DOME sheet appearance detection automation equipment

By designing an automated device for inspecting the appearance of DOME sheets with a flip component and an appearance inspection mechanism, the problem that existing equipment can only inspect one side is solved, and automatic double-sided inspection of DOME sheets is realized, thereby improving inspection efficiency and stability.

CN223385349UActive Publication Date: 2025-09-26SHENZHEN RUIXINJIA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422592654.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2025-09-26
Estimated Expiration
2034-10-26

AI Technical Summary

Technical Problem

The existing automated equipment for appearance inspection of DOME sheets has a poor mold flipping function, which results in appearance inspection of only one side of the DOME sheet, affecting the overall inspection efficiency.

Method used

A device consisting of a supporting plate, a flip assembly and an appearance inspection mechanism was designed. The driving motor drives the mounting plate to flip 180 degrees to realize automatic inspection of the front and back sides of the DOME sheet. A blocking rod is used to prevent the mold from falling. Combined with two sets of appearance inspection mechanisms, double-sided inspection can be achieved.

Benefits of technology

It realizes automatic detection of both the front and back sides of the DOME sheet, improves detection efficiency, avoids the inefficiency caused by single-side detection, and ensures the stability of the detection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses DOME sheet appearance detection automation equipment, relates to DOME sheet detection equipment field, including bearing plate and protective cover, the bottom of bearing plate is fixedly equipped with support subassembly, and the inner surface of bearing plate is fixedly connected with fixed column. According to the DOME sheet appearance detection automation equipment, through arrangement of an overturning driving shaft, a driving motor can drive a mounting plate to perform 180-degree overturning treatment along the inner side of a bearing plate during operation, so that an overturning assembly can automatically drive a mold to perform overturning treatment; furthermore, the equipment can perform appearance detection processing on the front and back surfaces of the DOME sheet, so that the situation that the overall detection efficiency of the appearance detection equipment is interfered due to the fact that the appearance detection automation equipment only can perform appearance detection processing on one surface of the DOME sheet at a time is avoided; and therefore, when the overturning assembly drives the mold to overturn, the mold does not fall off.
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Description

Technical Field

[0001] The utility model relates to the field of DOME sheet detection equipment, in particular to an automated device for detecting the appearance of a DOME sheet. Background Art

[0002] DOME sheet, also known as metal dome conductive film, is generally also called pot conductive film. It is a PET sheet with glue containing metal domes (pots). The position of each metal dome / pot is arranged according to the corresponding PAD (pad) position on the circuit board, and other components are used to set corresponding avoidance spaces and positioning holes. After the DOME sheet is produced, in order to ensure that its quality meets the standards, the staff needs to use automatic appearance inspection equipment to inspect and process the produced DOME sheet.

[0003] However, the current appearance inspection automation equipment still has some shortcomings. For example, the mold flipping function of the existing appearance inspection automation equipment is poor, which results in the appearance inspection automation equipment only being able to perform appearance inspection on one side of the DOME sheet at a time, thereby causing certain interference to the overall inspection efficiency of the appearance inspection equipment, and thus there are certain usage defects.

[0004] Therefore, it is urgent to improve this shortcoming. The present invention studies and improves the existing structural deficiencies and provides an automated device for detecting the appearance of DOME sheets. Summary of the Invention

[0005] The purpose of the present invention is to provide an automated device for detecting the appearance of a DOME sheet, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated device for inspecting the appearance of DOME sheets, comprising a carrying plate and a protective cover, wherein a support assembly is fixedly installed on the bottom of the carrying plate, and a fixed column is fixedly connected to the inner surface of the carrying plate, and a fixed conveying assembly is fixedly installed on the other end of the fixed column, and a driving motor is installed on the outer side of the carrying plate, and a flip assembly is installed on the output shaft of the driving motor through a coupling, the protective cover is fixedly installed on the top of the carrying plate, and an appearance inspection mechanism is symmetrically installed on the inner surface of the top of the protective cover, and a display is embedded in the outer surface of the carrying plate.

[0007] Furthermore, the support assembly includes a support plate, a connecting reinforcement plate and a support base, and the connecting reinforcement plate is symmetrically installed on the inner surface of the support plate, and the support base is fixedly installed at an equal distance on the bottom of the support plate, and the top of the support plate is fixedly connected to the bottom of the load-bearing plate.

[0008] Furthermore, the inner side of the support plate is fixedly connected to the end of the connecting reinforcement plate, and the support plate and the connecting reinforcement plate form a fixed structure.

[0009] Furthermore, the flip assembly includes a mounting plate, a connecting shaft, a sprocket, a chain, a conveying wheel and a conveyor belt, and the internal rotation of the mounting plate is connected to the connecting shaft, and the outer surface of the end of the connecting shaft is fixedly mounted with a sprocket, and the outer surface of the sprocket is meshedly connected with the chain, while the other end of the connecting shaft is fixedly mounted with a conveying wheel, and the outer surface of the conveying wheel is movably connected to the conveyor belt.

[0010] Furthermore, the end of the conveying wheel is fixedly connected to the end of the connecting shaft, and the other end of the connecting shaft is rotatably connected to the inside of the mounting plate, and the conveying wheel forms a rotating structure with the mounting plate through the connecting shaft.

[0011] Furthermore, the flipping assembly also includes a blocking rod, a servo motor and a flipping drive shaft, and the blocking rod is fixedly mounted on the inner surface of the mounting plate, and the servo motor is mounted on the outside of the mounting plate, and the output shaft of the servo motor is connected to the end of the connecting shaft through a coupling, and the flipping drive shaft is fixedly mounted on the outside of the mounting plate.

[0012] Furthermore, the appearance inspection mechanism includes a fixing plate, a high-definition camera mechanism, a fill light and a connecting column, and the high-definition camera mechanism is fixedly installed on the bottom of the fixing plate, and the fill light is symmetrically installed on the bottom of the fixing plate, and the connecting column is symmetrically installed on the top of the fixing plate.

[0013] Furthermore, the bottom of the connecting column is fixedly connected to the top of the fixing plate, and the top of the connecting column is fixedly connected to the top inner surface of the protective cover, and the fixing plate and the protective cover form a fixed structure through the connecting column.

[0014] The utility model provides an automated device for detecting the appearance of DOME sheets, which has the following beneficial effects:

[0015] 1. The utility model provides a flip drive shaft, so that the driving motor can drive the mounting plate to flip 180 degrees along the inner side of the carrier plate during operation, so that the flip assembly can automatically drive the mold to flip, and then the equipment can perform appearance inspection on both sides of the DOME sheet, avoiding the situation where the appearance inspection automation equipment can only perform appearance inspection on one side of the DOME sheet at a time, which causes interference with the overall inspection efficiency of the appearance inspection equipment. In addition, the blocking rod is provided to prevent the mold from falling when the flip assembly drives the mold to flip.

[0016] 2. The utility model sets two sets of appearance inspection mechanisms, so that when the fixed conveying component conveys the mold, the appearance inspection mechanism can automatically perform appearance inspection on a single side of the DOME sheet on the mold, and the second set of appearance inspection mechanisms can automatically perform appearance inspection on a single side of the DOME sheet on the mold after flipping, so that both the front and back sides of the DOME sheet can be inspected when it passes through the equipment completely, thereby further improving the inspection efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front three-dimensional structure of an automated device for detecting the appearance of DOME sheets according to the present invention;

[0018] Figure 2 This is a rear sectional perspective structural diagram of an automated device for detecting the appearance of DOME sheets according to the present invention;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of a flip assembly of an automated device for detecting the appearance of a DOME sheet according to the present invention;

[0020] Figure 4 This is a three-dimensional structural diagram of the appearance detection mechanism of an automated device for detecting the appearance of DOME sheets according to the present invention.

[0021] In the figure: 1. Loading plate; 2. Support assembly; 21. Support plate; 22. Connecting reinforcement plate; 23. Support base; 3. Fixed column; 4. Fixed conveying assembly; 5. Drive motor; 6. Flipping assembly; 61. Mounting plate; 62. Connecting shaft; 63. Sprocket; 64. Chain; 65. Conveyor wheel; 66. Conveyor belt; 67. Blocking bar; 68. Servo motor; 69. Flipping drive shaft; 7. Protective cover; 8. Appearance inspection mechanism; 81. Fixed plate; 82. High-definition camera mechanism; 83. Fill light; 84. Connecting column; 9. Display. DETAILED DESCRIPTION

[0022] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0023] like Figure 1-Figure 3As shown, a DOME sheet appearance inspection automation equipment includes a carrier plate 1 and a protective cover 7. The bottom of the carrier plate 1 is fixedly installed with a support assembly 2, and the support assembly 2 includes a support plate 21, a connecting reinforcement plate 22 and a support base 23. The inner surface of the support plate 21 is symmetrically installed with a connecting reinforcement plate 22. The inner side of the support plate 21 is fixedly connected to the end of the connecting reinforcement plate 22, and the support plate 21 and the connecting reinforcement plate 22 form a fixed structure. By setting the support plate 21 and the connecting reinforcement plate 22 as a fixed structure, the support assembly 2 can be The equipment will not become loose when supported, and the bottom of the support plate 21 is fixedly installed with a support base 23 at equal distances, and the top of the support plate 21 is fixedly connected to the bottom of the carrier plate 1, and the inner surface of the carrier plate 1 is fixedly connected with a fixed column 3, and the other end of the fixed column 3 is fixedly installed with a fixed conveying component 4, and the outer side of the carrier plate 1 is installed with a driving motor 5, and the output shaft of the driving motor 5 is installed with a flip component 6 through a coupling, and the flip component 6 includes a mounting plate 61, a connecting shaft 62, a sprocket 63, a chain 64, and a conveying wheel. 65 and conveyor belt 66, and the interior of the mounting plate 61 is rotatably connected to the connecting shaft 62, and the outer surface of the end of the connecting shaft 62 is fixedly mounted with a sprocket 63, and the outer surface of the sprocket 63 is meshed with a chain 64, while the other end of the connecting shaft 62 is fixedly mounted with a conveying wheel 65, the end of the conveying wheel 65 is fixedly connected to the end of the connecting shaft 62, and the other end of the connecting shaft 62 is rotatably connected to the interior of the mounting plate 61, and the conveying wheel 65 forms a rotating structure with the mounting plate 61 through the connecting shaft 62, and the conveying wheel 65 is configured to form a rotating structure. and the mounting plate 61, so that the conveying wheel 65 is smoother and more stable when driving the conveyor belt 66 to transport the mold. The outer surface of the conveying wheel 65 is movably connected to the conveyor belt 66. The flip assembly 6 also includes a blocking rod 67, a servo motor 68 and a flip drive shaft 69, and the blocking rod 67 is fixedly mounted on the inner surface of the mounting plate 61, and the servo motor 68 is installed on the outside of the mounting plate 61, and the output shaft of the servo motor 68 is connected to the end of the connecting shaft 62 through a coupling. At the same time, the flip drive shaft 69 is fixedly mounted on the outside of the mounting plate 61.

[0024] like Figure 1 、 Figure 2 and Figure 4As shown, the protective cover 7 is fixedly installed on the top of the supporting plate 1, and the appearance detection mechanism 8 is symmetrically installed on the inner surface of the top of the protective cover 7. The appearance detection mechanism 8 includes a fixing plate 81, a high-definition camera mechanism 82, a fill light 83 and a connecting column 84. The high-definition camera mechanism 82 is fixedly installed on the bottom of the fixing plate 81, and the fill light 83 is symmetrically installed on the bottom of the fixing plate 81. The connecting column 84 is symmetrically installed on the top of the fixing plate 81. The bottom of the connecting column 84 is fixedly connected to the top of the fixing plate 81, and the top of the connecting column 84 is fixedly connected to the inner surface of the top of the protective cover 7. The fixing plate 81 forms a fixed structure with the protective cover 7 through the connecting column 84. By setting the fixing plate 81 and the protective cover 7 into a fixed structure, the high-definition camera mechanism 82 and the fill light 83 will not loosen when the fixing plate 81 is performing appearance inspection, and a display 9 is embedded in the outer surface of the supporting plate 1.

[0025] In summary, the DOME sheet appearance inspection automation equipment first Figures 1 to 4 , the staff turns on the fixed conveying assembly 4, the high-definition camera mechanism 82, and the fill light 83 through the controller, the staff installs the DOME sheet to be inspected into the mold, and then the staff places the mold on the inner side of the end of the fixed conveying assembly 4. When the fixed conveying assembly 4 starts to run, it drives the mold to move forward. When it moves into the interior of the protective cover 7, the high-definition camera mechanism 82 automatically performs appearance inspection on one side of the DOME sheet on the mold. Then the inspected mold is moved to the inner side of the mounting plate 61, and then the staff turns on the drive motor 5 through the controller. When the drive motor 5 starts to run, it drives the flip drive shaft 69 to rotate, so that the mounting plate 61 drives the mold to flip 180 degrees along the inner side of the carrier plate 1. Turn, at this time, the blocking rod 67 is used to prevent the mold from falling during flipping. When the mold is flipped, the staff turns on the servo motor 68 through the controller. When the servo motor 68 starts to run, the connecting shaft 62 and the sprocket 63 cooperate with each other to make the conveyor wheel 65 drive the conveyor belt 66 to rotate, so that the conveyor belt 66 drives the mold to move toward another set of fixed conveying components 4. When the mold moves into the inner side of another set of fixed conveying components 4, the driving motor 5 starts to run to drive the flipping component 6 to flip back to its original position, and the mold continues to move forward through the conveyance of the fixed conveying component 4. At this time, the appearance inspection mechanism 8 above automatically performs appearance inspection on the back of the DOME sheet to complete the overall inspection of the DOME sheet.

[0026] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. An automated device for detecting the appearance of a DOME sheet, comprising a carrier plate (1) and a protective cover (7), characterized in that: The bottom of the carrier plate (1) is fixedly mounted with a support assembly (2), and the inner surface of the carrier plate (1) is fixedly connected with a fixed column (3), and the other end of the fixed column (3) is fixedly mounted with a fixed conveying assembly (4), and the outer side of the carrier plate (1) is mounted with a driving motor (5), and the output shaft of the driving motor (5) is mounted with a flip assembly (6) through a coupling, the protective cover (7) is fixedly mounted on the top of the carrier plate (1), and the inner surface of the top of the protective cover (7) is symmetrically mounted with an appearance detection mechanism (8), and the outer surface of the carrier plate (1) is embedded with a display (9).

2. The automatic device for detecting the appearance of a DOME sheet according to claim 1, characterized in that: The support assembly (2) comprises a support plate (21), a connecting reinforcement plate (22) and a support base (23), wherein the connecting reinforcement plate (22) is symmetrically mounted on the inner surface of the support plate (21) in the front and rear directions, and the support base (23) is fixedly mounted at an equal distance on the bottom of the support plate (21), and the top of the support plate (21) is fixedly connected to the bottom of the carrier plate (1).

3. The automatic device for detecting the appearance of a DOME sheet according to claim 2, characterized in that: The inner side of the support plate (21) is fixedly connected to the end of the connecting reinforcement plate (22), and the support plate (21) and the connecting reinforcement plate (22) form a fixed structure.

4. The automatic device for detecting the appearance of a DOME sheet according to claim 1, characterized in that: The flip assembly (6) includes a mounting plate (61), a connecting shaft (62), a sprocket (63), a chain (64), a conveying wheel (65) and a conveyor belt (66), and the interior of the mounting plate (61) is rotatably connected to the connecting shaft (62), and the sprocket (63) is fixedly mounted on the outer surface of the end of the connecting shaft (62), and the outer surface of the sprocket (63) is meshedly connected to the chain (64), and the other end of the connecting shaft (62) is fixedly mounted with the conveying wheel (65), and the outer surface of the conveying wheel (65) is movably connected to the conveyor belt (66).

5. The automatic device for detecting the appearance of a DOME sheet according to claim 4, characterized in that: The end of the conveying wheel (65) is fixedly connected to the end of the connecting shaft (62), and the other end of the connecting shaft (62) is rotatably connected to the inside of the mounting plate (61), and the conveying wheel (65) forms a rotating structure with the mounting plate (61) through the connecting shaft (62).

6. The automated device for detecting the appearance of a DOME sheet according to claim 4, characterized in that: The flip assembly (6) further includes a blocking rod (67), a servo motor (68) and a flip drive shaft (69), wherein the blocking rod (67) is fixedly mounted on the inner surface of the mounting plate (61), and the servo motor (68) is mounted on the outer side of the mounting plate (61), and the output shaft of the servo motor (68) is connected to the end of the connecting shaft (62) through a coupling, and the flip drive shaft (69) is fixedly mounted on the outer side of the mounting plate (61).

7. The automated device for detecting the appearance of a DOME sheet according to claim 1, characterized in that: The appearance detection mechanism (8) includes a fixing plate (81), a high-definition camera mechanism (82), a fill light (83) and a connecting column (84), wherein the high-definition camera mechanism (82) is fixedly mounted on the bottom of the fixing plate (81), the fill light (83) is symmetrically mounted on the bottom of the fixing plate (81), and the connecting column (84) is symmetrically mounted on the top of the fixing plate (81).

8. The automatic device for detecting the appearance of a DOME sheet according to claim 7, characterized in that: The bottom of the connecting column (84) is fixedly connected to the top of the fixing plate (81), and the top of the connecting column (84) is fixedly connected to the top inner surface of the protective cover (7), and the fixing plate (81) and the protective cover (7) form a fixed structure through the connecting column (84).