Surgical knife quenching device

Through the design of non-contact quenching device and circulating medium, the problem of impurities adhering to the surface of the scalpel during quenching is solved, and an efficient production and environmentally friendly quenching process is achieved, which improves production efficiency and reduces costs.

CN223386174UActive Publication Date: 2025-09-26ZHEJIANG SUICHANG SHUANGJIAN MEDICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422782402.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-26
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

During the existing scalpel quenching process, the water quenching/oil quenching method causes impurities to adhere to the blade surface, increasing polishing time and reducing production efficiency.

Method used

A scalpel quenching device was designed. It adopts a non-contact quenching method, quenching through a quenching channel and a circulating medium to avoid direct contact between the blade and the medium. The main heat transfer plate and the auxiliary heat transfer plate are combined to improve the heat exchange efficiency, and a flexible scraper is used to clean the surface impurities.

Benefits of technology

It avoids the adhesion of impurities on the blade surface during the quenching process, shortens the polishing time, improves production efficiency, reduces medium waste and environmental pollution, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scalpel quenching device. According to the technical scheme, the blade quenching device comprises a quenching box and a containing cavity formed in the quenching box, quenching holes are formed in the two opposite sides of the quenching box, a quenching channel is arranged between the two quenching holes, the quenching channel is located in the containing cavity and allows a blade blank to pass through, and an inlet pipe and an output pipe are arranged at the positions, close to the two ends, of the quenching box; according to the blade blank quenching device, impurities can be prevented from being attached to the surface of a blade blank in the quenching process, the subsequent polishing and grinding time is shortened, and the production efficiency is improved. And the medium waste is reduced, the cost is reduced, and the environmental pollution is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of surgical knife production and processing equipment, and more particularly to a surgical knife quenching device. Background Art

[0002] During the scalpel production process, a blade blank is first stamped out of a steel coil using a die. This blank is then heated in a high-temperature furnace. The blade blank is then cooled down after leaving the furnace, commonly known as quenching, to improve the blade's toughness and ensure it meets surgical requirements. Existing quenching methods include water quenching and oil quenching. However, both methods involve direct contact between the blade blank and water or oil, which can create impurities on the inverted blade surface, increasing subsequent polishing time and reducing production efficiency. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a surgical knife quenching device to solve the above technical problems.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a scalpel quenching device, comprising a quenching box and a accommodating cavity arranged on the quenching box, quenching holes are provided on opposite sides of the quenching box, a quenching channel is provided between the two quenching holes, the quenching channel is located in the accommodating cavity, the quenching channel is for the blade blank to pass through, the quenching box is provided with an inlet pipe and an output pipe near both ends, the inlet pipe and the output pipe are connected to the accommodating cavity, and the other ends of the inlet pipe and the output pipe are connected to an external circulation device.

[0005] As a further improvement of the present invention, there is a gap between the side of the quenching channel and the quenching box.

[0006] As a further improvement of the present invention, a main heat-dissipating plate is provided on the outside of the quenching channel, and the main heat-dissipating plate extends along the extension direction of the quenching channel. Transmission notches are provided at both ends of the main heat-dissipating plate, and the positions of the transmission notches correspond to the positions of the inlet pipe and the output pipe.

[0007] As a further improvement of the present invention, a secondary heat conducting plate is provided on the main heat conducting plate, and the secondary heat conducting plate extends along the extension direction of the main heat conducting plate.

[0008] As a further improvement of the present invention, the main heat-generating plate is connected to the quenching box.

[0009] As a further improvement of the present invention, a flexible scraper is provided on the quenching channel, and the scraper is used to clean the surface of the blade blank.

[0010] The beneficial effects of the present invention are to avoid impurities adhering to the surface of the blade blank during the quenching process, shorten the subsequent polishing and grinding time, improve production efficiency, reduce medium waste, reduce costs, and reduce environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a side structural diagram of the present utility model;

[0012] Figure 2 Schematic diagram of the planar structure of the quenching box;

[0013] Figure 3 Schematic diagram of the cross-sectional structure of the quenching box;

[0014] Figure 4 It is a schematic diagram of the cross-sectional structure of the quenching box side.

[0015] Marking instructions: 1. Quenching box; 2. Accommodating cavity; 3. Quenching hole; 4. Quenching channel; 51. Inlet pipe; 52. Output pipe; 6. Gap; 71. Main heat transfer plate; 711. Transmission notch; 72. Auxiliary heat transfer plate; 8. Scraper. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0017] Reference Figure 1 one Figure 4 As shown, a surgical knife quenching device of this embodiment includes a quenching box 1 and a accommodating cavity 2 arranged on the quenching box 1, quenching holes 3 are provided on the opposite sides of the quenching box 1, and a quenching channel 4 is provided between the two quenching holes 3. The quenching channel 4 is located in the accommodating cavity 2, and the quenching channel 4 is for the blade blank to pass through. The quenching box 1 is provided with an inlet pipe 51 and an output pipe 52 near the two ends, and the inlet pipe 51 and the output pipe 52 are connected to the accommodating cavity 2, and the other ends of the inlet pipe 51 and the output pipe 52 are connected to the external circulation equipment.

[0018] With the above technical solution, when the equipment is in operation, the blade blank heated in the high-temperature furnace enters the quenching channel 4 and then exits. Through isolated quenching, impurities are prevented from adhering to the surface of the blade blank during the quenching process, shortening the subsequent polishing and grinding time, improving production efficiency, and reducing medium waste and environmental pollution.

[0019] During quenching, the external circulation equipment is operated, so that the medium enters the containing chamber 2 from the inlet pipe 51, and then is output from the output pipe 52, dissipates heat externally, and then is re-input into the containing chamber 2. The medium is recycled with low loss, reducing the quenching cost.

[0020] As an improved specific implementation, there is a gap 6 between the side of the quenching channel 4 and the quenching box 1.

[0021] Through the above technical solution, a gap 6 is provided between the side of the quenching channel 4 and the quenching box 1 for the medium to flow through, which can better remove heat and improve the quenching effect.

[0022] As an improved specific embodiment, a main heat conducting plate 71 is provided on the outside of the quenching channel 4, and the main heat conducting plate 71 extends along the extension direction of the quenching channel 4. Transmission notches 711 are provided at both ends of the main heat conducting plate 71, and the positions of the transmission notches 711 correspond to the positions of the inlet pipe 51 and the outlet pipe 52.

[0023] Through this technical solution, the main heat exchange plate 71 is connected to the quenching channel 4, expanding the heat exchange area and maintaining the quenching channel 4 at the desired temperature, ensuring the quenching effect. The transmission notches 711 at both ends of the main heat exchange plate 71 correspond to the positions of the inlet pipe 51 and the outlet pipe 52. This allows the medium entering the receiving chamber 2 through the inlet pipe 51 to smoothly and quickly fill the receiving chamber 2, and the medium in the receiving chamber 2 can also smoothly exit through the outlet pipe 52.

[0024] As an improved specific implementation, a secondary heat conducting plate 72 is provided on the main heat conducting plate 71 , and the secondary heat conducting plate 72 extends along the extension direction of the main heat conducting plate 71 .

[0025] Through the above technical solution, the auxiliary heat conducting plate 72 further expands the heat conducting area, improves the heat exchange effect, and further improves the quenching effect.

[0026] As an improved specific implementation, the main heat-generating plate 71 is connected to the quenching box 1 .

[0027] Through the above technical solution, the main heat plate 71 is connected to the quenching box 1, which improves the structural stability of the main heat plate 71, improves the stability of the quenching process, and prolongs the service life.

[0028] As an improved specific implementation, a flexible scraper 8 is provided on the quenching channel 4, and the scraper 8 is used to clean the surface of the blade blank.

[0029] Through the above technical solution, the scraper 8 is set at one end where the blade blank enters. After the surface of the blade blank is cleaned, the blade blank enters the quenching channel 4 to avoid scratching the surface of the blade blank during the quenching process, thereby reducing the defective rate. In addition, the upper and lower end surfaces of the blade blank have a high degree of fit with the quenching channel 4, and the quenching effect is good.

[0030] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A surgical knife quenching device, characterized in that: The invention comprises a quenching box (1) and a receiving chamber (2) arranged on the quenching box (1); quenching holes (3) are provided on opposite sides of the quenching box (1); a quenching channel (4) is provided between the two quenching holes (3); the quenching channel (4) is located in the receiving chamber (2); the quenching channel (4) is for blade blanks to pass through; an inlet pipe (51) and an outlet pipe (52) are provided near the two ends of the quenching box (1); the inlet pipe (51) and the outlet pipe (52) are communicated with the receiving chamber (2); the other ends of the inlet pipe (51) and the outlet pipe (52) are connected to an external circulation device.

2. The surgical knife quenching device according to claim 1, characterized in that: There is a gap (6) between the side of the quenching channel (4) and the quenching box (1).

3. The surgical knife quenching device according to claim 2, characterized in that: A main heat sink (71) is provided on the outside of the quenching channel (4), and the main heat sink (71) extends along the extension direction of the quenching channel (4). Transmission notches (711) are provided at both ends of the main heat sink (711), and the positions of the transmission notches (711) correspond to the positions of the inlet pipe (51) and the outlet pipe (52).

4. The surgical knife quenching device according to claim 3, characterized in that: A secondary heat conducting plate (72) is provided on the main heat conducting plate (71), and the secondary heat conducting plate (72) extends along the extension direction of the main heat conducting plate (71).

5. The surgical knife quenching device according to claim 3, characterized in that: The main heat-generating plate (71) is connected to the quenching box (1).

6. The surgical knife quenching device according to claim 1, characterized in that: A flexible scraper (8) is provided on the quenching channel (4), and the scraper (8) is used to clean the surface of the blade blank.