Concentrated fruit and vegetable juice enzymolysis catalysis tank structure
By dynamically adjusting the pressure and temperature in the catalytic tank, the problems of excessive pressure and insufficient oxygen during the enzymatic hydrolysis process are solved, ensuring the efficiency of enzymatic hydrolysis and sufficient mixing of fruit and vegetable juices, and achieving stability and high efficiency of enzymatic hydrolysis of fruit and vegetable juices.
Patent Information
- Application Number
- CN202422617383.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-29
AI Technical Summary
During the enzymatic hydrolysis of fruit and vegetable juice, excessive pressure will cause the active center of the enzyme molecule to be destroyed, the enzyme activity to decrease or become inactivated, and insufficient oxygen supply will affect the enzymatic hydrolysis efficiency and cause the reaction to stop.
A catalytic tank for enzymatic hydrolysis of concentrated fruit and vegetable juice was designed, which includes components such as a gas storage tank, an air pump, an exhaust box, a gravity pressure plate, a stirring rod and a constant temperature base. By dynamically adjusting the pressure, the pressure balance in the catalytic tank is maintained, oxygen is replenished, and the stability and efficiency of the enzymatic hydrolysis process are ensured.
It effectively avoids the influence of high pressure on enzyme activity, prevents pulp precipitation, maintains enzymatic hydrolysis efficiency, ensures that fruit and vegetable juices are fully mixed under constant temperature conditions, and improves enzymatic hydrolysis effects.
Smart Images
Figure CN223386146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of catalytic tanks, in particular to a concentrated fruit and vegetable juice enzymolysis catalytic tank structure. Background Art
[0002] The concentrated fruit and vegetable juice enzymatic hydrolysis tank is a device used to accelerate the enzymatic hydrolysis of fruit and vegetable juice. By providing appropriate temperature and pressure, it helps the enzymes in the fruits and vegetables quickly catalyze the components in the juice, making the juice easier to absorb and digest, while also improving the taste and nutritional value of the juice. This equipment is commonly used in fruit and vegetable beverage production lines.
[0003] As the fruit and vegetable juice is enzymatically hydrolyzed, the sugars and other nutrients in the juice are fermented. In this case, as carbon dioxide is continuously produced, the pressure in the container will gradually increase. However, if the pressure is too high, the active center of the enzyme molecule will be destroyed, thereby reducing the activity of the enzyme or even inactivating it. At the same time, the fruit and vegetable juice will also consume oxygen during enzymatic hydrolysis. Since the enzyme is a protein, it needs oxygen to participate in it in order to play a normal catalytic role. If the oxygen supply is insufficient, the enzyme will not be able to react normally, which will affect the enzymatic hydrolysis, thereby reducing the efficiency of the enzymatic hydrolysis or even stopping the reaction.
[0004] To this end, we provide a concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure. Utility Model Content
[0005] The main purpose of the present invention is to provide a concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure, which can effectively solve the problem raised in the background technology that if the pressure is too high, the active center of the enzyme molecule will be destroyed, thereby reducing the activity of the enzyme or even inactivating it; if the oxygen supply is insufficient, the enzyme will not be able to react normally, thereby affecting the enzymatic hydrolysis, thereby reducing the efficiency of the enzymatic hydrolysis or even stopping the reaction.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] and a tube connecting the discharging opening of the pump with a plug in the forward end of the crank case, said tube having a check valve in it at the pump end, and said former tube which connects the pump to the oil drain plug, and said former tube which connects the pump to the oil drain plug, and said former tube which connects the pump to the oil drain plug, and said former tube which connects the pump to the oil drain plug, and said former tube which connects the pump to the oil drain plug.
[0008] In the above scheme, preferably, alignment rods are equidistantly provided around the outside of the constant temperature base, and the alignment rods are fixedly connected to the constant temperature base, and alignment sleeve rods are equidistantly fixedly installed below the catalytic tank, and the alignment sleeve rods are relatively engaged with the constant temperature base.
[0009] In the above solution, preferably, an air passage hole penetrating the catalytic tank is provided in the middle of the alignment sleeve rod, and the air passage hole is arranged to be relative to the gas cylinder tube.
[0010] In the above solution, preferably, support legs are equidistantly arranged around the bottom of the gas storage tank, and the gas storage tank and the support legs are embedded and engaged.
[0011] In the above solution, preferably, a stirring rod is fixedly installed below the exhaust box, and a stirring blade for stirring is fixedly installed below the stirring rod, and the exhaust pipe is movably engaged and penetrates the inner side of the sealing cover.
[0012] In the above solution, preferably, a pressure sensor for detecting the internal pressure of the catalytic tank through the cylinder tube is provided on the inner side of the air pump, and a valve for controlling the air flow of the cylinder tube is provided inside the air pump.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] (1) The structure of the concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank is equipped with an exhaust box, an air vent and a gravity pressure plate. When the gas pressure generated by the enzymatic hydrolysis of the fruit and vegetable juice in the catalytic tank is too high, the gas pushes the gravity pressure plate to cancel the sealing fit of the air vent. At this time, the high-pressure gas in the catalytic tank enters the exhaust box through the air vent when the gravity pressure plate is opened, and then the high-pressure gas is discharged through the exhaust pipe to maintain the pressure balance in the catalytic tank, thereby preventing the high pressure from reducing the activity of the enzyme. When the gravity pressure plate is opened, the spring rod is telescopically coordinated to achieve dynamic adjustment of the gas pressure by the gravity pressure plate, thereby ensuring stability during the catalytic pressure discharge process.
[0015] (2) The structure of the concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank is equipped with an air pump, a docking port, a gas cylinder tube and other devices. When the high-pressure gas generated after the fruit and vegetable juice is consumed by enzymatic hydrolysis is discharged, the pressure in the catalytic tank decreases. When the pressure sensor detects that the internal pressure of the catalytic tank drops to a set value, the air pump is started and the valve is opened. The gas required for enzymatic hydrolysis in the gas storage tank is added to the catalytic tank through the gas cylinder tube to maintain pressure stability. At the same time, the gas required for enzymatic hydrolysis is added to the catalytic tank through the gas cylinder tube to make the fruit and vegetable juice surge, thereby preventing the pulp in the fruit and vegetable juice from precipitating, thereby promoting the enzymatic hydrolysis reaction.
[0016] (3) The structure of the concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank is provided with a stirring rod, stirring blades and a constant temperature base. The exhaust pipe is driven by the operation of the driving motor to transmit the exhaust box, thereby driving the stirring rod below the exhaust box to rotate. The stirring blades installed on the stirring rod are used to stir the fruit and vegetable juice in the catalytic tank through the rotation of the stirring rod, so as to fully mix the fruit and vegetable juice with the added enzyme, thereby improving the enzymatic hydrolysis effect of the fruit and vegetable juice. The constant temperature base is operated and supported by the catalytic tank, thereby ensuring that the fruit and vegetable juice maintains a constant temperature during the catalytic process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 This is a schematic diagram of the split connection between the catalytic tank and the supporting panel in the present invention.
[0020] Figure 3This is a schematic diagram of the separation and connection of the gas storage tank and the air pump in the utility model.
[0021] Figure 4 This is a schematic diagram of the local structure of the stirring rod of the present invention.
[0022] Figure 5 It is a schematic plan view of the local structure of the exhaust box of the present invention.
[0023] Figure 6 For this utility model Figure 2 A magnified schematic diagram of the local structure at point A.
[0024] Figures 1-6 In: 1. Gas storage tank; 101. Gas outlet; 2. Catalytic tank; 201. Alignment sleeve; 202. Gas vent socket; 3. Sealing cover; 4. Drive motor; 401. Stirring rod; 402. Stirring blade; 403. Exhaust box; 404. Gas vent slot; 405. Gravity pressure plate; 406. Spring rod; 407. Exhaust pipe; 5. Air pump; 501. Docking port; 6. Support foot; 7. Support panel; 701. Constant temperature base; 702. Cylinder tube; 703. Alignment rod. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] like Figures 1-6 As shown, in this embodiment, a concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure includes a gas storage tank 1 and a catalytic tank 2. The gas storage tank 1 is provided with an air outlet 101 above, and an air pump 5 is installed on the top of the gas storage tank 1. A docking port 501 is provided below the air pump 5, and the docking port 501 is arranged in contact with the gas outlet 101. A sealing cover 3 for covering and sealing is installed above the catalytic tank 2. A driving motor 4 is fixedly installed on the sealing cover 3, and an exhaust pipe 407 is installed through the inner side of the driving motor 4. An exhaust box 403 is fixedly installed below the exhaust pipe 407, and the exhaust box 403 is located on the inner side of the sealing cover 3. The exhaust box 403 is located on the inner side of the sealing cover 3. 3 is fixedly mounted with a spring rod 406 at one end thereof, and a gravity pressure plate 405 is fixedly mounted at the other end thereof, an air passage groove 404 is provided on one side of the exhaust box 403, and the gravity pressure plate 405 is arranged in contact with one side of the air passage groove 404, a support panel 7 is fixedly mounted above the air pump 5, and a constant temperature base 701 is fixedly mounted on the inner side of the support panel 7, an air cylinder tube 702 connected to the air pump 5 is provided through the middle of the constant temperature base 701, a pressure sensor for detecting the internal pressure of the catalytic tank 2 through the air cylinder tube 702 is provided on the inner side of the air pump 5, and a valve for controlling the air passage of the air cylinder tube 702 is provided in the air pump 5;
[0027] Specifically, through this arrangement, when in use, when the gas pressure generated by the enzymatic hydrolysis of the fruit and vegetable juice in the catalytic tank 2 is too high, the gas pushes the gravity pressure plate 405 to cancel the sealing fit on the gas passage groove 404. At this time, the high-pressure gas in the catalytic tank 2 enters the exhaust box 403 through the gas passage groove 404 when the gravity pressure plate 405 is opened. Since the exhaust box 403 is connected to the exhaust pipe 407, the high-pressure gas is discharged through the exhaust pipe 407 to maintain the pressure balance in the catalytic tank 2, thereby preventing the high pressure from reducing the activity of the enzyme. When the gravity pressure plate 405 is opened, the spring rod 406 is telescopically coordinated to achieve dynamic adjustment of the gas pressure by the gravity pressure plate 405, thereby ensuring stability during the catalytic pressure discharge process.
[0028] When the high-pressure gas generated after the enzymatic hydrolysis of the fruit and vegetable juice is consumed and discharged, the pressure in the catalytic tank 2 decreases. Since a pressure sensor is provided in the air pump 5 to monitor the pressure in the catalytic tank 2 through the cylinder tube 702, when the pressure sensor detects that the internal pressure of the catalytic tank 2 drops to a set value, the air pump 5 is started and the valve is opened. The gas required for enzymatic hydrolysis in the gas storage tank 1 is replenished into the catalytic tank 2 through the cylinder tube 702 to maintain pressure stability. At the same time, the required gas is replenished into the catalytic tank 2 through the cylinder tube 702 to make the fruit and vegetable juice surge, thereby preventing the pulp in the fruit and vegetable juice from precipitating, so as to promote the enzymatic hydrolysis reaction. When the air pump 5 has completed replenishing the gas required for enzymatic hydrolysis, the valve is closed to prevent the fruit and vegetable juice from flowing into the air pump 5 and the gas storage tank 1 through the cylinder tube 702. At this time, the fruit and vegetable juice continues to undergo enzymatic hydrolysis in the catalytic tank 2 to maintain catalytic efficiency.
[0029] like Figures 1-6 As shown, in this embodiment, the outer side of the constant temperature base 701 is equidistantly surrounded by an alignment rod 703, and the alignment rod 703 is fixedly connected to the constant temperature base 701, and the aligning sleeve rod 201 is equidistantly fixedly installed below the catalytic tank 2, and the alignment sleeve rod 201 is relatively embedded in the constant temperature base 701, and the middle of the alignment sleeve rod 201 is provided with an air passage 202 that passes through the catalytic tank 2, and the air passage 202 is relatively embedded in the gas cylinder tube 702, and the support legs 6 are equidistantly surrounded below the gas tank 1, and the gas tank 1 and the support legs 6 are embedded and engaged;
[0030] Specifically, through this arrangement, when in use, the gas storage tank 1 is installed and supported by the supporting foot 6. When the catalytic tank 2 is installed, the alignment sleeve rod 201 and the alignment rod 703 are used to align and fix them. At the same time, the gas cylinder tube 702 is inserted into the gas vent 202, and the catalytic tank 2 is supported by the constant temperature base 701 and the supporting panel 7, and then the catalytic tank 2 is installed on the supporting panel 7 for use. When in use, the constant temperature base 701 is operated and supported in contact with the catalytic tank 2, thereby ensuring that the fruit and vegetable juice maintains a constant temperature during the catalytic process, avoiding the influence of temperature fluctuations on the enzymatic hydrolysis effect.
[0031] like Figures 1-6 As shown, in this embodiment, a stirring rod 401 is fixedly installed below the exhaust box 403, and a stirring blade 402 for stirring is fixedly installed below the stirring rod 401, and an exhaust pipe 407 is embedded and movable through the inner side of the sealing cover 3;
[0032] Specifically, with this arrangement, during use, the exhaust pipe 407 is driven to rotate by the operation of the drive motor 4. Since the exhaust pipe 407 passes through the inner side of the sealing cover 3 and is fixedly connected to the exhaust box 403, the exhaust pipe 407 transmits the exhaust box 403 to drive the stirring rod 401 below the exhaust box 403 to rotate. The rotation of the stirring rod 401 causes the stirring blades 402 installed thereon to stir the fruit and vegetable juice in the catalytic tank 2, so as to fully mix the fruit and vegetable juice with the added enzyme, thereby improving the enzymatic hydrolysis effect of the fruit and vegetable juice.
[0033] It should be noted that when using the present invention as a concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure, the gas storage tank 1 is first installed and supported by the supporting foot 6, and the alignment sleeve rod 201 and the alignment rod 703 are aligned and fixed. At the same time, the gas cylinder tube 702 is inserted into the gas passage jack 202, and the catalytic tank 2 is supported by the constant temperature base 701 and the support enclosure 7, and then the catalytic tank 2 is installed on the support enclosure 7 for use. When in use, the constant temperature base 701 is operated and supported by the catalytic tank 2, thereby ensuring that the fruit and vegetable juice maintains a constant temperature during the catalytic process to avoid the influence of temperature fluctuations on the enzymatic hydrolysis effect. The exhaust pipe 407 is driven to rotate by the operation of the driving motor 4, and then the exhaust box 403 is driven by the exhaust pipe 407 to drive the stirring rod 401 below the exhaust box 403 to rotate. The rotation of the stirring rod 401 causes the stirring blades 402 installed thereon to stir the fruit and vegetable juice in the catalytic tank 2. The catalytic tank 2 is stirred to fully mix the fruit and vegetable juice with the added enzyme, thereby improving the enzymatic hydrolysis effect of the fruit and vegetable juice. When the gas pressure generated by the enzymatic hydrolysis of the fruit and vegetable juice in the catalytic tank 2 is too high, the gas pushes the gravity pressure plate 405 to cancel the seal on the gas passage groove 404. At this time, the high-pressure gas in the catalytic tank 2 is opened by the gravity pressure plate 405, and enters the exhaust box 403 through the gas passage groove 404. The high-pressure gas is then discharged through the exhaust pipe 407. When the high-pressure gas generated by the enzymatic hydrolysis of the fruit and vegetable juice is discharged, the pressure in the catalytic tank 2 decreases. When the pressure sensor detects that the internal pressure of the catalytic tank 2 has dropped to the set value, the air pump 5 is activated and the valve is opened. The gas required for enzymatic hydrolysis in the gas storage tank 1 is replenished into the catalytic tank 2 through the gas cylinder tube 702 to maintain a stable pressure. At the same time, the required gas is replenished into the catalytic tank 2 through the gas cylinder tube 702, causing the fruit and vegetable juice to surge, thereby preventing the pulp in the fruit and vegetable juice from settling and promoting the enzymatic hydrolysis reaction.
[0034] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only specific implementation methods. The present invention is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements fall within the scope of the present invention to be protected. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure, comprising a gas storage tank (1) and a catalytic tank (2), characterized in that: An air outlet (101) is provided above the air storage tank (1), and an air pump (5) is mounted on the upper portion of the air storage tank (1). A docking port (501) is provided below the air pump (5), and the docking port (501) is arranged in contact with the air outlet (101). A sealing cover (3) for sealing is mounted on the upper portion of the catalytic tank (2), a driving motor (4) is fixedly mounted on the sealing cover (3), and an exhaust pipe (407) is installed through the inner side of the driving motor (4), an exhaust box (403) is fixedly mounted below the exhaust pipe (407), and the exhaust box (403) is located in the sealing chamber. On the inner side of the cover (3), a spring rod (406) is fixedly installed at one end of the interior of the exhaust box (403), and a gravity pressure plate (405) is fixedly installed at the other end of the spring rod (406). An air vent groove (404) is provided on one side of the exhaust box (403), and the gravity pressure plate (405) is arranged to fit on one side of the air vent groove (404). A support panel (7) is fixedly installed above the air pump (5), and a constant temperature base (701) is fixedly installed on the inner side of the support panel (7). An air cylinder tube (702) connected to the air pump (5) is provided through the middle of the constant temperature base (701).
2. The concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure according to claim 1, characterized in that: Alignment rods (703) are equidistantly arranged around the outside of the constant temperature base (701), and the alignment rods (703) are fixedly connected to the constant temperature base (701). Alignment sleeve rods (201) are equidistantly fixedly installed below the catalytic tank (2), and the alignment sleeve rods (201) are relatively engaged with the constant temperature base (701).
3. The concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure according to claim 2, characterized in that: An air passage hole (202) penetrating the catalytic tank (2) is provided in the middle of the alignment sleeve rod (201), and the air passage hole (202) is arranged in a relative position and is engaged with the cylinder tube (702).
4. The concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure according to claim 1, characterized in that: Support legs (6) are equidistantly arranged around the bottom of the gas storage tank (1), and the gas storage tank (1) and the support legs (6) are embedded and engaged.
5. The concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure according to claim 1, characterized in that: A stirring rod (401) is fixedly installed below the exhaust box (403), and a stirring blade (402) for stirring is fixedly installed below the stirring rod (401). The exhaust pipe (407) is movably engaged and penetrates the inner side of the sealing cover (3).
6. The concentrated fruit and vegetable juice enzymatic hydrolysis catalytic tank structure according to claim 1, characterized in that: A pressure sensor for detecting the internal pressure of the catalytic tank (2) through the cylinder tube (702) is provided on the inner side of the air pump (5), and a valve for controlling the air flow of the cylinder tube (702) is provided inside the air pump (5).