Feed fermentation device for feed production
By introducing an anti-blocking mechanism and a transmission system into the feed fermentation device, the blockage problem of the feed outlet is solved, automatic unblocking and equal proportioning are achieved, the intelligence and automation level of the device are improved, and the scope of application is expanded.
Patent Information
- Application Number
- CN202422597997.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The feed outlet of existing feed fermentation devices is easily clogged and requires manual cleaning, which affects the automation effect and reduces the life of the device, limiting its market competitiveness and application scope.
An anti-blocking mechanism is designed, including a rack, a moving box, a synchronous motor and a cleaning plate. The discharge port is automatically unblocked by motor drive; and equal-ratio discharge is achieved through a speed-regulating motor and a transmission rod system.
It realizes automatic dredging of the discharge port, reduces the burden of manual cleaning, improves the intelligence and automation effect of the device, and expands the scope of use.
Smart Images

Figure CN223386123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feed fermentation, in particular to a feed fermentation device for feed production. Background Art
[0002] Feed fermentation is the process of converting crude protein, crude fiber, macromolecules and other substances in feed raw materials into small molecule peptides, carbohydrates and other functional substances with the help of microbial fermentation. Fermented feed can significantly improve the digestibility and become one of the main ways to improve the subsequent digestion of feed by livestock. In feed production operations, special fermentation equipment is required to ferment the feed, and the temperature during the fermentation process is accurately controlled to ensure that microorganisms can ferment efficiently, thereby stably converting feed raw materials into high-quality fermented feed.
[0003] Fermentation devices are required in feed production operations. Among them, the "biological feed fermentation device" disclosed in the application number "CN208724880U" has solved the various disadvantages of traditional fermentation equipment, such as lack of good metering mechanism, lack of effective detection function, and low protection.
[0004] However, there are still many defects in the actual use of fermentation devices with similar structures: specifically, it is not convenient to automatically clear the discharge port of the device, which makes the discharge port of the device easily blocked after long-term use. When blockage occurs, the operator needs to use external auxiliary equipment to clean the discharge port of the device, which not only increases the workload of the operator, but also reduces the automation effect of using the device. In addition, frequent cleaning with the help of external auxiliary equipment may also cause a certain degree of damage to the device, affecting the service life and stability of the device, reducing the efficiency of the device in actual application, making it inconvenient to promote the use of the device, and greatly limiting the competitiveness and application scope of the device in the market. Therefore, it is necessary to improve the discharge of the device to realize the automatic clearing function and enhance its promotion value in the market. Therefore, it is necessary to design a feed fermentation device for feed production. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a feed fermentation device for feed production to solve the above problems.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A feed fermentation device for feed production, comprising a carrier, a driving mechanism for proportioning the feed fixedly mounted on the top of the carrier, and an anti-blocking mechanism for automatically clearing the feed outlet of the device movably mounted on the bottom of the carrier;
[0007] The anti-blocking mechanism includes a rack, a movable box is movably mounted on the outer side of the rack, a synchronous motor is fixedly mounted inside the movable box, a gear disc is fixedly mounted on the output end of the synchronous motor, and one side of the gear disc is meshed with one side of the rack, a fixed plate is fixedly mounted on the bottom of the movable box, and an electric rod is fixedly mounted on the bottom of the fixed plate, an idle motor is fixedly mounted on the output end of the electric rod, and a cleaning plate for cleaning and dredging the device is fixedly mounted on the output end of the idle motor;
[0008] A driving mechanism is fixedly installed on the top of the carrier, and the driving mechanism includes three groups of conveying pipes. A speed regulating motor is fixedly installed on one side of the conveying pipe, and a first transmission rod is fixedly installed on the output end of the speed regulating motor.
[0009] Preferably, a fermentation box is fixedly installed on the top of the interior of the carrier, and electric heating wire plates are fixedly installed on both sides of the interior of the fermentation box.
[0010] Preferably, a first baffle is fixedly installed on the outer side of the first transmission rod, a second transmission rod is meshedly installed on one side of the first transmission rod, a second baffle is fixedly installed on the outer side of the second transmission rod, a third transmission rod is meshedly installed on one side of the second transmission rod, and a third baffle is fixedly installed on the outer side of the third transmission rod.
[0011] Preferably, a fixing box is fixedly installed on the outside of the speed regulating motor, and one side of the fixing box is fixedly connected to one side of the feeding pipe.
[0012] Preferably, a servo motor is fixedly mounted on one side of the bottom of the fermentation box, a transmission mechanism is fixedly mounted on the output end of the servo motor, and a baffle for controlling material discharge is rotatably mounted on the top of the transmission mechanism.
[0013] Preferably, a temperature sensor is fixedly installed on the other side of the bottom of the fermentation box, and a temperature probe extending into the interior of the fermentation box is fixedly installed on the top of the temperature sensor.
[0014] Preferably, a controller is fixedly mounted on the top of the front surface of the carrier, and a box door is movably mounted on the bottom of the front surface of the carrier via a hinge.
[0015] The utility model provides a feed fermentation device for feed production. Compared with the existing technology, it has the following advantages:
[0016] 1. The synchronous motor is energized to drive the gear disc to rotate, and the rotating gear disc can drive the moving box to move horizontally through the meshing rack. The moving box that moves horizontally can drive the fixed plate to move to the specified position, and then the electric rod is energized to drive the idle motor to extend to the inside of the device discharge port. The idle motor is energized to drive the cleaning plate to scrape and clean the feed stuck on the inner wall of the discharge port, realizing the anti-blocking function, avoiding the discharge port from being easily blocked after long-term use of the device, which requires the operator to use external auxiliary equipment to clean the device discharge port, reducing the operator's workload and increasing the intelligent effect of the device.
[0017] 2. The controller controls the speed regulating motor to be powered on and drive the first transmission rod to rotate. The rotating first transmission rod can drive the first baffle to rotate, and at the same time drive the meshing second transmission rod to rotate synchronously. The synchronously rotating second transmission rod drives the second baffle to rotate synchronously, and the meshing third transmission rod drives the third baffle to rotate synchronously. Since the gear specifications of the first transmission rod, the second transmission rod and the third transmission rod are different, the output power of the speed regulating motor decreases, thereby distinguishing the rotation speeds of the first baffle, the second baffle and the third baffle, so that the three groups of feeding pipes have different feeding speeds, which is convenient for equal proportioning feeding operations according to usage requirements, realizes the function of equal proportioning of raw materials, increases the automation effect of the device, avoids the use of external proportioning equipment for proportioning raw materials, and expands the scope of use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the partial structure of the anti-blocking mechanism of the utility model;
[0021] Figure 4 It is a schematic diagram of the local structure of the driving mechanism of the utility model.
[0022] In the figure: 1. Carrier; 101. Fermentation box; 102. Heating wire plate; 2. Driving mechanism; 201. Feed pipe; 202. Speed regulating motor; 203. First transmission rod; 204. First baffle; 205. Second transmission rod; 206. Second baffle; 207. Third transmission rod; 208. Third baffle; 209. Fixed box; 3. Anti-blocking mechanism; 301. Rack; 302. Moving box; 303. Synchronous motor; 304. Gear disc; 305. Electric rod; 306. Idle motor; 307. Cleaning plate; 4. Servo motor; 401. Transmission mechanism; 402. Baffle; 5. Temperature sensor; 6. Controller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-Figure 4 , this utility model provides two technical solutions:
[0025] The first embodiment: A feed fermentation device for feed production includes a carrier 1, a driving mechanism 2 for proportioning the feed is fixedly mounted on the top of the carrier 1, and an anti-blocking mechanism 3 for automatically clearing the feed outlet of the device is movably mounted on the bottom of the carrier 1;
[0026] The anti-blocking mechanism 3 includes a rack 301, a movable box 302 is movably mounted on the outer side of the rack 301, a synchronous motor 303 is fixedly mounted inside the movable box 302, a toothed disc 304 is fixedly mounted on the output end of the synchronous motor 303, and one side of the toothed disc 304 is meshed with one side of the rack 301, a fixed plate is fixedly mounted on the bottom of the movable box 302, and an electric rod 305 is fixedly mounted on the bottom of the fixed plate, an idle motor 306 is fixedly mounted on the output end of the electric rod 305, and a cleaning plate 307 for cleaning and dredging the device is fixedly mounted on the output end of the idle motor 306;
[0027] A driving mechanism 2 is fixedly installed on the top of the carrier 1. The driving mechanism 2 includes three sets of conveying pipes 201. A speed regulating motor 202 is fixedly installed on one side of the conveying pipe 201. A first transmission rod 203 is fixedly installed on the output end of the speed regulating motor 202.
[0028] A fermentation box 101 is fixedly installed on the top of the carrier 1, and electric heating wire plates 102 are fixedly installed on both sides of the fermentation box 101. A servo motor 4 is fixedly installed on one side of the bottom of the fermentation box 101. A transmission mechanism 401 is fixedly installed on the output end of the servo motor 4. A baffle 402 for controlling the discharge of materials is rotatably installed on the top of the transmission mechanism 401;
[0029] A temperature sensor 5 is fixedly installed on the other side of the bottom of the fermentation box 101, and a temperature probe extending into the interior of the fermentation box 101 is fixedly installed on the top of the temperature sensor 5. A controller 6 is fixedly installed on the top of the front of the carrier 1, and a box door is installed on the bottom of the front of the carrier 1 through a hinge.
[0030] The controller 6 is electrically connected to the internal electrical equipment of the device through a wire, so that the operator can intelligently control the power supply and operation of the internal electrical equipment of the device through the controller 6. The operator can understand the operating status of the internal electrical equipment of the device through the display screen, thereby facilitating the control of the power supply and operation status of the internal electrical equipment of the device according to the use requirements, thereby increasing the intelligent effect of the device.
[0031] The fermentation box 101 can provide storage space for subsequent storage of feed for fermentation. The temperature generated by the electric heating wire plate 102 can provide a suitable temperature for the fermentation of feed inside the fermentation box 101. The temperature sensor 5 can be powered on to detect the real-time temperature inside the fermentation box 101, which is convenient for subsequent intelligent control of the power supply of the electric heating wire plate 102.
[0032] The servo motor 4 is powered on to drive the transmission mechanism 401 to move, and the moving transmission mechanism 401 can drive the baffle 402 to rotate, so that the baffle 402 rotates to the discharge port of the fermentation box 101 to close, thereby realizing the function of controlling the discharge of feed;
[0033] The synchronous motor 303 is powered to drive the toothed disc 304 to rotate, and the rotating toothed disc 304 can drive the movable box 302 to move horizontally through the meshing rack 301, and the movable box 302 can drive the fixed plate to move to the specified position through the horizontal movement of the movable box 302;
[0034] After the electric rod 305 is powered on to drive the idle motor 306 to extend to the inside of the device's discharge port, the idle motor 306 is powered on to drive the cleaning plate 307 to scrape and clean the feed stuck on the inner wall of the discharge port, thereby realizing the anti-clogging function and avoiding the discharge port being easily blocked after the device is used for a long time, which requires the operator to use external auxiliary equipment to clean the device's discharge port, thereby reducing the operator's workload and increasing the intelligent effect of the device.
[0035] The second embodiment is mainly different from the first embodiment in that: a first baffle 204 is fixedly installed on the outer side of the first transmission rod 203, a second transmission rod 205 is meshedly installed on one side of the first transmission rod 203, a second baffle 206 is fixedly installed on the outer side of the second transmission rod 205, a third transmission rod 207 is meshedly installed on one side of the second transmission rod 205, and a third baffle 208 is fixedly installed on the outer side of the third transmission rod 207; a fixed box 209 is fixedly installed on the outer side of the speed regulating motor 202, and one side of the fixed box 209 is fixedly connected to one side of the feed pipe 201.
[0036] The controller 6 controls the speed regulating motor 202 to be powered on and drive the first transmission rod 203 to rotate. The rotating first transmission rod 203 can drive the first baffle 204 to rotate, and at the same time drive the meshing second transmission rod 205 to rotate synchronously. The synchronously rotating second transmission rod 205 drives the second baffle 206 to rotate synchronously, and drives the third baffle 208 to rotate synchronously through the meshing third transmission rod 207.
[0037] Due to the different gear specifications of the first transmission rod 203, the second transmission rod 205, and the third transmission rod 207, the output power of the speed regulating motor 202 decreases, thereby distinguishing the rotation speeds of the first baffle 204, the second baffle 206, and the third baffle 208, so that the three sets of feeding pipes 201 have different feeding speeds, which facilitates equal-proportioned feeding operations according to usage requirements, and realizes the function of equal-proportioning of raw materials. The fixing box 209 can facilitate the safety protection of the speed regulating motor 202, avoiding the speed regulating motor 202 from falling off the installation position due to impact.
[0038] At the same time, the contents not described in detail in this specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feed fermentation device for feed production, comprising a carrier (1), characterized in that: A driving mechanism (2) for proportioning the material is fixedly mounted on the top of the carrier (1), and an anti-blocking mechanism (3) for automatically clearing the material discharge port of the device is movably mounted on the bottom of the carrier (1); The anti-blocking mechanism (3) comprises a rack (301), a movable box (302) is movably mounted on the outer side of the rack (301), a synchronous motor (303) is fixedly mounted inside the movable box (302), a toothed disc (304) is fixedly mounted on the output end of the synchronous motor (303), and one side of the toothed disc (304) is meshedly connected with one side of the rack (301), a fixed plate is fixedly mounted on the bottom of the movable box (302), and an electric rod (305) is fixedly mounted on the bottom of the fixed plate, an idle motor (306) is fixedly mounted on the output end of the electric rod (305), and a cleaning plate (307) for cleaning and dredging the device is fixedly mounted on the output end of the idle motor (306); A driving mechanism (2) is fixedly mounted on the top of the carrier (1), the driving mechanism (2) comprising three groups of conveying pipes (201), a speed regulating motor (202) is fixedly mounted on one side of the conveying pipe (201), and a first transmission rod (203) is fixedly mounted on the output end of the speed regulating motor (202).
2. A feed fermentation device for feed production according to claim 1, characterized in that: A fermentation box (101) is fixedly installed on the top of the carrier (1), and electric heating wire plates (102) are fixedly installed on both sides of the fermentation box (101).
3. A feed fermentation device for feed production according to claim 1, characterized in that: A first baffle (204) is fixedly mounted on the outer side of the first transmission rod (203); a second transmission rod (205) is meshedly mounted on one side of the first transmission rod (203); a second baffle (206) is fixedly mounted on the outer side of the second transmission rod (205); a third transmission rod (207) is meshedly mounted on one side of the second transmission rod (205); and a third baffle (208) is fixedly mounted on the outer side of the third transmission rod (207).
4. A feed fermentation device for feed production according to claim 3, characterized in that: A fixing box (209) is fixedly installed on the outside of the speed regulating motor (202), and one side of the fixing box (209) is fixedly connected to one side of the material conveying pipe (201).
5. A feed fermentation device for feed production according to claim 2, characterized in that: A servo motor (4) is fixedly mounted on one side of the bottom of the fermentation box (101), a transmission mechanism (401) is fixedly mounted on the output end of the servo motor (4), and a baffle (402) for controlling material discharge is rotatably mounted on the top of the transmission mechanism (401).
6. A feed fermentation device for feed production according to claim 2, characterized in that: A temperature sensor (5) is fixedly mounted on the other side of the bottom of the fermentation box (101), and a temperature probe extending into the interior of the fermentation box (101) is fixedly mounted on the top of the temperature sensor (5).
7. A feed fermentation device for feed production according to claim 1, characterized in that: A controller (6) is fixedly mounted on the top of the front face of the carrier (1), and a box door is movably mounted on the bottom of the front face of the carrier (1) via a hinge.
Citation Information
Patent Citations
Biological feed fermenting installation
CN208724880U