Long pipe conveying device for splicing ton barrel frames

Abstract

The utility model relates to the technical field of tonnage barrel frame splicing, and discloses a long pipe conveying device for tonnage barrel frame splicing, which comprises a stock bin A, a stock bin B, a left side lifting assembly, a right side lifting assembly, a lifting sliding plate assembly, a guide assembly, a pipe twisting conveying assembly, a flat-top chain wheel assembly and a chuck assembly, according to the left side lifting assembly, an air cylinder A is adopted to drive a lifting plate A, and an air cylinder B is adopted to drive a lifting plate B to divide the long pipes. According to the long pipe conveying device for tonnage barrel frame splicing, through the arrangement of the stock bin A, the stock bin B, the left side lifting assembly, the right side lifting assembly, the lifting sliding plate assembly, the guide assembly, the pipe twisting conveying assembly, the flat-top chain wheel assembly, the chuck assembly and the chain assembly, the problem of the pipe feeding efficiency is solved, manual material arrangement is replaced, the labor intensity is reduced, and automatic operation is achieved; meanwhile, in cooperation with other automatic mechanisms, the material placing speed and precision are improved, the production efficiency is further improved, and the labor cost and expense are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of ton barrel frame splicing, in particular to a long tube material conveying device for ton barrel frame splicing. Background Art

[0002] IBCs, with their lightweight, high-strength, and corrosion-resistant properties, are widely used in the chemical, pharmaceutical, food, and coatings industries, making them essential tools for modern storage and transportation of liquid products. IBCs consist of an inner container, or liner, and an outer metal frame. The liner is blow-molded from high-density polyethylene, offering high strength, corrosion resistance, and excellent hygiene. The outer frame ensures greater safety and reliability during use.

[0003] The metal outer frame of a ton barrel is made of multiple pipes that are spliced ​​and welded together. During the processing of the existing metal outer frame, the pipes are all manually loaded. However, due to the large number of pipes, this loading method is very time-consuming and inefficient, and directly affects the processing efficiency of the ton barrel.

[0004] Therefore, it is necessary to invent a long tube feeding device for splicing ton barrel frames to solve the above problems. Utility Model Content

[0005] (1) Technical problems solved

[0006] The purpose of the present utility model is to provide a long tube feeding device for splicing ton barrel frames, so as to solve the problem that the above-mentioned background technology is all manual loading, but due to the large number of pipes, this loading method is very time-consuming and inefficient, and directly affects the processing efficiency of the ton barrel.

[0007] (2) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a long tube feeding device for splicing ton barrel frames, comprising a hopper A, a hopper B, a left lifting assembly, a right lifting assembly, a lifting slide assembly, a guide assembly, a tube rolling conveying assembly, a flat-top sprocket assembly, and a chuck assembly. The left lifting assembly adopts cylinder A to drive the lifting plate A and cylinder B to drive the lifting plate B to divide the long tube; the lifting slide assembly adopts a lifting cylinder to drive the lifting slide, the slide connecting block, the rack and the lifting rod to achieve synchronous lifting; the guide assembly adopts cylinder C to drive the turning shaft, the flipping top plate, the lower guide plate and the upper guide plate to convey the long tube; the tube rolling conveying assembly adopts the synchronous belt on the surface of the upper tube rolling conveying assembly and the lower tube rolling conveying assembly to convey the special-shaped tube; the flat-top sprocket assembly adopts a motor to drive the tube material to move the position, and the block and cylinder D cooperate with each other to limit the long tube; the chuck assembly adopts a chuck and a strong magnet to adsorb the tube material.

[0009] As a further solution of the present invention, the left lifting assembly includes a cylinder A and a lifting plate A, and the lifting plate A is fixedly connected to the top of the cylinder A; the right lifting assembly includes a cylinder B and a lifting plate B, and the top surface of the cylinder B is fixedly connected to the lifting plate B. Through the setting of the lifting plate A, the long tube is driven to rise and fall.

[0010] As a further solution of the present invention, the lifting slide assembly includes a lifting cylinder, a lifting slide, a slide connecting block, a rack and a lifting rod. The top surface of the lifting cylinder is fixedly connected to the lifting slide, one side of the lifting slide is fixedly connected to the slide connecting block, the surface of the slide connecting block is meshedly connected to the rack, and the top surface of the lifting slide is overlapped and connected to the lifting rod. Through the setting of the rack, the lifting slide can be raised and lowered.

[0011] As a further solution of the present invention, the guide assembly includes a cylinder C, a turning shaft, a flipping top material plate, a lower guide plate and an upper guide plate. One end of the cylinder C is fixedly connected to the turning shaft, the outer side of the turning shaft is fixedly connected to the flipping top material plate, one end of the flipping top material plate is rotatably connected to the lower guide plate, and the upper end of the lower guide plate is provided with an upper guide plate. Through the setting of the flipping top material plate, the long tube can be flipped.

[0012] As a further solution of the present invention, the tube rubbing conveying assembly includes an upper tube rubbing conveying assembly and a lower tube rubbing conveying assembly. The surfaces of the upper tube rubbing conveying assembly and the lower tube rubbing conveying assembly are both installed with synchronous belts. Through the setting of the synchronous belts, the long tubes are conveyed.

[0013] As a further solution of the present invention, the flat-top sprocket assembly includes a motor, a block and a cylinder D. The bottom surface of the block is fixedly connected to the cylinder D. The setting of the cylinder D plays a role in driving the device to move.

[0014] As a further solution of the present invention, the chuck assembly includes a chuck and a strong magnet. A groove is opened inside the chuck, and a strong magnet is installed around the groove. The setting of the strong magnet plays a role in adsorption of the long tube.

[0015] As a further solution of the present invention, the top surface of the silo A is provided with a pipe material conveying assembly, the top surface of the silo B is provided with a pipe material storage assembly, the interior of the silo B is provided with a chain assembly, and the top surface of the silo A is provided with a top material assembly.

[0016] (3) Beneficial effects

[0017] The utility model provides a long tube feeding device for splicing ton barrel frames, which has the following beneficial effects:

[0018] The long tube feeding device for splicing ton barrel frames solves the problem of pipe feeding efficiency through the arrangement of silo A, silo B, left lifting assembly, right lifting assembly, lifting slide assembly, guide assembly, pipe rolling conveying assembly, flat-top sprocket assembly, chuck assembly and chain assembly, replaces manual material swinging, reduces labor intensity and realizes automatic operation. At the same time, it cooperates with other automated mechanisms to improve material swinging speed and accuracy, further improve production efficiency and reduce labor costs and expenses. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the loading bin of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the lifting slide assembly of the utility model;

[0021] Figure 3 This is a schematic diagram of the guide assembly structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the pipe material storage assembly component of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the chuck assembly of the utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the tube-rolling conveying component of the utility model.

[0025] In the figure: 1. Silo A; 2. Silo B; 3. Left lifting assembly; 301. Cylinder A; 302. Lifting plate A; 4. Right lifting assembly; 401. Cylinder B; 402. Lifting plate B; 5. Lifting slide assembly; 501. Lifting cylinder; 502. Lifting slide; 503. Slide connecting block; 504. Rack; 505. Lifting rod; 6. Guide assembly; 601. Cylinder C; 602. Flipping shaft; 603. Flip top Material plate; 604, lower guide plate; 605, upper guide plate; 7, tube rubbing conveying assembly; 701, upper tube rubbing conveying assembly; 702, lower tube rubbing conveying assembly; 703, synchronous belt; 8, flat-top sprocket assembly; 801, motor; 802, block; 803, cylinder D; 9, chuck assembly; 901, chuck; 902, strong magnet; 10, tube conveying assembly; 11, tube storage assembly; 12, chain assembly; 13, ejector assembly. DETAILED DESCRIPTION

[0026] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0027] See also Figures 1 to 6 The utility model provides a technical solution: a long tube feeding device for splicing ton barrel frames, including a silo A1, a silo B2, a left lifting assembly 3, a right lifting assembly 4, a lifting slide assembly 5, a guide assembly 6, a tube rolling conveying assembly 7, a flat top sprocket assembly 8, and a chuck assembly 9. The left lifting assembly 3 uses a cylinder A301 to drive a lifting plate A302 and a cylinder B401 to drive a lifting plate B402 to cut the long tube; the lifting slide assembly 5 uses a lifting cylinder 501 to drive a lifting slide 502, a slide connecting block 503, a rack 504, and a lifting rod 505 realizes synchronous lifting; the guide assembly 6 uses the cylinder C601 to drive the turning shaft 602, the flipping top plate 603, the lower guide plate 604 and the upper guide plate 605 to convey the long tube; the tube rolling conveying assembly 7 uses the synchronous belt 703 on the surface of the upper tube rolling conveying assembly 701 and the lower tube rolling conveying assembly 702 to convey the special-shaped tube; the flat-top sprocket assembly 8 uses the motor 801 to drive the tube material to move the position, and the stop block 802 and the cylinder D803 cooperate with each other to limit the long tube; the chuck assembly 9 uses the chuck 901 and the strong magnet 902 to adsorb the tube material;

[0028] The left lifting assembly 3 includes a cylinder A301 and a lifting plate A302. The lifting plate A302 is fixedly connected to the top of the cylinder A301. The right lifting assembly 4 includes a cylinder B401 and a lifting plate B402. The top surface of the cylinder B401 is fixedly connected to the lifting plate B402. The setting of the lifting plate A302 plays a role in driving the long tube to rise and fall.

[0029] The lifting slide assembly 5 includes a lifting cylinder 501, a lifting slide 502, a slide connecting block 503, a rack 504 and a lifting rod 505. The top surface of the lifting cylinder 501 is fixedly connected to the lifting slide 502. One side of the lifting slide 502 is fixedly connected to the slide connecting block 503. The surface of the slide connecting block 503 is meshedly connected to the rack 504. The top surface of the lifting slide 502 is overlapped and connected to the lifting rod 505. The arrangement of the rack 504 enables the lifting slide 502 to be raised and lowered.

[0030] The guide assembly 6 includes a cylinder C601, a turning shaft 602, a flipping ejector plate 603, a lower guide plate 604 and an upper guide plate 605. One end of the cylinder C601 is fixedly connected to the turning shaft 602, and the outer side of the turning shaft 602 is fixedly connected to the flipping ejector plate 603. One end of the flipping ejector plate 603 is rotatably connected to the lower guide plate 604. The upper end of the lower guide plate 604 is provided with an upper guide plate 605. The provision of the flipping ejector plate 603 allows the long tube to be flipped.

[0031] The tube rolling conveying assembly 7 includes an upper tube rolling conveying assembly 701 and a lower tube rolling conveying assembly 702. The surfaces of the upper tube rolling conveying assembly 701 and the lower tube rolling conveying assembly 702 are both installed with a synchronous belt 703. The setting of the synchronous belt 703 plays a role in conveying the long tube;

[0032] The flat-top sprocket assembly 8 includes a motor 801, a stopper 802, and a cylinder D803. The bottom surface of the stopper 802 is fixedly connected to the cylinder D803. The cylinder D803 is configured to drive the device to move.

[0033] The chuck assembly 9 includes a chuck 901 and a strong magnet 902. A groove is provided inside the chuck 901, and a strong magnet 902 is installed around the groove. The strong magnet 902 acts as an adsorption device for the long tube.

[0034] The top surface of silo A1 is provided with a pipe material conveying assembly 10, the top surface of silo B2 is provided with a pipe material storage assembly 11, the interior of silo B2 is provided with a chain assembly 12, and the top surface of silo A1 is provided with a material lifting assembly 13.

[0035] In the present invention, the working steps of the device are as follows:

[0036] Step 1: The cylinder E under the ejector assembly 13 pushes upward, and the long tube rolls forward to the left lifting assembly 3 and the right lifting assembly 4;

[0037] Step 2: Lift upwards through the lower cylinder A301, and divide the long tube by the upper lifting plate A302, keeping the long tube straight and not tilted before lifting;

[0038] The third step: There are three lifting slide assemblies 5, of which the left and right two are respectively connected to the lifting cylinder 501, and the three lifting slide assemblies 5 are lifted and lowered synchronously through the rack 504, and then the lifting rod 505 is welded to better realize the single-root lifting;

[0039] Step 4: Arrange the long tubes one by one. The system includes an upper guide plate 605, a lower guide plate 604, and a flip ejector plate 603 mounted on the surface and capable of swinging up and down. There are three flip ejector plates 603, which are driven by a cylinder C601 and connected in series with a flipping shaft 602 to achieve synchronous movement.

[0040] The fifth step: customize the corresponding synchronous belt 703 according to the shape of the special-shaped tube. When the upper and lower synchronous belts 703 are running, since the special-shaped tube is not a regular circle, when the diameter of the special-shaped tube at the current position is greater than the distance between the upper and lower synchronous belts 703, the special-shaped tube will be subjected to the positive and negative friction of the upper and lower synchronous belts 703, causing rotation. When the special-shaped tube rotates to a certain angle, the concave groove of the special-shaped tube will match the convex groove of the synchronous belt 703. The diameter of the special-shaped tube at this position is less than the distance between the two synchronous belts 703. Therefore, the special-shaped tube will be transported forward by the lower synchronous belt 703, and the posture of the long tube will be adjusted (the rubbing mechanism is the core mechanism). The purpose is to rub the concave surface of the tube material downward. On the one hand, it ensures that the state of the tube material is the same so that the subsequent mechanism can perform other functional actions. On the other hand, when the concave surface is downward, it is not easy to tip over during transportation, so that the subsequent mechanism can operate stably.

[0041] Step 6: Driven by motor 801, the pipe material is moved forward to the designated position. A stopper 802 is provided at the front end to limit the position of the long pipe. The lower end of the stopper 802 is connected to the cylinder D803. The cylinder D803 is lifted to move the long pipe onto the chuck 901 above.

[0042] Step 7: After the above-mentioned lifting, the pipe enters the groove on the chuck 901. The groove is surrounded by a strong magnet 902 to absorb the pipe. Then, it is driven by the motor 801 and finally flipped 180°. It is then lifted by the cylinder D803 to the specified height and taken away by the material retrieving robot.

[0043] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0044] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A long tube feeding device for ton barrel frame splicing, comprising a silo A (1), a silo B (2), a left lifting assembly (3), a right lifting assembly (4), a lifting slide assembly (5), a guide assembly (6), a tube rolling conveying assembly (7), a flat top sprocket assembly (8), and a chuck assembly (9), characterized in that: The left lifting assembly (3) uses cylinder A (301) to drive lifting plate A (302) and cylinder B (401) to drive lifting plate B (402) to divide the long tube; The lifting slide assembly (5) uses a lifting cylinder (501) to drive the lifting slide (502), the slide connecting block (503), the rack (504) and the lifting rod (505) to achieve synchronous lifting; The guide assembly (6) uses a cylinder C (601) to drive a turning shaft (602), a turning top plate (603), a lower guide plate (604) and an upper guide plate (605) to transport the long tube; The tube rolling and conveying assembly (7) uses a synchronous belt (703) on the surface of the upper tube rolling and conveying assembly (701) and the lower tube rolling and conveying assembly (702) to convey the special-shaped tubes; The flat top sprocket assembly (8) uses a motor (801) to drive the pipe material to move its position, and the stopper (802) and the cylinder D (803) cooperate with each other to limit the position of the long pipe; The chuck assembly (9) uses a chuck (901) and a strong magnet (902) to adsorb the pipe material.

2. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The left lifting assembly (3) includes a cylinder A (301) and a lifting plate A (302), and the lifting plate A (302) is fixedly connected to the top of the cylinder A (301); the right lifting assembly (4) includes a cylinder B (401) and a lifting plate B (402), and the top surface of the cylinder B (401) is fixedly connected to the lifting plate B (402).

3. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The lifting slide assembly (5) includes a lifting cylinder (501), a lifting slide (502), a slide connecting block (503), a rack (504) and a lifting rod (505), wherein the top surface of the lifting cylinder (501) is fixedly connected to the lifting slide (502), one side of the lifting slide (502) is fixedly connected to the slide connecting block (503), the surface of the slide connecting block (503) is meshedly connected to the rack (504), and the top surface of the lifting slide (502) is overlapped and connected to the lifting rod (505).

4. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The guide assembly (6) comprises a cylinder C (601), a turning shaft (602), a flipping top material plate (603), a lower guide plate (604) and an upper guide plate (605), one end of the cylinder C (601) is fixedly connected to the turning shaft (602), the outer side of the turning shaft (602) is fixedly connected to the flipping top material plate (603), one end of the flipping top material plate (603) is rotatably connected to the lower guide plate (604), and the upper end of the lower guide plate (604) is provided with an upper guide plate (605).

5. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The tube twisting conveying assembly (7) comprises an upper tube twisting conveying assembly (701) and a lower tube twisting conveying assembly (702), and synchronous belts (703) are installed on the surfaces of the upper tube twisting conveying assembly (701) and the lower tube twisting conveying assembly (702).

6. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized by: The flat-top sprocket assembly (8) comprises a motor (801), a stopper (802) and a cylinder D (803), wherein the bottom surface of the stopper (802) is fixedly connected to the cylinder D (803).

7. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized by: The chuck assembly (9) comprises a chuck (901) and a strong magnet (902). A groove is provided inside the chuck (901), and a strong magnet (902) is installed around the groove.

8. The long tube feeding device for splicing ton barrel frames according to claim 1 is characterized by: The top surface of the silo A (1) is provided with a pipe material conveying assembly (10), the top surface of the silo B (2) is provided with a pipe material storage assembly (11), the interior of the silo B (2) is provided with a chain assembly (12), and the top surface of the silo A (1) is provided with a material lifting assembly (13).

Images