Screw sub-packaging machine

By introducing adsorption components and weighing components into the screw packaging machine, the low efficiency and safety hazards caused by manual sorting are solved, and accurate packaging and safety are improved.

CN223384782UActive Publication Date: 2025-09-26JIANGMEN RUNTAO HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202422911076.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-26
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing screw packaging machines require manual sorting to determine the packaging quantity, resulting in low work efficiency and safety hazards.

Method used

Adsorption components and weighing components are used to accurately control the number of screws. Combined with protective frames and protection components, manual intervention is reduced and safety is improved.

Benefits of technology

It achieves precise control of the number of screw packaging, reduces labor intensity, improves work efficiency, and avoids the risk of staff injury.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screw split charging packaging machine, and relates to the technical field of screw production and related equipment thereof. The device comprises a machine body and a placing frame installed on the top of the machine body, an opening is formed in the middle of the front end face of the placing frame, a first hot melting seat is arranged on the outer wall of a fixed seat, a movable seat is slidably connected to the outer wall of a guide rod in a sleeved mode, an adsorption assembly is arranged at the front end of the upper portion of the placing frame, and a weighing assembly is arranged at the front end of the bottom of the placing frame. A protection frame is fixedly connected to the inner wall of the movable base, and a protection assembly is arranged on the outer side of the first hot melting base. The purpose of accurately controlling the number of packaged screws is achieved through the adsorption assembly and the weighing assembly, the number of the packaged screws does not need to be manually sorted and controlled, the labor intensity of workers can be relieved, the working efficiency is high, the workers can be prevented from accidentally touching a heating part or a blade or the like through the protection frame and the protection assembly, and the production cost is reduced. Therefore, the safety is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of screw production and related equipment, in particular to a screw sub-packaging machine. Background Art

[0002] Screws are tools that use the physical and mathematical principles of the circular rotation of the inclined surface of an object and friction to gradually fasten objects and parts. The production process of screws requires them to go through several processes, including coiling, annealing, pickling, wire drawing, forming, thread rolling, heat treatment, and electroplating. After the screws are produced, they are generally packaged using a packaging machine. Compared with traditional manual packaging, the packaging efficiency has been greatly improved.

[0003] However, it still has the following disadvantages in actual use:

[0004] 1. The existing screw packaging machine needs to manually sort the screws to determine the packaging quantity and unload them. This method is time-consuming and labor-intensive, with a large workload and tediousness. Errors are prone to occur during long working hours, resulting in low work efficiency and poor quality.

[0005] 2. Existing screw packaging machines lack protective measures for the heated sealing components of the packaging bags during use. Workers may get burned if they accidentally touch the components, posing a safety hazard. To address this issue, we have developed a screw packaging machine to address this issue. Utility Model Content

[0006] The purpose of the utility model is to provide a screw packaging machine, which can achieve the purpose of accurately controlling the number of screws packaged by setting an adsorption component and a weighing component. There is no need for manual sorting to control the number of packaged screws, which can reduce the labor intensity of the staff and improve work efficiency. The use of a protective frame and a protective component can prevent the staff from accidentally touching the heating component or the blade, etc., which may cause injury to the staff, thereby improving safety.

[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0008] The utility model is a screw packaging machine, comprising a machine body and a placing rack installed on the top thereof, an opening being opened in the middle of the front end surface of the placing rack, a mounting frame being mounted below the front end surface of the machine body, guide rods being mounted on both sides of the interior of the mounting frame, an inner side wall of the mounting frame being fixedly connected to a fixed seat, a first hot melt seat being arranged on the outer wall of the fixed seat, a movable seat being slidably sleeved on the outer wall of the guide rod, an adsorption component being arranged at the upper front end of the placing rack, a weighing component being arranged at the bottom front end of the placing rack, a protective frame being fixedly connected to the inner wall of the movable seat, and a protective component being arranged on the outer side of the first hot melt seat;

[0009] The adsorption assembly includes a first fixing frame installed on one side of the placement frame surface, and a second fixing frame symmetrically arranged on one side of the first fixing frame, and the front ends of the outer walls of the first fixing frame and the second fixing frame are fixedly connected to a U-shaped plate;

[0010] The weighing assembly includes a connecting plate fixedly connected to the bottom of the placement frame, and a weight sensor installed in the middle of the surface of the connecting plate. The front end of the upper surface of the connecting plate is movably connected to the bottom of the weighing box through a hinge. The rear end surface of the weighing box is movably connected to the telescopic end of the second electric push rod through a hinge. The bottom end of the second electric push rod is installed on the surface of the connecting plate.

[0011] The protection component comprises a moving frame sleeved on the outside of the first hot melt seat, and telescopic rods are installed in an array along the horizontal direction on the top and bottom of the rear end surface of the moving frame.

[0012] The utility model is further configured such that a packaging bag conveying mechanism is provided on the top of the front end surface of the machine body, a discharge pipe is installed in the middle of the front end surface of the machine body, and back sealing mechanisms are provided on both sides of the discharge pipe.

[0013] The utility model is further configured such that a first electric push rod is installed in the middle of the front end surface of the installation frame, and the telescopic end of the first electric push rod passes through the through hole on the front end surface of the installation frame and is connected to the outer wall of the movable seat.

[0014] The present invention is further configured such that a second hot melt seat is installed at the middle of the inner wall of the movable seat, and a blade is installed at the middle of the inner wall of the second hot melt seat.

[0015] The utility model is further configured such that a motor is installed in the middle of the outer wall of the first fixing frame, a driving wheel is installed on the output shaft of the motor, and the outer wall of the driving wheel is transmission-connected to the outer wall of the driven wheel through a belt.

[0016] The utility model is further configured such that a driving roller is mounted on the inner wall of the driven wheel, a chain plate is sleeved on the outer side of the outer wall of the driving roller, and an auxiliary roller is mounted on the other side of the inner portion of the chain plate.

[0017] The utility model is further configured such that the driving roller and the auxiliary roller are both located between the first fixing frame and the second fixing frame, the outer wall of the chain plate is evenly spaced with mounting seats, and a magnetic column is installed in the middle of the outer wall of the mounting seat.

[0018] The utility model is further configured such that a spring is sleeved on the outer side of the outer wall of the telescopic rod, and the telescopic rod and the spring are both located between the movable frame and the fixed seat.

[0019] The utility model has the following beneficial effects:

[0020] 1. The utility model is provided with an adsorption component and a weighing component. The operation of the motor can drive multiple magnetic columns on the outer wall of the chain plate to move, and can adsorb screws one by one. Then the weight sensor is used to weigh the screws in the weighing box to accurately count the screws, so as to achieve the purpose of accurately controlling the number of screw packaging. There is no need for manual sorting to control the number of packaged screws, which can reduce the labor intensity of the staff, save time and effort, and have high work efficiency. It solves the problem that the existing screw packaging machine needs to determine the packaging quantity and unload the screws by manual sorting during use. This method is time-consuming and labor-intensive during operation, has a large workload, is boring, and is prone to errors during long-term work, resulting in low work efficiency and poor quality.

[0021] 2. The utility model provides a protective frame and a protective component, which can drive the movable frame to move under the action of the elastic properties of the spring, so that it is sleeved on the outside of the first hot melt seat after heating. At the same time, the protective frame is sleeved on the outside of the second hot melt seat to play a protective role, preventing staff from accidentally touching the heating components or blades, etc., causing injuries to staff, improving safety, and solving the problem that the existing screw packaging machine lacks protective measures for the heating and sealing components of the packaging bag when in use, and staff may be burned if they accidentally touch it, which poses a safety hazard. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of a screw packaging machine.

[0023] Figure 2 This is a structural diagram of the placement rack.

[0024] Figure 3 This is a disassembled diagram of the adsorption component.

[0025] Figure 4 This is a structural diagram of the weighing component.

[0026] Figure 5 This is the structural diagram of the installation frame.

[0027] Figure 6 A cross-sectional view of the mounting frame.

[0028] Figure 7 Structural diagram of the protection component.

[0029] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0030] 1-body, 101-placing rack, 101a-opening, 102-bag conveying mechanism, 103-discharging pipe, 104-back sealing mechanism, 105-installation frame, 105a-guide rod, 106-fixed seat, 106a-first hot melt seat, 107-first electric push rod, 108-moving seat, 108a-second hot melt seat, 108b-blade, 109-protective frame, 2-adsorption component, 201-first fixed frame, 201 a-U-shaped plate, 202-second fixed frame, 203-motor, 203a-driving wheel, 204-driven wheel, 205-driving roller, 206-auxiliary roller, 207-chain plate, 208-mounting seat, 208a-magnetic column, 3-weighing component, 301-connecting plate, 302-weight sensor, 303-weighing box, 304-second electric push rod, 4-protection component, 401-moving frame, 402-telescopic rod, 403-spring. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0032] Example 1

[0033] See also Figures 1 to 6 The present invention is a screw packaging machine, comprising a machine body 1 and a placement rack 101 mounted on the top thereof, an opening 101a being provided in the middle of the front end face of the placement rack 101, a mounting frame 105 being mounted below the front end face of the machine body 1, guide rods 105a being mounted on both sides of the interior of the mounting frame 105, a fixed seat 106 being fixedly connected to the inner side wall of the mounting frame 105, a first hot melt seat 106a being provided on the outer wall of the fixed seat 106, a movable seat 108 being slidably sleeved on the outer wall of the guide rod 105a, an adsorption component 2 being provided at the upper front end of the placement rack 101, and a weighing component 3 being provided at the bottom front end of the placement rack 101; the adsorption component 2 comprises a mounting plate 106 mounted on the placement rack 101, and a weighing component 3 being provided on ... A first fixed frame 201 is provided on one side of the surface of the rack 101, and a second fixed frame 202 is symmetrically arranged on one side of the first fixed frame 201, and the front ends of the outer walls of the first fixed frame 201 and the second fixed frame 202 are fixedly connected with a U-shaped plate 201a; the weighing component 3 includes a connecting plate 301 fixedly connected to the bottom of the placement rack 101, and a weight sensor 302 installed in the middle of the surface of the connecting plate 301, the front end of the upper surface of the connecting plate 301 is movably connected to the bottom of the weighing box 303 through a hinge, the rear end face of the weighing box 303 is movably connected to the telescopic end of the second electric push rod 304 through a hinge, and the bottom end of the second electric push rod 304 is installed on the surface of the connecting plate 301.

[0034] Specifically, a packaging bag conveying mechanism 102 is provided on the top of the front end face of the machine body 1, a discharge pipe 103 is installed in the middle of the front end face of the machine body 1, and back sealing mechanisms 104 are provided on both sides of the discharge pipe 103. A first electric push rod 107 is installed in the middle of the front end face of the mounting frame 105, and the telescopic end of the first electric push rod 107 passes through the through hole on the front end face of the mounting frame 105 and is connected to the outer wall of the movable seat 108. A second hot melt seat 108a is installed in the middle of the inner wall of the movable seat 108, and a blade 108b is installed in the middle of the inner wall of the second hot melt seat 108a. A motor 203 is installed, and a driving wheel 203a is installed on the output shaft of the motor 203. The outer wall of the driving wheel 203a is connected to the outer wall of the driven wheel 204 through a belt. A driving roller 205 is installed on the inner wall of the driven wheel 204. A chain plate 207 is sleeved on the outer side of the outer wall of the driving roller 205. An auxiliary roller 206 is installed on the other side of the chain plate 207. The driving roller 205 and the auxiliary roller 206 are both located between the first fixed frame 201 and the second fixed frame 202. Mounting seats 208 are evenly spaced on the outer wall of the chain plate 207, and a magnetic column 208a is installed in the middle of the outer wall of the mounting seat 208.

[0035] Furthermore, an opening 101a is provided to facilitate the transportation of screws. Two U-shaped plates 201a are provided. When the two U-shaped plates 201a are used together, a gap will be generated between the two, which can block the screws without affecting the movement of the magnetic column 208a. The weight sensor 302 is electrically connected to the external control device. This is a prior art, so it will not be described in detail here. The second electric push rod 304 can push the weighing box 303 to tilt and pour the screws inside it into the discharge pipe 103. The packaging bag conveying mechanism 102, the body 1, the discharge pipe 103, the back sealing mechanism 104, etc. are all prior art, so they will not be described in detail here. The first electric push rod 107 can drive the movable seat 108 to move and make the first hot melt seat 106a and the second hot melt seat 108a contact to achieve the purpose of sealing the packaging bag. This sealing principle is a prior art, so it will not be described in detail here. The outer walls of the driving wheel 203a and the driven wheel 204 are connected by a belt to play a transmission role.

[0036] The operation process of this embodiment is as follows: after the screws are produced, they generally need to be packaged into individual packaging bags, and the screws are placed inside the placement rack 101, and then the motor 203 is started. The output shaft of the motor 203 rotates to drive the driving wheel 203a to rotate, and the outer wall of the driving wheel 203a is connected to the outer wall of the driven wheel 204 through a belt. Therefore, when the driving wheel 203a rotates, it drives the driven wheel 204 to rotate, and makes the driving roller 205 at the inner end of the driven wheel 204 rotate, and under the cooperation of the auxiliary roller 206, it can drive the chain plate 207 to rotate, so that the multiple mounting seats 208 and magnetic columns 208a on the outer wall of the chain plate 207 move in sequence, wherein the magnetic column 208a at the lowest end generates magnetic attraction with the screws during the movement and adsorbs them together (a single magnetic column 208a It only has the magnetic force to absorb a single screw). After the screw is absorbed, it will continue to move with the chain plate 207, and after the absorbed screw moves between the U-shaped plates 201a on both sides, it will be forced to fall into the weighing box below under the limiting action of the U-shaped plate 201a. The number of screws inside the weighing box will be transmitted to the external controller with the action of the weight sensor 302. After the weighing box reaches the preset type, the second electric push rod 304 runs to push the weighing box to tilt, so that the screws inside it fall into the discharge pipe 103 and fall into the packaging bag along the discharge pipe 103. The packaging bag can then be sealed and cut. The number of screws packaged can be accurately controlled without manual sorting and control of the number of packaged screws, which can reduce the labor intensity of the staff, save time and effort, and have high work efficiency.

[0037] Example 2

[0038] See also Figure 5 and Figure 7 Based on Example 1, what is different from the first embodiment is that: a protective frame 109 and a protective component 4 are provided. The protective component 4 includes a movable frame 401 that is sleeved on the outside of the first hot melt seat 106a. Telescopic rods 402 are installed in a horizontal array on the top and bottom of the rear end surface of the movable frame 401, which solves the problem that the existing screw packaging machine lacks protective measures for the heating and sealing components of the packaging bag during use, and workers may be burned if they accidentally touch it, which poses a safety hazard.

[0039] Specifically, a spring 403 is sleeved on the outer side of the outer wall of the telescopic rod 402 , and the telescopic rod 402 and the spring 403 are both located between the moving frame 401 and the fixed seat 106 .

[0040] Furthermore, the telescopic rod 402 serves to limit both the moving frame 401 and the spring 403 , and can drive the moving frame 401 to move under the elasticity of the spring 403 .

[0041] The operation process of this embodiment is as follows: during the screw sorting and weighing process, the packaging bag conveying mechanism 102 will continuously convey the required packaging bags, and after the packaging bags are conveyed to the outer wall of the discharge pipe 103, the flat packaging bags are first sealed into a cylindrical shape under the action of the back sealing mechanism 104, and then the first electric push rod 107 pushes the movable seat 108 to move along the guide rod 105a, so that the second hot melt seat 108a and the first hot melt seat 106a on the fixed seat 106 cooperate to heat-seal the bottom and top ports of the upper and lower packaging bags, and in the heat-sealing process, the upper and lower packaging bags can be cut and separated under the action of the blade 108b, wherein, during the movement of the movable seat 108, the outer side of the second hot melt seat 108a The protective frame 109 will squeeze the movable frame 401 outside the first hot melt seat 106a, and the movable frame 401 will squeeze the telescopic rod 402 and the spring 403 under the force, so that the first hot melt seat 106a and the second hot melt seat 108a can contact and seal the packaging bag. After the movable seat 108 moves outward, the movable frame 401 can be popped outward under the elastic performance of the spring 403, and the movable frame 401 can be sleeved on the outside of the first hot melt seat 106a to play a protective role. At the same time, the protective frame 109 can also cover the first hot melt seat 106a inside to prevent the staff from accidentally touching the heating component or the blade 108b, etc., causing injury to the staff, thereby improving safety.

Claims

1. A screw packaging machine, comprising a machine body (1), and a placement rack (101) mounted on the top thereof, an opening (101a) being provided in the middle of the front end face of the placement rack (101), a mounting frame (105) being mounted below the front end face of the machine body (1), guide rods (105a) being mounted on both sides of the interior of the mounting frame (105), a fixed seat (106) being fixedly connected to the inner side wall of the mounting frame (105), a first hot melt seat (106a) being provided on the outer wall of the fixed seat (106), a movable seat (108) being slidably sleeved on the outer wall of the guide rod (105a), and characterized in that: An adsorption component (2) is provided at the upper front end of the placement rack (101), a weighing component (3) is provided at the bottom front end of the placement rack (101), a protective frame (109) is fixedly connected to the inner wall of the movable seat (108), and a protective component (4) is provided on the outer side of the first hot melt seat (106a); The adsorption assembly (2) comprises a first fixing frame (201) mounted on one side of the surface of the placement frame (101), and a second fixing frame (202) symmetrically arranged on one side of the first fixing frame (201), wherein the front ends of the outer walls of the first fixing frame (201) and the second fixing frame (202) are both fixedly connected with a U-shaped plate (201a); The weighing assembly (3) comprises a connecting plate (301) fixedly connected to the bottom of the placement rack (101), and a weight sensor (302) mounted in the middle of the surface of the connecting plate (301); the front end of the upper surface of the connecting plate (301) is movably connected to the bottom of the weighing box (303) via a hinge; the rear end of the weighing box (303) is movably connected to the telescopic end of the second electric push rod (304) via a hinge; the bottom end of the second electric push rod (304) is mounted on the surface of the connecting plate (301); The protection assembly (4) comprises a movable frame (401) sleeved on the outside of the first hot melt seat (106a), and telescopic rods (402) are installed in a horizontal array on the top and bottom of the rear end surface of the movable frame (401).

2. The screw packaging machine according to claim 1, characterized in that: A packaging bag conveying mechanism (102) is provided at the top of the front end surface of the machine body (1), a discharge pipe (103) is installed in the middle of the front end surface of the machine body (1), and back sealing mechanisms (104) are provided on both sides of the discharge pipe (103).

3. The screw packaging machine according to claim 2, characterized in that: A first electric push rod (107) is installed in the middle of the front end surface of the installation frame (105), and the telescopic end of the first electric push rod (107) passes through the through hole on the front end surface of the installation frame (105) and is connected to the outer wall of the movable seat (108).

4. The screw packaging machine according to claim 3, characterized in that: A second hot melt seat (108a) is installed in the middle of the inner wall of the movable seat (108), and a blade (108b) is installed in the middle of the inner wall of the second hot melt seat (108a).

5. The screw packaging machine according to claim 1, characterized in that: A motor (203) is installed in the middle of the outer wall of the first fixing frame (201), a driving wheel (203a) is installed on the output shaft of the motor (203), and the outer wall of the driving wheel (203a) is transmission-connected to the outer wall of the driven wheel (204) via a belt.

6. The screw packaging machine according to claim 5, characterized in that: A driving roller (205) is installed on the inner wall of the driven wheel (204), a chain plate (207) is sleeved on the outer side of the outer wall of the driving roller (205), and an auxiliary roller (206) is installed on the other side of the inner part of the chain plate (207).

7. The screw packaging machine according to claim 6, characterized in that: The driving roller (205) and the auxiliary roller (206) are both located between the first fixed frame (201) and the second fixed frame (202); mounting seats (208) are evenly spaced apart on the outer wall of the chain plate (207); and a magnetic column (208a) is installed in the middle of the outer wall of the mounting seat (208).

8. The screw packaging machine according to claim 1, characterized in that: A spring (403) is sleeved on the outer side of the outer wall of the telescopic rod (402), and the telescopic rod (402) and the spring (403) are both located between the movable frame (401) and the fixed seat (106).