Railway vehicle anti-creeping energy-absorbing device

By coordinating the guide assembly with the energy absorption assembly and utilizing the tearing and continuous curling deformation of the energy absorption tube, the problems of poor vertical bearing capacity and complex structure of the anti-climbing energy absorption device of rail vehicles are solved, energy absorption stability and cost reduction are achieved, and safety and adaptability are improved.

CN223384460UActive Publication Date: 2025-09-26TIANJIN ZHONGXIAN TANGJIE RAIL TRANSIT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423077959.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-09-26
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing rail vehicle anti-climbing energy absorption devices have poor vertical load-bearing capacity, occupy a large space and have a complex structure, making it difficult to meet safety and cost requirements.

Method used

The guide component is matched with the energy absorption component, including the energy absorption tube, the induction groove, the punch and the ring. The energy absorption is achieved through the tearing and continuous curling deformation of the energy absorption tube. Combined with the seamless metal tube and bolt fixation, the structure is simplified and the energy absorption stability is improved.

Benefits of technology

It achieves a simple structure and stable energy absorption, reduces costs, improves the safety and energy efficiency of rail vehicles, and adapts to harsh environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of passive safety protection, and provides a rail vehicle anti-creeping energy absorption device which comprises an installation base, a guide assembly, anti-creeping teeth and an energy absorption assembly. The energy absorption assembly comprises an energy absorption pipe and an induction groove formed in the outer side wall of the energy absorption pipe in the extending direction of the energy absorption pipe, one end of the energy absorption pipe is fixedly connected with the anti-climbing teeth, and the other end of the energy absorption pipe is assembled on the mounting base and is in interference fit with the mounting base; the guiding assembly comprises a circular ring and a punch, the circular ring is fixedly connected with the installation base, the punch is fixedly arranged on the inner side wall of the circular ring and coincides with the extension line of the induction groove, and the energy absorption device is simple in structure, small in occupied space and stable in energy absorption.
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Description

Technical Field

[0001] The utility model relates to the technical field of passive safety protection, in particular to an anti-climbing energy absorption device for rail vehicles. Background Art

[0002] With the rapid development of railways, convenient and efficient rail transit has become the preferred travel option for many people, and its safety protection is extremely important. As an important topic in the field of safety protection, collision buffering and energy absorption has always attracted widespread attention. Since its development, this field has spawned a wide variety of structural forms, including hydraulic, spring, metal cutting, and honeycomb. Among them, hydraulic and spring energy absorption methods are difficult to meet requirements in harsh environments; the high temperature generated during metal cutting places extremely high demands on cutting tools, and the buffering force during the cutting process is extremely unstable; honeycomb energy absorption has high manufacturing and processing costs, and its own vertical load-bearing capacity is poor. It requires additional structures to ensure its vertical load-bearing capacity, occupies a large space, and makes the structure complex. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the related art. To this end, the present invention provides a rail vehicle anti-climbing energy absorption device, which has a simple structure, occupies a small space, and has stable energy absorption.

[0004] The utility model provides an anti-climbing energy absorption device for rail vehicles, comprising: a mounting seat, a guide assembly, anti-climbing teeth and an energy absorption assembly; the energy absorption assembly comprises an energy absorption tube and an induction groove provided on the outer side wall of the energy absorption tube along the extension direction of the energy absorption tube, one end of the energy absorption tube is fixedly connected to the anti-climbing teeth, and the other end of the energy absorption tube is assembled on the mounting seat and has an interference fit with the mounting seat; the guide assembly comprises a circular ring and a punch, the circular ring is fixedly connected to the mounting seat, and the punch is fixedly arranged on the inner side wall of the circular ring and coincides with the extension line of the induction groove.

[0005] According to a rail vehicle anti-climbing energy absorption device provided by the utility model, an induction notch is provided on a side of the induction groove away from the anti-climbing tooth, and the induction notch abuts against the punch.

[0006] According to a rail vehicle anti-climbing energy absorption device provided by the utility model, the inner side wall of the circular ring cooperates with the edge of the punch to form a curling molding cavity.

[0007] According to the rail vehicle anti-climbing energy absorption device provided by the utility model, the mounting seat is fixedly connected to the body of the rail vehicle by bolts.

[0008] According to the rail vehicle anti-climbing energy absorption device provided by the utility model, the energy absorption tube includes a seamless metal tube.

[0009] According to a rail vehicle anti-climbing energy absorption device provided by the utility model, the energy absorption component includes four induction grooves, and the four induction grooves are evenly distributed on the outer side wall of the energy absorption tube.

[0010] According to a rail vehicle anti-climbing energy absorption device provided by the utility model, the guide assembly includes four punches, and the four punches are evenly distributed on the inner wall of the circular ring and correspond one-to-one to the four induction grooves.

[0011] The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects:

[0012] According to the rail vehicle anti-climbing energy absorption device of the embodiment of the present invention, by arranging a guide component to cooperate with the energy absorption component, the problems of poor vertical bearing capacity, large space occupation and complex structure of the rail vehicle anti-climbing energy absorption device in the prior art are solved, and the energy absorption stability of the device is improved by using a simple structure, thereby reducing costs, saving energy and improving vehicle safety.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 It is a cross-sectional view of the rail vehicle anti-climbing energy absorption device provided by the utility model.

[0016] Figure 2 This is an exploded view of the rail vehicle anti-climbing energy absorption device provided by the utility model.

[0017] Figure 3 It is a structural schematic diagram of the energy absorbing component of the anti-climbing energy absorbing device for rail vehicles provided by the utility model.

[0018] Figure 4 It is a structural schematic diagram of the guide assembly of the rail vehicle anti-climbing energy absorption device provided by the utility model.

[0019] Reference numerals:

[0020] 1. Mounting seat; 2. Guide assembly; 21. Ring; 22. Punch; 23. Curling molding cavity; 3. Anti-climbing teeth; 4. Energy absorption assembly; 41. Energy absorption tube; 42. Induction groove; 43. Induction notch; 5. Bolt. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention. The following embodiments are used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0022] In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance.

[0023] In the description of the embodiments of the present invention, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0024] In the embodiments of the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," or "above" a second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below," "below," or "below" a second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is lower in level than the second feature.

[0025] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0026] Figure 1 It is a cross-sectional view of the rail vehicle anti-climbing energy absorption device provided by the utility model. Figure 2 This is an exploded view of the rail vehicle anti-climbing energy absorption device provided by the utility model. Figure 3 It is a structural schematic diagram of the energy absorbing component of the anti-climbing energy absorbing device for rail vehicles provided by the utility model. Figure 4 It is a structural schematic diagram of the guide assembly of the rail vehicle anti-climbing energy absorption device provided by the utility model.

[0027] The utility model provides a rail vehicle anti-climbing energy absorption device, such as Figures 1 to 4 As shown, the anti-climbing energy absorption device of the rail vehicle includes: a mounting seat 1, a guide assembly 2, anti-climbing teeth 3 and an energy absorption assembly 4; the energy absorption assembly 4 includes an energy absorption tube 41 and an induction groove 42 provided on the outer wall of the energy absorption tube 41 along the extension direction of the energy absorption tube 41, one end of the energy absorption tube 41 is fixedly connected to the anti-climbing teeth 3, and the other end of the energy absorption tube 41 is assembled on the mounting seat 1 and has an interference fit with the mounting seat 1; the guide assembly 2 includes a ring 21 and a punch 22, the ring 21 is fixedly connected to the mounting seat 1, and the punch 22 is fixedly arranged on the inner wall of the ring 21 and coincides with the extension line of the induction groove 42.

[0028] In this embodiment, by arranging the guide component 2 in conjunction with the energy absorption component 4, the problems of poor vertical bearing capacity, large space occupation and complex structure of the anti-climbing energy absorption device of rail vehicles in the prior art are solved, and the energy absorption stability of the device is improved by using a simple structure, thereby reducing costs, saving energy and improving vehicle safety.

[0029] According to some embodiments of the present invention, the mounting seat 1 is interference fit with the energy absorbing tube 41, and the mounting seat 1 is sleeved on the other end of the energy absorbing tube 41. When the anti-climbing tooth 3 is subjected to impact force, the energy absorbing tube 41 moves longitudinally along the inner wall of the seat hole of the mounting seat 1, and abuts against the punch 22 after moving a certain distance. The position of the punch 22 corresponds to the position of the induction groove 42. The energy absorbing tube 41 continues to move longitudinally, and the punch 22 tears the energy absorbing tube 41 along the induction groove 42, thereby playing a role in buffering and absorbing energy.

[0030] According to some preferred embodiments of the present invention, the anti-climbing teeth 3 are welded to the energy absorbing tube 41 .

[0031] According to the utility model, a rail vehicle anti-climbing energy absorption device is provided. Figures 1 to 4 As shown, an induction notch 43 is formed on a side of the induction groove 42 away from the anti-climbing tooth 3 , and the induction notch 43 abuts against the punch 22 .

[0032] In this embodiment, the inducing notch 43 is provided to abut against the punch 22 to prevent the energy absorbing tube 41 from rotating during the longitudinal movement, thereby preventing the position of the punch 22 and the inducing groove 42 from shifting and affecting the energy absorbing effect of the energy absorbing device.

[0033] According to the utility model, a rail vehicle anti-climbing energy absorption device is provided. Figure 4 As shown, the inner side wall of the ring 21 cooperates with the edge of the punch 22 to form a curling molding cavity 23.

[0034] In this embodiment, by providing the curling molding cavity 23 , the torn energy absorbing tube 41 can move along the curling molding cavity 23 to undergo continuous curling deformation.

[0035] According to some preferred embodiments of the present invention, the curling molding cavity 23 is a continuous gradient cavity with a large front end and a small rear end, and the curling molding cavity 23 is a closed or semi-closed structure.

[0036] According to the rail vehicle anti-climbing energy absorption device provided by the present invention, the mounting seat 1 is fixedly connected to the body of the rail vehicle via bolts 5 .

[0037] In this embodiment, the mounting base 1 is fixedly connected to the vehicle body by bolts 5 to ensure the stability of the energy absorbing device.

[0038] According to the rail vehicle anti-climbing energy absorption device provided by the present invention, the energy absorption tube 41 includes a seamless metal tube.

[0039] In this embodiment, a seamless metal tube is provided, and the metal plate generated after the seamless metal tube is torn is squeezed and curled by the guide component 2, and the seamless metal tube undergoes plastic deformation to absorb energy.

[0040] According to the utility model, a rail vehicle anti-climbing energy absorption device is provided. Figure 3 As shown, the energy absorbing assembly 4 includes four induction grooves 42 , and the four induction grooves 42 are evenly distributed on the outer side wall of the energy absorbing tube 41 .

[0041] In this embodiment, by setting four induction grooves 42, the energy absorbing tube 41 forms metal plates of uniform size after being torn, increasing the tearing position, improving the energy absorption efficiency in the curling molding cavity 23 and the energy absorption effect of the energy absorbing tube 41.

[0042] According to the utility model, a rail vehicle anti-climbing energy absorption device is provided. Figure 4 As shown, the guide assembly 2 includes four punches 22 , which are evenly distributed on the inner wall of the ring 21 and correspond one-to-one to the four induction grooves 42 .

[0043] In this embodiment, punches 22 corresponding to the induction grooves 42 are provided to facilitate tearing and energy absorption of the energy absorbing tube 41 .

[0044] The technical solution of the present invention is further explained below in conjunction with a specific embodiment. It should be noted that this specific embodiment is only for those skilled in the art to better understand the technical solution of the present invention, and should not be regarded as an unreasonable limitation on the protection scope of the present invention.

[0045] Example 1

[0046] When the anti-climbing energy absorption device of the rail vehicle is hit, the impact force is transmitted to the energy absorption tube 41 through the anti-climbing teeth 3, and the energy absorption tube 41 retreats longitudinally under the guidance of the mounting seat 1. When the induced notch 43 of the energy absorption tube 41 contacts the punch 22 of the guide mold, the energy absorption tube 41 continues to move longitudinally and is evenly torn. The torn metal tube continues to move along the curling molding cavity 23 and undergoes continuous curling deformation under the action of the curling molding cavity 23, while generating plastic deformation force.

[0047] Compared with the prior art, the rail vehicle anti-climbing energy absorption device of the present invention has the following technical effects:

[0048] 1. Applying the principle of energy dissipation caused by plastic deformation due to tearing and continuous curling of metal tubes, the anti-climbing energy absorption device for rail vehicles adopts a lightweight design and has a simple structure;

[0049] 2. By arranging the energy-absorbing tube, punch and curling molding cavity, the production cost and maintenance cost of the vehicle anti-climbing energy-absorbing device are greatly reduced, and it is suitable for use in various harsh environments such as high and low temperatures and corrosion.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A rail vehicle anti-climbing energy absorption device, characterized in that: include: Mounting base, guide assembly, anti-climbing teeth and energy absorption assembly; The energy absorbing assembly includes an energy absorbing tube and an induction groove provided on the outer side wall of the energy absorbing tube along the extension direction of the energy absorbing tube. One end of the energy absorbing tube is fixedly connected to the anti-climbing tooth, and the other end of the energy absorbing tube is assembled on the mounting seat and has an interference fit with the mounting seat. The guide assembly includes a circular ring and a punch. The circular ring is fixedly connected to the mounting seat. The punch is fixedly arranged on the inner side wall of the circular ring and coincides with the extension line of the induction groove.

2. The rail vehicle anti-climbing energy absorption device according to claim 1, characterized in that: An induction notch is provided on a side of the induction groove away from the anti-climbing teeth, and the induction notch abuts against the punch.

3. The rail vehicle anti-climbing energy absorption device according to claim 1, characterized in that: The inner side wall of the ring cooperates with the edge of the punch to form a curling molding cavity.

4. The rail vehicle anti-climbing energy absorption device according to claim 1, characterized in that: The mounting seat is fixedly connected to the body of the rail vehicle via bolts.

5. The anti-climbing energy absorption device for railway vehicles according to claim 1, characterized in that: The energy absorbing tube comprises a seamless metal tube.

6. The rail vehicle anti-climbing energy absorption device according to claim 1, characterized in that: The energy absorbing component includes four induction grooves, and the four induction grooves are evenly distributed on the outer side wall of the energy absorbing tube.

7. The rail vehicle anti-climbing energy absorption device according to claim 6, characterized in that: The guide assembly includes four punches, which are evenly distributed on the inner wall of the ring and correspond one-to-one to the four induction grooves.