Powder blanking device and subpackaging production line

By using a combination of a feed bin, a sealing sleeve, and a drive mechanism in the powder subcontracting production line, the problem of dust diffusion caused by the gap between the material bag and the feed bin is solved, sealed material dropout and health protection are achieved, and production efficiency is improved.

CN223384710UActive Publication Date: 2025-09-26SHANDONG JINKELI POWER SOURCES TECH
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Patent Information

Application Number
CN202422743121.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-26
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In existing powder subcontracting production lines, the gap between the material bags and the feed silo causes dust to spread, polluting the environment and threatening the health of workers.

Method used

A powder material dropping device is designed, which includes a feeding bin, a sealing sleeve and a driving mechanism. The opening of the material bag is pressed against the feeding barrel through the pressure ring of the sealing sleeve to form a sealed channel to prevent dust from spreading.

Benefits of technology

Effectively reduce dust diffusion, protect the environment and worker health, and improve the sealing and production efficiency of the blanking process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of powder feeding, in particular to a powder blanking device and a subpackaging production line. The powder blanking device comprises a feeding bin, a sealing sleeve and a driving mechanism; a feeding barrel is arranged on the feeding bin; the sealing sleeve comprises a lantern ring and a pressing ring, the lantern ring is connected to the outer side of the feeding cylinder in a sleeving mode, the pressing ring is located at the upper end of the lantern ring, and the inner diameter of the pressing ring is smaller than the outer diameter of the feeding cylinder; the driving mechanism comprises a fixed end and a movable end, the fixed end is fixed to the feeding bin, and the movable end is connected with the sealing sleeve and can drive a pressing ring of the sealing sleeve to press a material bag to the feeding cylinder. According to the utility model, the problem of dust diffusion in the blanking process of powder is solved, the environmental pollution is reduced, and the health of workers is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder material feeding, in particular to a powder material blanking device and a subcontracting production line. Background Art

[0002] In existing powder subcontracting production lines, large packages of compound additives are typically hoisted and dropped directly into a feed hopper through an opening at the bottom of the bag. The gap between the bag and the hopper creates additive dust during the drop process. This dust not only pollutes the environment but also poses a health risk to workers. Lead-acid battery compound additives, due to their powdery nature, are also plagued by this problem.

[0003] Therefore, the gap between the bag and the feed bin causes dust to easily spread during the blanking process, affecting the on-site environment. The existing blanking method lacks effective sealing measures and cannot effectively prevent the potential harm of additive dust to workers' health. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the embodiments of the present invention is to provide a powder material dropping device to solve the problem of dust diffusion during the powder material dropping process, reduce environmental pollution and protect the health of workers.

[0005] In order to achieve the above objectives, the present invention provides the following technical solutions:

[0006] A powder material dropping device, used for closing material bags, comprising: a feed bin, a sealing sleeve and a driving mechanism; a feed barrel is provided on the feed bin; the sealing sleeve comprises a sleeve and a pressure ring, the sleeve is sleeved on the outside of the feed barrel, the pressure ring is located at the upper end of the sleeve, and the inner diameter of the pressure ring is smaller than the outer diameter of the feed barrel; the driving mechanism comprises a fixed end and a movable end, the fixed end is fixed on the feed bin, and the movable end is connected to the sealing sleeve and can drive the pressure ring of the sealing sleeve to press the material bag onto the feed barrel.

[0007] Optionally, the diameter of the feed barrel is smaller than the diameter of the feed bin, and the fixed end of the driving mechanism is mounted on the outer wall of the feed barrel.

[0008] Optionally, the sleeve ring is a cylindrical structure, the pressure ring is a plate-shaped structure, and there is a set gap between the inner wall of the cylindrical structure and the outer wall of the feed barrel.

[0009] Optionally, an operating port is provided on the collar of the sealing sleeve, and the operating port is provided along the radial direction of the collar, and the operating port penetrates the wall thickness of the collar.

[0010] Optionally, there are four operation ports, which are respectively arranged on the front side and the rear side of the sealing sleeve, two on the front side and two on the rear side.

[0011] Optionally, the driving mechanism is a cylinder, which includes a cylinder body and a piston rod. The cylinder body is fixed at the fixed end on the outer wall of the feeding cylinder, and the piston rod is installed at the movable end at the bottom end of the sealing sleeve.

[0012] Optionally, the powder feeding and blanking device further includes a support frame and a pushing frame. The feeding bin is located at the bottom side of the support frame. There are two pushing frames, which are symmetrically arranged along the bale on the left and right sides of the top of the support frame, and the pushing frame is rotationally connected to the support frame.

[0013] Optionally, the pushing frame includes an outer frame and an inner frame. The outer frame is in a U-shaped, and the inner frame is in an E-shaped. The inner frame is located inside the outer frame. Rotating shafts are arranged at both ends of the outer frame, and the pushing frame is rotationally installed on the support frame through the rotating shafts.

[0014] Optionally, there is a set angle between the inner frame and the outer frame. The inner side of the inner frame is installed on the outer frame, and the outer side of the inner frame is higher than the outer frame.

[0015] An embodiment of the present invention further provides a sub-packaging production line, including the powder feeding and blanking device as described above.

[0016] One or more technical solutions provided in the embodiments of the present invention at least have the following technical effects or advantages:

[0017] This powder feeding and blanking device includes a feeding bin, a sealing sleeve and a driving mechanism, and is used for sealing the material bag of the bale to prevent dust diffusion. In this device, a feeding cylinder is provided on the feeding bin, and the sealing sleeve is composed of a sleeve ring and a pressing ring. The sleeve ring is sleeved on the outer side of the feeding cylinder, the pressing ring is located at the upper end of the sleeve ring, and the inner diameter of the pressing ring is smaller than the outer diameter of the feeding cylinder. The design of this structure enables the opening of the material bag to be effectively pressed tightly on the feeding cylinder when the sealing sleeve is driven by the driving mechanism, realizing a sealed connection. The fixed end of the driving mechanism is installed on the feeding bin, and the movable end is connected to the sealing sleeve. By driving the pressing ring to move downward, the opening of the material bag is closely fitted to the feeding cylinder, forming a sealed channel to prevent dust diffusion. This design can significantly reduce the diffusion of dust during the powder feeding and blanking process, protecting the working environment and the health of the staff.

[0018] The advantages of the additional aspects of the present invention will be given in the following description, and some will become obvious from the following description, or will be understood through the practice of the present invention. Description of the Drawings

[0019] The drawings, which constitute part of this specification, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and are not intended to unduly limit the present invention. Furthermore, the spacing or dimensions between components are exaggerated to illustrate the positions of the components, and the schematic diagrams are for illustrative purposes only.

[0020] Figure 1 This is a three-dimensional diagram of a blanking device provided by an embodiment of the present utility model;

[0021] Figure 2 This is a schematic diagram of a material bag and a blanking device provided in an embodiment of the present utility model;

[0022] Figure 3 This is a schematic diagram of the cooperation between the feed bin and the sealing sleeve provided in an embodiment of the present utility model;

[0023] Figure 4 This is a schematic diagram of the gap between the material bag inserted into the feeding cylinder and the sealing sleeve provided by the embodiment of the utility model;

[0024] Figure 5 This is a schematic diagram of a material pusher provided by an embodiment of the present utility model;

[0025] In the figure: 1. Feed bin; 11. Feed cylinder; 2. Support frame; 3. Pusher; 31. Outer frame; 32. Inner frame; 33. Rotating shaft; 4. Sealing sleeve; 41. Collar; 42. Pressing ring; 43. Operation port; 5. Driving mechanism; 6. Material bag; 61. Material bag; DETAILED DESCRIPTION

[0026] It should be noted that the following detailed description is illustrative and intended to further illustrate the present invention. Unless otherwise indicated, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which the present invention pertains. Composite additives are powdered materials that are produced in large quantities and packaged for storage. When purchased by a customer, they are subpackaged according to their specifications, with the large package (i.e., the material pack) being divided into smaller packages that meet the customer's needs.

[0027] As described in the background art, during subpackaging, large bags of additives need to be hoisted so that the additives fall onto the subpackaging production line. The bag has a bag at the bottom. During on-site operation, the bag is directly placed into the feed bin, and the powder falls into the bin under the action of gravity. Due to the gap between the bag and the feed bin, and the additive being in powder form, dust is easily generated during the dropping of the material, affecting the on-site environment. In addition, lead-acid battery composite additives are toxic to a certain extent, affecting the health of workers. In order to solve the above technical problems, the utility model proposes a powder dropping device for closing the bag of the bag.

[0028] like Figure 1、 Figure 2 As shown, the powder material feeding device includes: a feeding bin 1, a sealing sleeve 4 and a driving mechanism 5; Figure 3 As shown, a feed barrel 11 is provided on the feed bin 1. The sealing sleeve 4 includes a collar 41 and a pressure ring 42. The collar 41 is sleeved on the outside of the feed barrel 11. The pressure ring 42 is located at the upper end of the collar 41, and the inner diameter of the pressure ring 42 is smaller than the outer diameter of the feed barrel 11. The driving mechanism 5 includes a fixed end and a movable end. The fixed end is fixed to the feed bin 1, and the movable end is connected to the sealing sleeve 4 and can drive the pressure ring 42 of the sealing sleeve 4 to press the material bag 61 onto the feed barrel 11.

[0029] When the powder material dropping device is in use, Figure 4 As shown, the material bag 6 is hoisted to the upper side of the blanking device, and the opening at the bottom end of the material belt is bent outward and plugged into the gap between the sealing sleeve 4 and the feeding barrel 11. The driving structure drives the sealing sleeve 4 to move downward to seal the opening of the material belt, so that a sealed channel is formed between the material bag 6 and the feeding bin 1, preventing the spread of dust during the blanking process, ensuring the cleanliness of the site, and ensuring the health of the staff.

[0030] The diameter of the feed barrel 11 is smaller than that of the feed bin 1, and the fixed end of the drive mechanism 5 is mounted on the outer wall of the feed barrel 11. This size difference helps to achieve a better seal and provides a stable support surface for mounting the drive mechanism 5. By fixing the drive mechanism 5 on the outer wall of the feed barrel 11, the movement of the sealing sleeve 4 can be better controlled, thereby achieving a more efficient sealing effect.

[0031] The collar 41 is cylindrical, and the pressure ring 42 is plate-like. A predetermined gap exists between the inner wall of the cylindrical structure and the outer wall of the feed barrel 11. This structural design facilitates the insertion of the lower end of the bag 61 between the sealing sleeve 4 and the feed barrel 11, while also ensuring that when the pressure ring 42 is pressed downward, the sealing sleeve 4 firmly presses against the opening of the bag 61, thereby forming a seal. This gap design also makes the sealing operation more convenient and efficient.

[0032] The collar 41 of the sealing sleeve 4 is provided with an access opening 43, which is arranged radially along the collar 41 and extends through the thickness of the collar 41. This design facilitates the operator to insert the lower end of the bag 61 between the sealing sleeve 4 and the feed barrel 11 from the side. The presence of the access opening 43 simplifies the operation process and greatly improves work efficiency.

[0033] There are four operation ports 43 provided, and the four operation ports 43 are respectively arranged on the front side and the rear side of the sealing sleeve 4, two on the front side and two on the rear side. The design of multiple operation ports 43 enables the operator to use both hands for operation at different positions, improving the flexibility and convenience of the sealing process, reducing the operation time and labor intensity, and enhancing the overall production efficiency.

[0034] The driving mechanism 5 can adopt a cylinder. The cylinder includes a cylinder body and a piston rod. The cylinder body is fixed at the fixed end on the outer wall of the feeding cylinder 11, and the piston rod is installed at the movable end at the bottom end of the sealing sleeve 4. The advantage of using a cylinder as the driving mechanism 5 is that the cylinder can provide stable and controllable pressure, enabling the sealing sleeve 4 to reliably press the opening of the material bag 61 against the feeding cylinder 11 to ensure the sealing effect. In addition, the operation of the cylinder is simple and easy to maintain.

[0035] The powder feeding device further includes a support frame 2 and a pushing frame 3. The feeding bin 1 is located at the bottom side of the support frame 2. There are two pushing frames 3, and the two pushing frames 3 are symmetrically arranged on the left and right sides of the top of the support frame 2 along the material bag 6, and the pushing frame 3 is rotationally connected to the support frame 2. The rotational function of the pushing frame 3 can further squeeze the two sides of the material bag, push the powder on the two sides of the material bag towards the middle, promote the powder to completely fall into the feeding bin 1, and improve the thoroughness and efficiency of the feeding.

[0036] As Figure 5 shown, the pushing frame 3 includes an outer frame 31 and an inner frame 32. The outer frame 31 is in a U - shaped form, and the inner frame 32 is in an E - shaped form. The inner frame 32 is located inside the outer frame 31. Rotating shafts 33 are provided at both ends of the outer frame 31, and the pushing frame 3 is rotationally installed on the support frame 2 through the rotating shafts 33. The pushing frame 3 can be driven by a hydraulic cylinder. The lower end of the hydraulic cylinder is rotationally installed on the cross braces on both sides of the support frame 2, and the upper end of the hydraulic cylinder is rotationally installed on the bottom side of the inner frame 32. Under the drive of the hydraulic cylinder, the outer end of the pushing frame 3 can rotate towards the middle, thereby pushing the powder in the material bag to fall more fully and improving the feeding efficiency.

[0037] There is a set angle between the inner frame 32 and the outer frame 31. The inner side of the inner frame 32 is installed on the outer frame 31, and the outer side of the inner frame 32 is higher than the outer frame 31. This angle design can make the powder fall more thoroughly from the middle, avoid blockage and material accumulation phenomena, avoid residues, and further improve the feeding efficiency.

[0038] Based on the above powder feeding device, an embodiment of the present invention further provides a sub - packaging production line. This production line uses the powder feeding device to ensure smooth powder feeding and tight sealing during the sub - packaging process, avoid dust diffusion, protect the environment and the health of operators, and at the same time improve the efficiency and accuracy of sub - packaging production.

[0039] Although the above describes the specific implementation methods of the present invention in conjunction with the accompanying drawings, it does not limit the scope of protection of the present invention. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present invention, various modifications or variations that can be made by technical personnel in this field without creative work are still within the scope of protection of the present invention.

Claims

1. A powder material dropping device for closing a material bag, characterized in that: Comprising: A feed bin, a sealing sleeve and a driving mechanism; A feed cylinder is provided on the feed bin; The sealing sleeve includes a collar and a pressing ring. The collar is sleeved on the outer side of the feed cylinder. The pressing ring is located at the upper end of the collar, and the inner diameter of the pressing ring is smaller than the outer diameter of the feed cylinder; The driving mechanism includes a fixed end and a movable end. The fixed end is fixed on the feed bin, and the movable end is connected to the sealing sleeve and can drive the pressing ring of the sealing sleeve to press the material bag against the feed cylinder.

2. The powder material dropping device according to claim 1, characterized in that: The diameter of the feed cylinder is smaller than the diameter of the feed bin, and the fixed end of the driving mechanism is installed on the outer wall of the feed cylinder.

3. The powder material dropping device according to claim 1, characterized in that: The collar is of a cylindrical structure, the pressing ring is of a plate-like structure, and there is a set gap between the inner wall of the cylindrical structure and the outer wall of the feed cylinder.

4. The powder material dropping device according to claim 1, characterized in that: An operation port is provided on the collar of the sealing sleeve. The operation port is arranged along the radial direction of the collar and penetrates the wall thickness of the collar.

5. The powder dropping device according to claim 4, characterized in that: There are four operation ports, and the four operation ports are respectively arranged on the front side and the rear side of the sealing sleeve, two on the front side and two on the rear side.

6. The powder material dropping device according to claim 1, characterized in that: The driving mechanism is a cylinder. The cylinder includes a cylinder body and a piston rod. The cylinder body is the fixed end fixed on the outer wall of the feed cylinder, and the piston rod is the movable end installed at the bottom end of the sealing sleeve.

7. The powder material dropping device according to claim 1, characterized in that: The powder blanking device further includes a support frame and a pusher frame. The feed bin is located at the bottom side of the support frame. There are two pusher frames, and the two pusher frames are symmetrically arranged along the material bag on the left and right sides of the top of the support frame, and the pusher frame is rotatably connected to the support frame.

8. The powder material dropping device according to claim 7, characterized in that: The pusher frame includes an outer frame and an inner frame. The outer frame is in a C shape, the inner frame is in an E shape, the inner frame is located inside the inner frame, and rotating shafts are provided at both ends of the outer frame. The pusher frame is rotatably installed on the support frame through the rotating shafts.

9. The powder material dropping device according to claim 8, characterized in that: There is a set angle between the inner frame and the outer frame. The inner side of the inner frame is installed on the outer frame, and the outer side of the inner frame is higher than the outer frame.

10. A subcontracting production line, characterized in that: Comprising the powder blanking device according to any one of claims 1-9.