Anhydrous lanolin peroxide value reducing device
By designing an anhydrous lanolin peroxide value reduction device and utilizing a water bath heating and spray stirring mechanism to fully contact the antioxidant with the lanolin, the problem of discontinuous steps in the prior art is solved and the processing efficiency is improved.
Patent Information
- Application Number
- CN202421875213.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the prior art, when adding antioxidants to anhydrous lanolin, it is necessary to first heat and mix it in deionized water, resulting in discontinuous steps for reducing the peroxide value, thus affecting processing efficiency.
A device for reducing the peroxide value of anhydrous lanolin was designed, which included an outer cylinder, an inner cylinder, a heater, a spray stirring mechanism, a stirring drive mechanism, and a liquid supply mechanism. The inner cylinder was preheated by water bath heating, and the spray stirring mechanism and stirring drive mechanism were used to ensure full contact between the antioxidant solution and the lanolin, thus achieving a continuous peroxide value reduction process.
It improves the processing efficiency of reducing the peroxide value of lanolin, ensures uniform contact between antioxidants and lanolin, and enhances the consistency and efficiency of processing.
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Figure CN223386110U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of anhydrous lanolin processing devices, in particular to a device for reducing the peroxide value of anhydrous lanolin. Background Art
[0002] Lanolin is a secreted oil attached to wool. It is a light yellow or brownish yellow ointment, sticky and greasy, with a weak and specific odor. It is easily soluble in chloroform or ether, soluble in hot ethanol, and very slightly soluble in ethanol. Its main components are esters of sterols, fatty alcohols and triterpenoid alcohols with approximately equal amounts of fatty acids, and a small amount of free fatty acids and hydrocarbons. There are two types of refined lanolin, namely anhydrous lanolin and hydrated lanolin. Anhydrous lanolin is a light yellow or brownish yellow ointment, sticky and greasy.
[0003] Peroxide value is an important indicator to measure the quality of lanolin. It indicates the content of peroxides in lanolin and reflects the degree of oxidation of lanolin. Generally speaking, a lower peroxide value means a lower degree of oxidation of lanolin and better product quality and stability.
[0004] Currently, when adding antioxidants to anhydrous lanolin, the anhydrous lanolin must first be heated and mixed in deionized water before the antioxidant is added. This reduces the peroxide value of the anhydrous lanolin and causes discontinuous steps, which affects processing efficiency. Utility Model Content
[0005] The purpose of the utility model is to solve the above-mentioned problems and to provide a device for reducing the peroxide value of anhydrous lanolin.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for reducing the peroxide value of anhydrous lanolin, which includes an outer cylinder, an inner cylinder, a sealing cover, a heater, a spray stirring mechanism, a stirring drive mechanism and a liquid supply mechanism, the inner cylinder is inserted into the outer cylinder so that a water bath heating chamber is formed between the inner cylinder and the outer cylinder, the heater is installed in the outer cylinder, and the heater is located in the water bath heating chamber, the sealing cover is clamped on the outer cylinder, and the sealing cover blocks the inner cylinder to form a sealed cavity inside it, the spray stirring mechanism is arranged in the inner cylinder, and the spray stirring mechanism is hinged on the sealing cover, the stirring drive mechanism is arranged on the sealing cover, and the stirring drive mechanism is connected to and drives the spray stirring mechanism, the liquid supply mechanism is arranged on the sealing cover, and the liquid supply mechanism is connected to the spray stirring mechanism.
[0007] As a further description of the above technical solution:
[0008] The spray stirring mechanism includes a structural tube and a plurality of arc tubes. The structural tube is installed on the cover through a bearing seat. The end of the structural tube located in the inner cylinder is blocked. The plurality of arc tubes are arranged in the inner cylinder, and the plurality of arc tubes are arranged in a circular array along the axis of the structural tube. Both ends of the arc tube are fixedly connected to the structural tube, and both ends of the arc tube are communicated with the interior of the structural tube. A plurality of spray holes are opened on the tube wall of the arc tube.
[0009] As a further description of the above technical solution:
[0010] The stirring drive mechanism includes a driving motor, a driving gear and a driven gear. The driving motor is fixedly connected to the top of the cover, the driving gear is fixedly connected to the output end of the driving motor, and the driven gear is fixedly connected to the structural tube. The driving gear is meshed with the driven gear.
[0011] As a further description of the above technical solution:
[0012] The liquid supply mechanism includes a piston cylinder, a telescope, a piston body and a liquid supply pipe. The piston cylinder is fixedly connected to the top of the cover, the piston body is slidably connected in the piston cylinder, the telescope is fixedly installed in the piston cylinder, and the telescope is connected to and drives the piston body. The liquid supply pipe is fixedly installed on the piston cylinder, and the two ends of the liquid supply pipe are respectively connected to the interior of the piston cylinder and the structural pipe.
[0013] As a further description of the above technical solution:
[0014] The end of the structural pipe located outside the inner cylinder is provided with a flange, and the end of the liquid supply pipe butting against the structural pipe is also provided with a flange, and the two flanges are connected by a connector.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0016] 1. In the utility model, the liquid in the water bath heating chamber is heated by a heater to preheat the inner cylinder and the lanolin inside the inner cylinder, the stirring drive mechanism drives the spray stirring mechanism to rotate to stir the lanolin, and at the same time the liquid supply mechanism delivers the antioxidant solution to the spray stirring mechanism, the antioxidant solution is sprayed to various parts of the inner cylinder and fully contacts with the lanolin, thereby completing the peroxide value reduction process of the lanolin. The whole process has strong coherence, the structural design is ingenious and reasonable, and the processing efficiency of reducing the peroxide value of the lanolin is improved.
[0017] 2. In the present invention, the arc tube follows the rotation of the structural tube to stir the lanolin in the inner cylinder, and the antioxidant solution flows from the structural tube into the multiple arc tubes, and is then sprayed from the multiple spray holes to various positions of the lanolin in the inner cylinder, thereby allowing the antioxidant solution to quickly, evenly and fully contact the lanolin, thereby improving the processing efficiency of reducing the peroxide value of the lanolin.
[0018] 3. In the present invention, the piston body is driven to slide in the piston cylinder by the telescopic device, and the piston body squeezes the antioxidant solution in the piston cylinder from the liquid supply pipe into the structural pipe, and incidentally applies pressure to the antioxidant solution in the structural pipe, thereby ensuring that the antioxidant solution can be sprayed out from the spray hole with sufficient pressure. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of a device for reducing the peroxide value of anhydrous lanolin.
[0020] Figure 2 This is an exploded view of a device for reducing the peroxide value of anhydrous lanolin.
[0021] Figure 3 The figure is a cross-sectional view of a device for reducing the peroxide value of anhydrous lanolin.
[0022] Figure 4 for Figure 3 A partial enlarged view of part A.
[0023] Legend:
[0024] 1. Outer cylinder; 2. Inner cylinder; 3. Sealing cover; 4. Heater; 5. Spray stirring mechanism; 51. Structural tube; 52. Arc tube; 6. Stirring drive mechanism; 61. Driving motor; 62. Driving gear; 63. Driven gear; 7. Liquid supply mechanism; 71. Piston cylinder; 72. Telescopic device; 73. Piston body; 74. Liquid supply pipe; 8. Water bath heating chamber; 9. Bearing seat; 10. Spray hole; 11. Flange; 12. Connector. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1-4The utility model provides a technical solution: a device for reducing the peroxide value of anhydrous lanolin, comprising an outer cylinder 1, an inner cylinder 2, a sealing cover 3, a heater 4, a spraying and stirring mechanism 5, a stirring drive mechanism 6 and a liquid supply mechanism 7. The inner cylinder 2 is inserted into the outer cylinder 1 to form a water bath heating chamber 8 between the inner cylinder 2 and the outer cylinder 1. The heater 4 is installed in the outer cylinder 1, and the heater 4 is located in the water bath heating chamber 8. The sealing cover 3 is clamped on the outer cylinder 1, and the sealing cover 3 blocks the inner cylinder 2 to form a sealed cavity inside it. The spraying and stirring mechanism 5 is arranged in the inner cylinder 2, and the spraying and stirring mechanism 5 is hinged on the sealing cover 3. The stirring drive mechanism 6 is arranged on the sealing cover 3, and the stirring drive mechanism 6 is connected to and drives the spraying and stirring mechanism 5. The liquid supply mechanism 7 is arranged on the sealing cover 3, and the liquid supply mechanism 7 is connected to the spraying and stirring mechanism 5.
[0027] The spray stirring mechanism 5 includes a structural tube 51 and a plurality of arc tubes 52. The structural tube 51 is mounted on the sealing cover 3 through a bearing seat 9. The end of the structural tube 51 located in the inner cylinder 2 is blocked. The plurality of arc tubes 52 are arranged in the inner cylinder 2 and are arranged in a circular array along the axis of the structural tube 51. Both ends of the arc tubes 52 are fixedly connected to the structural tube 51, and both ends of the arc tubes 52 are communicated with the interior of the structural tube 51. A plurality of spray holes 10 are opened on the tube wall of the arc tube 52. When the arc tube 52 rotates with the structural tube 51, the lanolin in the inner cylinder 2 is stirred. The antioxidant solution flows from the structural tube 51 into the plurality of arc tubes 52 and is then sprayed from the plurality of spray holes 10 to various positions of the lanolin in the inner cylinder 2, so that the antioxidant solution is quickly, evenly and fully in contact with the lanolin, thereby improving the processing efficiency of reducing the peroxide value of the lanolin.
[0028] The stirring drive mechanism 6 includes a driving motor 61, a driving gear 62 and a driven gear 63. The driving motor 61 is fixedly connected to the top of the cover 3, the driving gear 62 is fixedly connected to the output end of the driving motor 61, and the driven gear 63 is fixedly connected to the structural tube 51. The driving gear 62 is meshed with the driven gear 63. The rotation of the driving motor 61 drives the driving gear 62 to rotate, and the rotation of the driving gear 62 drives the driven gear 63 to rotate, thereby driving the structural tube 51 to rotate.
[0029] The liquid supply mechanism 7 includes a piston cylinder 71, a telescoping device 72, a piston body 73 and a liquid supply pipe 74. The piston cylinder 71 is fixedly connected to the top of the sealing cover 3, and the piston body 73 is slidably connected to the piston cylinder 71. The telescoping device 72 is fixedly installed in the piston cylinder 71, and the telescoping device 72 is connected to and drives the piston body 73. The liquid supply pipe 74 is fixedly installed on the piston cylinder 71, and the two ends of the liquid supply pipe 74 are respectively connected to the interior of the piston cylinder 71 and the structural tube 51. The telescoping device 72 telescopes and drives the piston body 73 to slide in the piston cylinder 71. The piston body 73 squeezes the antioxidant solution in the piston cylinder 71 into the structural tube 51 from the liquid supply pipe 74, and incidentally applies pressure to the antioxidant solution in the structural tube 51, thereby ensuring that the antioxidant solution can have sufficient pressure to be sprayed out from the spray hole 10;
[0030] The end of the structural pipe 51 located outside the inner cylinder 2 is provided with a flange 11 , and the end of the liquid supply pipe 74 docking with the structural pipe 51 is also provided with a flange 11 , and the two flanges 11 are connected by a connector 12 .
[0031] Working principle: First, the heater 4 heats the liquid in the water bath heating chamber 8 to preheat the inner cylinder 2 and the lanolin inside it. Secondly, the driving motor 61 rotates to drive the driving gear 62 to rotate, and the driving gear 62 rotates to drive the driven gear 63 to rotate, thereby driving the structural tube 51 to rotate. Next, the telescopic device 72 telescopes and drives the piston body 73 to slide in the piston cylinder 71. The piston body 73 squeezes the antioxidant solution in the piston cylinder 71 from the liquid supply pipe 74 into the structural tube 51, and incidentally applies pressure to the antioxidant solution in the structural tube 51, thereby ensuring that the antioxidant solution has sufficient pressure to be sprayed out from the spray hole 10. Finally, the arc tube 52 follows the rotation of the structural tube 51 while stirring the lanolin in the inner cylinder 2. The antioxidant solution flows from the structural tube 51 into the multiple arc tubes 52, and is then sprayed from the multiple spray holes 10 to various positions of the lanolin in the inner cylinder 2, thereby allowing the antioxidant solution to quickly, evenly and fully contact with the lanolin, thereby improving the processing efficiency of reducing the peroxide value of the lanolin.
[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for reducing the peroxide value of anhydrous lanolin, characterized in that: The invention comprises an outer cylinder (1), an inner cylinder (2), a sealing cover (3), a heater (4), a spray stirring mechanism (5), a stirring drive mechanism (6) and a liquid supply mechanism (7); the inner cylinder (2) is inserted into the inner part of the outer cylinder (1), so that a water bath heating chamber (8) is formed between the inner cylinder (2) and the outer cylinder (1); the heater (4) is installed in the outer cylinder (1), and the heater (4) is located in the water bath heating chamber (8); the sealing cover (3) is clamped on the outer cylinder (1) , and the sealing cover (3) blocks the inner cylinder (2) to form a sealed cavity therein, the spray stirring mechanism (5) is arranged in the inner cylinder (2), and the spray stirring mechanism (5) is hinged on the sealing cover (3), the stirring drive mechanism (6) is arranged on the sealing cover (3), and the stirring drive mechanism (6) is connected to and drives the spray stirring mechanism (5), and the liquid supply mechanism (7) is arranged on the sealing cover (3), and the liquid supply mechanism (7) is connected to the spray stirring mechanism (5); The spray stirring mechanism (5) comprises a structural tube (51) and a plurality of arc tubes (52). The structural tube (51) is mounted on the cover (3) via a bearing seat (9). The end of the structural tube (51) located in the inner cylinder (2) is blocked. The plurality of arc tubes (52) are arranged in the inner cylinder (2) and are arranged in a circular array along the axis of the structural tube (51). Both ends of the arc tube (52) are fixedly connected to the structural tube (51), and both ends of the arc tube (52) are communicated with the interior of the structural tube (51). A plurality of spray holes (10) are provided on the tube wall of the arc tube (52).
2. The device for reducing the peroxide value of anhydrous lanolin according to claim 1, characterized in that: The stirring drive mechanism (6) comprises a driving motor (61), a driving gear (62) and a driven gear (63); the driving motor (61) is fixedly connected to the top of the cover (3); the driving gear (62) is fixedly connected to the output end of the driving motor (61); the driven gear (63) is fixedly connected to the structural tube (51); and the driving gear (62) is meshed with the driven gear (63).
3. The device for reducing the peroxide value of anhydrous lanolin according to claim 2, characterized in that: The liquid supply mechanism (7) comprises a piston cylinder (71), a telescopic device (72), a piston body (73) and a liquid supply pipe (74); the piston cylinder (71) is fixedly connected to the top of the sealing cover (3); the piston body (73) is slidably connected in the piston cylinder (71); the telescopic device (72) is fixedly installed in the piston cylinder (71), and the telescopic device (72) is connected to and drives the piston body (73); the liquid supply pipe (74) is fixedly installed on the piston cylinder (71), and the two ends of the liquid supply pipe (74) are respectively connected to the interior of the piston cylinder (71) and the structural pipe (51).
4. The device for reducing the peroxide value of anhydrous lanolin according to claim 3, characterized in that: The end of the structural pipe (51) located outside the inner cylinder (2) is provided with a flange (11), and the end of the liquid supply pipe (74) connected to the structural pipe (51) is also provided with a flange (11), and the two flanges (11) are connected by a connector (12).