot pressing plate 7 is inserted into the slot 11 and separated from the two limit blocks 14. At this time, the compressed first spring 13 elastically resets and drives the limit block 14 to move out of the groove 12, and the upper ends of the two limit blocks 14 are pressed against the lower ends of the hot pressing plate 7, effectively positioning the hot pressing plate 7 in the slot 11, and placing the insulating plate 10 on the upper end of the loading seat 9, so that the left and right ends of the insulating plate 10 are respectively in contact with the two clamping blocks 21. After the two clamping blocks 21 are forced, they move along the strip opening 18 and the limit rod 19, and stretch the second spring 20 on the limit rod 19, so that the second spring 20 drives the clamping block 21 to clamp and position the insulating board 10 on the loading seat 9. No manual positioning operation is required, which reduces safety hazards. The cylinder 22 is started to drive the two U-shaped blocks 23 to press and position the insulating board 10. The hydraulic cylinder 4 is started to drive the movable plate 5 to descend smoothly along the four support rods 2, and the movable plate 5 drives the positioning seat 6 to move toward the loading seat 9 until the insulating board 10 is inserted into the slot 11 and laminated with the hot pressing plate 7. The hydraulic cylinder 4 is started again to drive the positioning seat 6 to separate from the laminated hot pressing plate 7 and the insulating board 10 to prevent the hot pressing plate 7 and the insulating board 10 from being dislocated and affecting the lamination effect. The several hydraulic buffers 15 on the bottom of the stamping groove 8 cooperate with the rubber buffer pad 16 to provide buffering protection for the loading seat 9, thereby providing buffering protection for the hot pressing plate 7 and the insulating board 10 on the loading seat 9 to prevent damage to the hot pressing plate 7 and the insulating board 10 during lamination.

[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A laminating device for high-performance insulation boards, comprising a base (1), wherein the upper ends of the four corners of the base (1) are fixedly connected to support rods (2), characterized in that: The upper ends of the four support rods (2) are fixedly connected to the same support seat (3), and a hydraulic cylinder (4) is fixedly installed at the upper end of the center position of the support seat (3), and the lower end of the piston rod of the hydraulic cylinder (4) vertically penetrates the support seat (3), and the lower end of the piston rod of the hydraulic cylinder (4) is fixedly connected to a movable plate (5). The four support rods (2) vertically penetrate the four corners of the movable plate (5), and the lower end of the movable plate (5) is fixedly connected to a positioning seat (6), and the lower end of the positioning seat (6) is provided with a hot pressing plate (7). The upper end of the base (1) is provided with a stamping groove (8), and a buffer component is provided on the bottom of the stamping groove (8). A loading seat (9) is provided on the buffer component, and the side wall of the loading seat (9) slides against the inner wall of the stamping groove (8), and the upper end of the loading seat (9) is positioned and clamped with an insulating plate (10).

2. A laminating device for high-performance insulation boards according to claim 1, characterized in that: The lower end of the positioning seat (6) is provided with a slot (11), and the hot pressing plate (7) is inserted into the slot (11). The slot (11) is provided with grooves (12) on the inner walls on the left and right sides near the lower end of the positioning seat (6). The first springs (13) are fixedly connected to the opposite inner walls of the two grooves (12). The ends of the two first springs (13) away from the inner walls of the grooves (12) are fixedly connected to the limiting blocks (14), and the upper ends of the two limiting blocks (14) are in contact with the lower end of the hot pressing plate (7).

3. A laminating device for high-performance insulation boards according to claim 2, characterized in that: The lower ends of the two limiting blocks (14) close to the opposite side walls are both provided with inclined end surfaces, and the limiting blocks (14) are made of wear-resistant alloy.

4. The laminating device for high-performance insulation boards according to claim 1, characterized in that: The buffer assembly includes a plurality of hydraulic buffers (15) fixedly mounted on the bottom of the punching groove (8), the upper ends of the plurality of hydraulic buffers (15) are fixedly connected to rubber buffer pads (16), and the upper ends of the plurality of rubber buffer pads (16) are in contact with the lower end of the loading seat (9).

5. The laminating device for high-performance insulation boards according to claim 1, characterized in that: Two cavities (17) are provided in the loading seat (9), and the two cavities (17) are respectively located at the center positions on the left and right sides of the loading seat (9), and the top surfaces of the two cavities (17) are respectively provided with strip openings (18). The inner walls on the left and right sides of the two cavities (17) are fixedly connected to limit rods (19), and the opposite inner walls of the two cavities (17) are fixedly connected to second springs (20), and the two second springs (20) are respectively sleeved on the two limit rods (19). The two limit rods (19) are movably sleeved with clamping blocks (21), and the two second springs (20) are respectively fixedly connected to the two clamping blocks (21). The two clamping blocks (21) are respectively penetrated through the two strip openings (18), and the two clamping blocks (21) are respectively pressed against the left and right ends of the insulating plate (10).

6. The high performance insulating board laminating device according to claim 1, characterized in that: Cylinders (22) are fixedly mounted on the left and right side walls of the base (1) near the upper end, and the free ends of the piston rods of the two cylinders (22) away from the base (1) are fixedly connected to U-shaped stop blocks (23), and the vertical sections of the two U-shaped stop blocks (23) are inserted into the stamping groove (8).