Distributing machine
The chain plate telescopic mud distribution method and the synchronous movement of the upper and lower filter cloth rolls driven by the transmission equipment solve the problem of uniform distribution of sludge before dehydration, realize the uniform stacking of sludge, improve the efficiency and automation of sludge treatment, and reduce labor costs.
Patent Information
- Application Number
- CN202422754728.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing sludge treatment equipment has difficulty in achieving uniform distribution of sludge before dehydration, resulting in uneven pressure during subsequent pressing, affecting the dehydration effect, and has a low degree of automation, increasing labor costs.
The chain plate telescopic mud distribution method is adopted, and the mud is unloaded to the lower filter cloth roll through the distributor. The sludge thickness is leveled by the discharging scraper, and the upper and lower filter cloth rolls are driven to move synchronously by the transmission equipment. Combined with the correction device, it ensures that the filter cloth does not shift and realizes uniform stacking of the sludge.
The sludge can be evenly stacked before pressing, which improves the efficiency and effect of the pressing process, reduces the frequency of manual intervention, and reduces labor costs.
Smart Images

Figure CN223386018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to a material distributing machine. Background Art
[0002] In modern sludge treatment, sludge dewatering is a crucial step in improving sludge treatment efficiency. Traditional sludge dewatering equipment relies on processes such as filter cloths and filter pressing to reduce the sludge's moisture content through physical compression. However, how to evenly stack the sludge before dewatering to achieve more uniform pressure distribution during the subsequent pressing process has always been a key focus in the optimization design of sludge treatment equipment. Traditional stacking methods, which are mostly manual or mechanically assisted, often fail to ensure uniformity between each layer of sludge. This not only affects the efficiency of subsequent pressing but can also lead to uneven moisture content in the final sludge.
[0003] However, in the prior art, existing sludge distribution equipment still has certain deficiencies in terms of uniformity and automation before sludge dehydration. First, the distribution method of traditional equipment mostly relies on fixed-position spreading or simple scraper adjustment, which makes it difficult to achieve uniform sludge distribution. Especially during the continuous operation of the equipment, it is difficult to maintain a consistent thickness of each layer of sludge, resulting in uneven pressure during subsequent squeezing, affecting the dehydration effect. Secondly, during the operation of traditional equipment, the filter cloth is prone to shifting, resulting in loose sludge wrapping, affecting the overall stacking effect. At the same time, the degree of automation of the equipment is limited, and frequent manual intervention not only reduces efficiency but also increases labor costs. Due to the existence of these problems, the efficiency and cost control of the sludge treatment process still need to be improved. Therefore, we provide a distribution machine. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and provide a material distributing machine.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a cloth distributing machine, comprising: a frame, a lower filter cloth roll is arranged in the frame, a support plate is arranged on the bottom side of the lower filter cloth roll, a discharging scraper is arranged on one side of the top of the lower filter cloth roll, a lower filter cloth redirecting roller is arranged on the top of the discharging scraper, a lower filter cloth bracket is arranged on one side of the lower filter cloth redirecting roller, a 3.3M chain plate machine is arranged on the frame, a hopper distributor is arranged at one end of the 3.3M chain plate machine, and a first lower filter cloth pressing device and a second lower filter cloth pressing device are respectively arranged at both ends of the hopper distributor. Filter cloth pressing device, the 3.3M chain conveyor is provided with a brush shaft at one end away from the hopper feeder, the brush shaft is provided with a first upper filter cloth redirecting roller, the first upper filter cloth redirecting roller is connected to the second upper filter cloth redirecting roller, the second upper filter cloth redirecting roller is connected to the upper filter cloth roll, and filter cloth drum assemblies are provided at both ends of the upper filter cloth roll, and the first upper filter cloth pressing device and the second upper filter cloth pressing device are respectively provided at one end of the two filter cloth drum assemblies away from the upper filter cloth roll, the frame is provided with a flattening device at one end of the brush shaft, and a transmission device is provided in the frame.
[0006] As a preferred embodiment, both ends of the lower filter cloth roll are respectively limited in the frame for rotation, the outer surface of the 3.3M chain conveyor is limited in the frame for transportation, and the transmission equipment is docked on the 3.3M chain conveyor.
[0007] As a preferred embodiment, the outer surface of the support plate is nested in the frame, the two ends of the discharging scraper are respectively fixedly connected to the frame, and the two ends of the lower filter cloth redirecting roller are respectively docked on the frame for rolling.
[0008] As a preferred embodiment, the hopper feeder is docked on the 3.3M chain conveyor, one end of the first lower filter cloth pressing device and the second lower filter cloth pressing device are both docked on the hopper feeder, and both ends of the brush shaft are docked on the frame.
[0009] As a preferred embodiment, both ends of the first upper filter cloth redirecting roller and the second upper filter cloth redirecting roller are docked on the frame for operation, and both ends of the upper filter cloth roll are respectively docked between the two filter cloth drum assemblies.
[0010] As a preferred embodiment, the two filter cloth drums are assembled with the sides away from the upper filter cloth roll docked on the first upper filter cloth pressing device and the second upper filter cloth pressing device respectively, and the flattening device is installed on the frame.
[0011] Compared with the prior art, the advantages and positive effects of the present invention are:
[0012] The utility model adopts a chain plate telescopic mud distribution method, which unloads the mud onto the lower filter cloth roll through the distributor, and flattens the fallen sludge to a certain thickness through the discharging scraper. The lower filter cloth roll after continuous mud distribution follows the 3.3M chain plate machine driven by the transmission equipment to move forward, and the upper filter cloth roll moves forward synchronously with the redirection combined pressure roller driven by the transmission equipment. After the correction device prevents the filter cloth from shifting, the upper and lower filter cloth rolls wrap the sludge therein, and after the 3.3M chain plate machine moves forward to transport the pre-set working track distance, it goes back to start stacking the next layer of sludge, so that each layer of sludge is neatly stacked in the pressing frame, thereby achieving the effect of uniform stacking before squeezing the sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The present invention provides a structural schematic diagram of a material placing machine.
[0014] Figure 2 The utility model is provided with a side view schematic diagram of a material placing machine.
[0015] Figure 3 The utility model provides a rear structural schematic diagram of a material placing machine.
[0016] Figure 4 The utility model provides a top view of the structural diagram of a material placing machine.
[0017] Legend:
[0018] 1. Frame; 2. Upper filter cloth roll; 3. Lower filter cloth roll; 4. 3.3M chain conveyor; 5. First upper filter cloth redirecting roller; 6. Second upper filter cloth redirecting roller; 7. Brush shaft; 8. Flattening device; 9. Filter cloth drum assembly; 10. Lower filter cloth redirecting roller; 11. Hopper feeder; 12. Discharge scraper; 13. First lower filter cloth pressing device; 14. Second lower filter cloth pressing device; 15. First upper filter cloth pressing device; 16. Second upper filter cloth pressing device; 17. Transmission equipment; 18. Support plate; 19. Lower filter cloth bracket. DETAILED DESCRIPTION
[0019] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.
[0020] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0021] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] In this utility model, unless otherwise expressly specified or limited, terms such as "installed," "connected," "connect," and "fixed" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integration; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or an interaction between two components. However, the phrase "direct connection" indicates that the two connected entities are not connected through an intermediate structure, but are connected to form a whole through a connecting structure. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0023] In the present invention, unless otherwise expressly specified and limited, a first feature "above" or "below" a second feature may be such that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0024] Example 1
[0025] like Figure 1-4As shown, the utility model provides a technical solution: a cloth distributing machine, comprising: a frame 1, a lower filter cloth roll 3 is provided in the frame 1, a support plate 18 is provided on the bottom side of the lower filter cloth roll 3, a discharging scraper 12 is provided on one side of the top of the lower filter cloth roll 3, a lower filter cloth redirecting roller 10 is provided on the top of the discharging scraper 12, a lower filter cloth bracket 19 is provided on one side of the lower filter cloth redirecting roller 10, a 3.3M chain plate machine 4 is provided on the frame 1, a hopper distributor 11 is provided at one end of the 3.3M chain plate machine 4, and a first lower filter cloth pressing device 13 and a second lower filter cloth pressing device are respectively provided at both ends of the hopper distributor 11. Device 14, a brush shaft 7 is provided at one end of the 3.3M chain conveyor 4 away from the hopper distributor 11, a first upper filter cloth redirecting roller 5 is provided on the brush shaft 7, the first upper filter cloth redirecting roller 5 is connected to the second upper filter cloth redirecting roller 6, the second upper filter cloth redirecting roller 6 is connected to the upper filter cloth roll 2, both ends of the upper filter cloth roll 2 are provided with a filter cloth drum assembly 9, the two filter cloth drum assemblies 9 are respectively provided with a first upper filter cloth pressing device 15 and a second upper filter cloth pressing device 16 at one end of the frame 1 located at the brush shaft 7, and a transmission device 17 is provided in the frame 1;
[0026] The two ends of the lower filter cloth roll 3 are respectively limited in the frame 1 for rotation, the outer surface of the 3.3M chain plate machine 4 is limited in the frame 1 for transportation, the transmission equipment 17 is docked on the 3.3M chain plate machine 4, the outer surface of the support plate 18 is nested in the frame 1, the two ends of the discharging scraper 12 are respectively fixedly connected to the frame 1, the two ends of the lower filter cloth redirecting roller 10 are respectively docked on the frame 1 for rolling, the hopper feeder 11 is docked on the 3.3M chain plate machine 4, the first lower filter cloth pressing device 13 and the second lower One end of the filter cloth pressing device 14 is docked on the hopper feeder 11, both ends of the brush shaft 7 are docked on the frame 1, both ends of the first upper filter cloth redirecting roller 5 and the second upper filter cloth redirecting roller 6 are docked on the frame 1 to work, both ends of the upper filter cloth roll 2 are respectively docked between the two filter cloth drum assemblies 9, and the two filter cloth drum assemblies 9 are docked on the first upper filter cloth pressing device 15 and the second upper filter cloth pressing device 16 on the side away from the upper filter cloth roll 2, and the flattening device 8 is installed on the frame 1.
[0027] In this embodiment, the cloth distributing machine adopts a chain plate telescopic mud distributing method. When the cloth distributing machine feeds, the mud is unloaded onto the lower filter cloth roll 3 through the distributor, and the fallen sludge is flattened to a certain thickness by the discharging scraper 12. The lower filter cloth roll 3 after continuous mud distribution follows the 3.3M chain plate machine 4 driven by the transmission device 17 to move forward, and the upper filter cloth roll 2 moves forward synchronously with the redirecting combined pressure roller driven by the transmission device 17. After the correction device prevents the filter cloth from shifting, the upper and lower filter cloth rolls wrap the sludge therein, and after the 3.3M chain plate machine 4 moves forward to transport the pre-set working trajectory distance, it goes back to start stacking the next layer of sludge, so that each layer of sludge is stacked regularly in the pressing frame, thereby achieving the effect of uniform stacking before squeezing the sludge.
[0028] Working principle:
[0029] like Figure 1-4 As shown, this fabric distributing machine uses a retractable chain mechanism to achieve uniform sludge distribution. When the distributing machine begins feeding, the sludge is evenly unloaded onto the lower filter cloth roll 3. The discharge scraper 12 then flattens and compresses the falling sludge to the desired thickness. During this process, the lower filter cloth roll 3, driven by the transmission device 17, moves forward via the connected 3.3-meter-long chain conveyor 4. Simultaneously, the upper filter cloth roll 2 also advances synchronously, driven by the redirecting combined pressure rollers driven by the transmission device 17. To ensure that the filter cloth does not shift during operation, a correction device is incorporated into the system, ensuring that the upper and lower filter cloth rolls precisely enclose the sludge.
[0030] As the 3.3-meter chain conveyor 4 moves forward along a pre-set working path, the system automatically reverses and begins a new sludge laying cycle when the set distance is reached. This way, the new sludge layer is neatly superimposed on the previous sludge layer, achieving a multi-layered sludge stack. Ultimately, this method ensures that the sludge is evenly and neatly stacked in the press frame before being squeezed, thereby improving the efficiency and effectiveness of the squeezing process.
[0031] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0032] The present invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A material placing machine, characterized in that: include: A frame (1) is provided in the frame (1), a lower filter cloth roll (3) is provided in the frame (1), a support plate (18) is provided on the bottom side of the lower filter cloth roll (3), a discharge scraper (12) is provided on one side of the top of the lower filter cloth roll (3), a lower filter cloth redirecting roller (10) is provided on the top of the discharge scraper (12), a lower filter cloth bracket (19) is provided on one side of the lower filter cloth redirecting roller (10), a 3.3M chain plate machine (4) is provided on the frame (1), a hopper feeder (11) is provided at one end of the 3.3M chain plate machine (4), a first lower filter cloth pressing device (13) and a second lower filter cloth pressing device (14) are provided at both ends of the hopper feeder (11), the 3.3M chain plate machine ( 4) A brush shaft (7) is provided at one end away from the hopper distributor (11), a first upper filter cloth redirecting roller (5) is provided on the brush shaft (7), the first upper filter cloth redirecting roller (5) is connected to a second upper filter cloth redirecting roller (6), the second upper filter cloth redirecting roller (6) is connected to an upper filter cloth roll (2), filter cloth drum assemblies (9) are provided at both ends of the upper filter cloth roll (2), a first upper filter cloth pressing device (15) and a second upper filter cloth pressing device (16) are respectively provided at one end of the two filter cloth drum assemblies (9) away from the upper filter cloth roll (2), a flattening device (8) is provided at one end of the frame (1) located at the brush shaft (7), and a transmission device (17) is provided in the frame (1).
2. A material placing machine according to claim 1, characterized in that: The two ends of the lower filter cloth roll (3) are respectively limited in the frame (1) for rotation, the outer surface of the 3.3M chain plate machine (4) is limited in the frame (1) for transportation, and the transmission device (17) is docked on the 3.3M chain plate machine (4).
3. The material placing machine according to claim 1, characterized in that: The outer surface of the support plate (18) is nested in the frame (1), the two ends of the discharging scraper (12) are respectively fixedly connected to the frame (1), and the two ends of the lower filter cloth redirecting roller (10) are respectively docked on the frame (1) for rolling.
4. The material placing machine according to claim 1, characterized in that: The hopper distributor (11) is docked on the 3.3M chain conveyor (4), one end of the first lower filter cloth pressing device (13) and the second lower filter cloth pressing device (14) are both docked on the hopper distributor (11), and both ends of the brush shaft (7) are both docked on the frame (1).
5. The material placing machine according to claim 1, characterized in that: Both ends of the first upper filter cloth redirecting roller (5) and the second upper filter cloth redirecting roller (6) are docked on the frame (1) for operation, and both ends of the upper filter cloth roll (2) are docked between the two filter cloth drum assemblies (9).
6. The material placing machine according to claim 1, characterized in that: The two filter cloth drum assemblies (9) are respectively docked on a first upper filter cloth pressing device (15) and a second upper filter cloth pressing device (16) at a side away from the upper filter cloth roll (2), and the flattening device (8) is installed on the frame (1).