Wall surface protective layer spraying device for tunnel construction

By using a spraying device that automatically stirs and collects paint during tunnel construction, the problem of paint stirring and splashing during tunnel construction is solved, and work efficiency and safety are improved.

CN223386924UActive Publication Date: 2025-09-26LANZHOU JIAOTONG UNIV
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Patent Information

Application Number
CN202422669311.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-26
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In existing tunnel construction, workers need to manually stir the protective layer of paint before spraying, which increases the workload. The paint is easy to solidify and splashes during the spraying process and is difficult to collect, resulting in low efficiency and difficulty in cleaning.

Method used

A device including a spraying component and a collecting component is designed. The spraying component automatically stirs the paint through a driving motor and a stirring rod, and the collecting component collects splashed paint through a collection cover and a recovery pump, reducing manual operation and paint waste.

Benefits of technology

It realizes automatic stirring of paint, avoids solidification and splashing, improves work efficiency, reduces cleaning workload, and meets the use needs of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wall surface protective layer spraying device for tunnel construction, which belongs to the technical field of tunnel construction, and adopts the technical scheme that the wall surface protective layer spraying device comprises a bottom plate, a spraying assembly is arranged at the top of the bottom plate, and a collecting assembly is arranged at the top of the bottom plate. By starting the spraying assembly, the wall surface can be sprayed without manually stirring the coating of the protective layer by a worker, so that the workload of the worker is reduced, and the situation that the coating is solidified due to long-time standing in the spraying process is avoided; according to the paint spraying device for the wall surface, the protective layer paint does not need to be stirred again by a worker, so that the working efficiency of the worker is improved, the use of the worker is facilitated, and when the wall surface is sprayed, the splashing paint can be effectively shielded through the collecting assembly, so that the situation that the paint is splashed during spraying is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel construction, in particular to a wall protection layer spraying device for tunnel construction. Background Art

[0002] A tunnel is an engineering structure buried in the ground and is a form of human utilization of underground space. Tunnels can be divided into traffic tunnels, hydraulic tunnels, municipal tunnels, mining tunnels, etc. The structure of a tunnel consists of two parts: the main building and ancillary equipment. The main building consists of the tunnel body and the tunnel portal, and the ancillary equipment includes car shelters, fire-fighting facilities, emergency communications, and drainage facilities.

[0003] During tunnel construction, waterproofing equipment is required to lay waterproofing materials on the inner wall of the tunnel. However, some equipment is not equipped with wheels, making it impossible to move the equipment, increasing the labor cost, and not being suitable for tunnels of various apertures, which reduces the practicality of the equipment. In addition, some equipment sprays unevenly and is not suitable for curved tunnels, which greatly reduces the utilization rate of the equipment.

[0004] At present, the Chinese utility model with the publication number CN216879913U discloses a tunnel construction waterproof material spraying device, including a connecting column and a frame bottom plate. A motor is provided on one side of the center of the frame bottom plate and is fixedly connected. The motor is respectively provided with an open button, an off button, a forward button, and a reverse button. The outer side of the motor center is rotated and connected to the motor gear shaft. The side of the motor gear shaft away from the motor is fixedly connected to the motor gear. The motor gear and the frame gear are engaged with each other. The advantage of the tunnel construction waterproof material spraying device of the utility model over other utility models is that it can be used in tunnels with large, medium and small apertures, and is equipped with wheels for easy movement, reducing the workload of workers. The equipment uses motor rotation to drive the equipment to complete a series of spraying processes. It is simple, easy to understand and easy to operate. The equipment uses a curved plate design nozzle, which makes the equipment have great advantages in curved tunnels.

[0005] In response to the above problems, the existing patent provides a solution. When the staff sprays the protective layer on the wall inside the tunnel, they are usually required to manually stir the paint of the protective layer before spraying the wall, which increases the workload of the staff. In addition, the paint is easily solidified if it remains stationary for a long time during the spraying process, so the staff is required to stir the protective layer paint again, which reduces the work efficiency of the staff and is not conducive to the use of the staff. At the same time, in the process of spraying the wall, the paint cannot be shielded, which will cause the paint to splash, and the splashed paint cannot be effectively collected, so it will fall on the ground. It is time-consuming and laborious for the staff to clean up the paint later, so it cannot meet the use needs of the staff.

[0006] Therefore, a wall protective layer spraying device for tunnel construction is proposed. Utility Model Content

[0007] The purpose of the present utility model is to provide a wall protective layer spraying device for tunnel construction, which can solve the existing problem that when workers spray the protective layer on the wall inside the tunnel, they usually need to manually stir the paint of the protective layer before spraying the wall, thereby increasing the workload of the workers, and the paint is likely to solidify if it remains stationary for a long time during the spraying process, so the workers are required to stir the protective layer paint again, which reduces the work efficiency of the workers and is not conducive to the use of the workers. At the same time, in the process of spraying the wall, the paint cannot be shielded, which will cause the paint to splash, and the splashed paint cannot be effectively collected, so it will fall on the ground, and it will be time-consuming and laborious for the workers to clean up the paint later, so the problem that the use needs of the workers cannot be met.

[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a wall protective layer spraying device for tunnel construction, comprising a base plate, a spraying assembly provided on the top of the base plate, and a collecting assembly provided on the top of the base plate;

[0009] The spraying assembly includes a tank body, a driving motor, a stirring rod, a liquid extraction pipe, a high-pressure pump, a delivery hose and a high-pressure nozzle. The tank body is bolted to the top of the base plate, the top of the tank body is bolted to the driving motor, the output end of the driving motor is bolted to the stirring rod, the stirring rod is rotatably connected to the inside of the tank body, the front side of the tank body is connected to the liquid extraction pipe, the front side of the liquid extraction pipe is bolted to the absorption end of the high-pressure pump, the discharge end of the high-pressure pump is bolted to the delivery hose, and the top of the delivery hose is bolted to the high-pressure nozzle.

[0010] Preferably, the collection assembly includes a collection cover, which is clamped on the outside of the high-pressure nozzle. The bottom of the collection cover is connected to a return pipe, the rear side of the return pipe is bolted to the absorption end of the recovery pump, and the discharge end of the recovery pump is bolted to a liquid guide tube, and the rear side of the liquid guide tube is connected to the recovery box.

[0011] Preferably, a ball bearing is provided on the front side of the collecting cover, and the ball bearing is rotatably connected to the inner side of the collecting cover, and the number of the ball bearings is several.

[0012] Preferably, a supporting frame is bolted to the top of the base plate, and the high-pressure nozzle is clamped on the inner side of the supporting frame.

[0013] Preferably, a scraping rod is bolted to the outer side of the stirring rod, and the surface of the scraping rod is in contact with the inner wall of the tank body.

[0014] Preferably, a push-pull handle is bolted to the rear side of the base plate, and a protective cover is sleeved on the outer side of the push-pull handle.

[0015] Preferably, the bottom of the base plate is bolted with universal wheels, and the universal wheels are evenly distributed at the four corners of the bottom of the base plate.

[0016] Preferably, a cylinder telescopic rod is bolted to the bottom of the base plate, and a limit plate is bolted to the bottom of the cylinder telescopic rod.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. By providing a spraying assembly, the present application can realize that when workers spray the protective layer on the inner wall of the tunnel, they do not need to manually stir the paint of the protective layer before spraying the wall, thereby reducing the workload of the workers and avoiding the situation where the paint solidifies when it is stationary for a long time during the spraying process. Therefore, the workers do not need to stir the protective layer paint again, thereby improving the work efficiency of the workers and facilitating their use;

[0019] 2. By setting up a collection component, the present application can effectively block the splashing paint during the spraying process on the wall, thereby avoiding the splashing of paint during spraying. At the same time, the splashing paint can be effectively collected so that it will not fall to the ground, thereby eliminating the need for staff to clean the bottom plate later, and thus can meet the use needs of staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is an overall structural diagram of the wall protective layer spraying device for tunnel construction of the present utility model;

[0021] Figure 2This is a schematic diagram of the structure of the spray assembly of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the collection component of the utility model;

[0023] Figure 4 This is a structural diagram of the telescopic rod and the limiting plate of the cylinder of the utility model;

[0024] Figure 5 This is a structural diagram of the carrier frame of the present utility model.

[0025] In the figure, 1. bottom plate; 2. spraying assembly; 201. tank body; 202. driving motor; 203. stirring rod; 204. liquid extraction pipe; 205. high-pressure pump; 206. delivery hose; 207. high-pressure nozzle; 3. collecting assembly; 301. collecting cover; 302. return pipe; 303. recovery pump; 304. liquid guide tube; 305. recovery box; 4. ball bearing; 5. supporting frame; 6. scraper rod; 7. push-pull handle; 8. universal wheel; 9. cylinder telescopic rod; 10. limit plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 , this utility model provides a technical solution:

[0028] A wall protective layer spraying device for tunnel construction includes a base plate 1, a spraying assembly 2 is provided on the top of the base plate 1, and a collecting assembly 3 is provided on the top of the base plate 1;

[0029] The spraying assembly 2 includes a tank body 201, a drive motor 202, a stirring rod 203, a liquid extraction pipe 204, a high-pressure pump 205, a delivery hose 206 and a high-pressure nozzle 207. The tank body 201 is bolted to the top of the base plate 1. The top of the tank body 201 is bolted to the drive motor 202. The output end of the drive motor 202 is bolted to the stirring rod 203. The stirring rod 203 is rotatably connected to the inside of the tank body 201. The front side of the tank body 201 is connected to the liquid extraction pipe 204. The front side of the liquid extraction pipe 204 is bolted to the absorption end of the high-pressure pump 205. The discharge end of the high-pressure pump 205 is bolted to the delivery hose 206. The top of the delivery hose 206 is bolted to the high-pressure nozzle 207.

[0030] In this embodiment: by setting a base plate 1, a spraying component 2 and a collecting component 3, when the staff sprays the protective layer on the wall inside the tunnel, by starting the spraying component 2, it can be achieved that the staff does not need to manually stir the paint of the protective layer before spraying the wall, thereby reducing the workload of the staff and avoiding the situation where the paint solidifies after being stationary for a long time during the spraying process. Therefore, the staff does not need to stir the protective layer paint again, thereby improving the work efficiency of the staff, which is beneficial to the use of the staff. When spraying the wall, the collecting component 3 can be used to effectively block the splashing paint, thereby avoiding the splashing of the paint during spraying. At the same time, the splashing paint can be effectively collected so that it will not fall to the ground, so that the staff does not need to clean the base plate 1 later, thereby meeting the use needs of the staff.

[0031] Specifically, such as Figure 1 、 Figure 3 As shown, the collection component 3 includes a collection cover 301, which is clamped on the outside of the high-pressure nozzle 207. The bottom of the collection cover 301 is connected to a return pipe 302. The rear side of the return pipe 302 is bolted to the absorption end of the recovery pump 303. The discharge end of the recovery pump 303 is bolted to a liquid guide tube 304. The rear side of the liquid guide tube 304 is connected to the recovery box 305.

[0032] Specifically, such as Figure 1 、 Figure 3 As shown, a ball 4 is provided on the front side of the collecting cover 301 , and the ball 4 is rotatably connected to the inner side of the collecting cover 301 , and there are several balls 4 .

[0033] Specifically, such as Figure 1 、 Figure 5 As shown, a supporting frame 5 is bolted to the top of the base plate 1 , and the high-pressure nozzle 207 is clamped on the inner side of the supporting frame 5 .

[0034] In this embodiment: by providing a collection cover 301, a return pipe 302, a recovery pump 303, a liquid guide pipe 304, a recovery box 305, a ball 4 and a supporting frame 5, when the staff is spraying the inner wall of the tunnel, the collection cover 301 can be used to block the paint splashed by the spraying, and then the recovery pump 303 is started to transport the splashed paint through the return pipe 302 and the liquid guide pipe 304 to the inside of the recovery box 305, so that the splashed paint can be effectively blocked, thereby avoiding the splashing of the paint during spraying. At the same time, the splashed paint can be effectively collected so that it will not fall to the ground, so that the staff does not need to clean the bottom plate 1 later, thereby meeting the staff's use needs. By providing the ball 4, it can be achieved that the collection cover 301 is facilitated to move on the wall, thereby facilitating the staff to spray the wall. By providing the supporting frame 5, the high-pressure nozzle 207 can be supported, thereby facilitating the staff to place the high-pressure nozzle 207 when not in use.

[0035] Specifically, such as Figure 2 As shown, a scraper rod 6 is bolted to the outer side of the stirring rod 203 , and the surface of the scraper rod 6 contacts the inner wall of the tank body 201 .

[0036] Specifically, such as Figure 1 、 Figure 5 As shown, a push-pull handle 7 is bolted to the rear side of the base plate 1 , and a protective cover is sleeved on the outer side of the push-pull handle 7 .

[0037] In this embodiment: by providing a scraping rod 6, it is possible to scrape the inner wall of the tank body 201 to prevent the protective layer paint from adhering to the inner wall of the tank body 201. By providing a push-pull handle 7, it is convenient for the staff to push and pull the spraying device, and at the same time protect the hands of the staff during the pushing and pulling process.

[0038] Specifically, such as Figure 1 、 Figure 5 As shown, universal wheels 8 are bolted to the bottom of the base plate 1 , and the universal wheels 8 are evenly distributed at the four corners of the bottom of the base plate 1 .

[0039] Specifically, such as Figure 4 As shown, a cylinder telescopic rod 9 is bolted to the bottom of the base plate 1 , and a limit plate 10 is bolted to the bottom of the cylinder telescopic rod 9 .

[0040] In this embodiment: by providing universal wheels 8, it is possible to facilitate the staff to move the spraying device, thereby facilitating the staff to spray different positions inside the tunnel. By providing a cylinder telescopic rod 9 and a limit plate 10, the spraying device can be limited in the process of the staff spraying the wall to prevent shaking during use.

[0041] Working principle: When the staff is spraying the protective layer on the wall inside the tunnel, the staff starts the driving motor 202 on the top of the tank body 201 to drive the stirring rod 203 to stir the internal protective layer paint. After the stirring is completed, the high-pressure pump 205 is started to transport the paint to the inside of the delivery hose 206 through the liquid extraction pipe 204, and then sprayed out through the high-pressure nozzle 207. It can be achieved that the staff does not need to manually stir the protective layer paint before spraying the wall, thereby reducing the workload of the staff and avoiding the situation where the paint will solidify if it is stationary for a long time during the spraying process. Therefore, there is no need for the staff to stir the protective layer paint again. The protective coating is stirred, thereby improving the work efficiency of the staff, which is convenient for the staff to use. Then, the collection cover 301 can be used to block the paint splashed by the spraying, and then the recovery pump 303 is started to transport the splashed paint through the return pipe 302 and the liquid guide pipe 304 to the inside of the recovery box 305. Therefore, the splashed paint can be effectively blocked, thereby avoiding the splashing of the paint during spraying. At the same time, the splashed paint can be effectively collected so that it will not fall to the ground, so that the staff does not need to clean the base plate 1 later, so it can meet the use needs of the staff.

[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A wall protective layer spraying device for tunnel construction, comprising a base plate (1), characterized in that: A spraying assembly (2) is provided on the top of the base plate (1), and a collecting assembly (3) is provided on the top of the base plate (1); The spraying assembly (2) comprises a tank body (201), a driving motor (202), a stirring rod (203), a liquid extraction pipe (204), a high-pressure pump (205), a delivery hose (206) and a high-pressure nozzle (207); the tank body (201) is bolted to the top of the bottom plate (1); the top of the tank body (201) is bolted to the driving motor (202); the output end of the driving motor (202) is bolted to the stirring rod (203); the stirring rod (203) is rotatably connected to the inside of the tank body (201); the front side of the tank body (201) is connected to the liquid extraction pipe (204); the front side of the liquid extraction pipe (204) is bolted to the absorption end of the high-pressure pump (205); the discharge end of the high-pressure pump (205) is bolted to the delivery hose (206); the top of the delivery hose (206) is bolted to the high-pressure nozzle (207).

2. The wall protective layer spraying device for tunnel construction according to claim 1, characterized in that: The collecting assembly (3) comprises a collecting cover (301), the collecting cover (301) being clamped on the outside of the high-pressure nozzle (207), the bottom of the collecting cover (301) being connected to a return pipe (302), the rear side of the return pipe (302) being bolted to the absorption end of a recovery pump (303), the discharge end of the recovery pump (303) being bolted to a liquid guide pipe (304), the rear side of the liquid guide pipe (304) being connected to a recovery box (305).

3. The wall protective layer spraying device for tunnel construction according to claim 2, characterized in that: The front side of the collecting cover (301) is provided with a ball (4), and the ball (4) is rotatably connected to the inner side of the collecting cover (301). The number of the ball (4) is several.

4. The wall protective layer spraying device for tunnel construction according to claim 1, characterized in that: A carrier frame (5) is bolted to the top of the base plate (1), and the high-pressure nozzle (207) is clamped on the inner side of the carrier frame (5).

5. The wall protection layer spraying device for tunnel construction according to claim 1, characterized in that: A wall scraping rod (6) is bolted to the outer side of the stirring rod (203), and the surface of the wall scraping rod (6) is in contact with the inner wall of the tank body (201).

6. The wall protection layer spraying device for tunnel construction according to claim 1, characterized in that: A push-pull handle (7) is bolted to the rear side of the base plate (1), and a protective cover is sleeved on the outer side of the push-pull handle (7).

7. The wall protection layer spraying device for tunnel construction according to claim 1, characterized in that: The bottom of the base plate (1) is bolted with universal wheels (8), and the universal wheels (8) are evenly distributed at the four corners of the bottom of the base plate (1).

8. The wall protection layer spraying device for tunnel construction according to claim 1, characterized in that: The bottom of the base plate (1) is bolted with a cylinder telescopic rod (9), and the bottom of the cylinder telescopic rod (9) is bolted with a limit plate (10).

Citation Information

Patent Citations

  • Tunnel construction waterproof material spraying device

    CN216879913U