Lightweight hub reduction gear convenient to install

By designing a lightweight wheel-side reducer that is easy to install and adopting a locking clip and bevel matching structure, the problems of inconvenient installation and high noise in the existing technology are solved, rapid installation and efficient transmission are achieved, and the failure rate and noise are reduced.

CN223387935UActive Publication Date: 2025-09-26XINJIANG ACADEMY OF AGRI & RECLAMATION SCI
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Patent Information

Application Number
CN202423066029.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-09-26
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing wheel-side reducers are inconvenient to install, have complex and high-cost traditional structures, are difficult to maintain, and produce loud noises when running at high speeds.

Method used

A lightweight wheel-side reducer that is easy to install is designed. It adopts a locking clip and a bevel matching structure to achieve passive locking. It combines a lightweight frame and an efficient transmission mechanism to reduce weight and noise.

Benefits of technology

It enables quick and convenient installation of the wheel-side reducer, reduces failure rate and transmission noise, and improves transmission efficiency and equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lightweight hub reduction gear convenient to install, which relates to the technical field of hub reduction gears and comprises an installation cylinder, an inner cylinder slidably sleeved in the installation cylinder, an installation rod fixedly connected to the upper end in the installation cylinder, a locking piece fixedly connected to the lower end of the installation rod, a matching groove arranged in the inner cylinder, and a locking clamp arranged in the matching groove. A locking shaft is connected to the surface of one side of the locking clamp, one end of the locking shaft is rotationally connected with the surface of one side in the matching groove, and a matching slope is arranged at the upper end of the locking clamp and is in sliding fit with the lower end of the locking piece. According to the light-weight hub reduction gear convenient to install, by arranging the matching inclined face capable of being matched with the locking piece, when the inner cylinder enters the installation cylinder, the matching inclined face abuts against the locking piece, the locking clamp is rotated and opened in the matching groove, and therefore after the locking clamp moves to the position above the locking piece, the locking clamp rotates and resets again; therefore, passive locking of the speed reducer is achieved, and rapid and convenient installation is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheel-side reducers, and in particular to a lightweight wheel-side reducer that is easy to install. Background Art

[0002] As the final transmission device of the cotton picker drive axle transmission system, the wheel-side reducer has the function of reducing speed and increasing torque, which is of great significance for improving the system's carrying capacity and reducing the size of the entire drive axle.

[0003] Cotton pickers require a large final drive ratio and high ground clearance. Therefore, wheel-side reducers are typically installed close to the drive wheels to meet power and maneuverability requirements. This also improves the picker's driving force to meet or correct the overall transmission system's force matching, especially in applications requiring greater ground clearance and a higher final drive ratio.

[0004] However, wheel-side reducers under the existing technology are usually installed by bolt fixing, which is very inconvenient. In addition, traditional wheel-side reducers usually adopt planetary gear type, which has a complex structure and high cost, is difficult to maintain, and makes a lot of noise when running at high speed. Utility Model Content

[0005] The purpose of the utility model is to provide a lightweight wheel-side reducer that is easy to install, so as to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0007] A lightweight wheel-side reducer that is easy to install includes a mounting tube, an inner tube is slidably sleeved in the mounting tube, the upper end of the mounting tube is fixedly connected to a mounting rod, the lower end of the mounting rod is fixedly connected to a locking piece, a matching groove is provided inside the inner tube, a locking clip is provided in the matching groove, a locking shaft is connected to one side surface of the locking clip, one end of the locking shaft is rotatably connected to one side surface of the matching groove, a matching bevel is provided at the upper end of the locking clip, and the matching bevel is slidably matched with the lower end of the locking piece.

[0008] As a further preferred solution of the embodiment of the present invention, a fixing piece is connected in the mating groove, one end of the fixing piece is connected to a connecting tube, an opening and closing spring is connected between the fixing piece and the locking clamp, and the opening and closing spring is arranged on the outer surface of the connecting tube.

[0009] As a further preferred solution of the embodiment of the present invention, it also includes an upper cover body, the upper end of the mounting cylinder is fixedly connected to the lower surface of the upper cover body, the lower end of the inner cylinder is fixedly connected to a connecting rod, and the lower end of the connecting rod is fixedly connected to the lower shell.

[0010] As a further preferred solution of the embodiment of the present utility model, a lightweight frame is provided on the lower surface of the lower shell.

[0011] As a further preferred solution of the embodiment of the present invention, a through hole is provided inside the upper cover body, an input shaft is rotatably connected in the through hole, and an internal spline is connected to the lower end of the input shaft.

[0012] As a further preferred solution of the embodiment of the present utility model, a driven gear is rotatably connected inside the lower shell, an external spline is provided at the center of the driven gear, and the internal spline is meshed with the external spline.

[0013] As a further preferred embodiment of the present invention, the driven gear is engaged with an output gear, one end of the output gear is connected to an output shaft, a circular hole is provided at the lower end of the lower shell, and the lower end of the output shaft passes through the circular hole and rotates with the circular hole.

[0014] In the above technical solution, the utility model provides a lightweight wheel reducer that is easy to install and has the following beneficial effects:

[0015] 1. The utility model provides a matching bevel that can cooperate with the locking piece. When the inner cylinder enters the installation cylinder, the matching bevel touches the locking piece, causing the locking clip to rotate and open in the matching groove. After the locking clip moves to the top of the locking piece, it rotates and resets again and abuts against the locking piece, thereby realizing passive locking of the reducer and completing quick and convenient installation.

[0016] 2. The utility model reduces the weight of the device by setting a lightweight frame, and transmits power to the driven gear through the input shaft, thereby driving the output gear to rotate, and finally transmits the power through the output shaft, making the transmission of this device efficient and simple, with low failure rate and low transmission noise.

[0017] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0018] This application document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 A schematic diagram of the overall structure provided for an embodiment of the present utility model;

[0021] Figure 2 A bottom view provided for an embodiment of the present utility model;

[0022] Figure 3 A schematic diagram of the internal structure provided by an embodiment of the utility model;

[0023] Figure 4 A schematic diagram of the internal structure of the mounting tube provided in an embodiment of the present utility model;

[0024] Figure 5 This is a schematic diagram of the internal structure of the inner cylinder provided in an embodiment of the utility model.

[0025] Description of reference numerals:

[0026] 100. Upper cover; 101. Lower shell; 102. Lightweight frame; 200. Input shaft; 201. External spline; 202. Internal spline; 203. Driven gear; 204. Output gear; 205. Output shaft; 300. Mounting cylinder; 301. Mounting rod; 302. Locking piece; 400. Connecting rod; 401. Inner cylinder; 402. Matching groove; 403. Locking clip; 404. Matching bevel; 405. Locking shaft; 500. Fixing piece; 501. Connecting pipe; 502. Opening and closing spring. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0028] Please refer to 1-5, a lightweight wheel-side reducer that is easy to install, includes a mounting cylinder 300, an inner cylinder 401 is slidably sleeved inside the mounting cylinder 300, a mounting rod 301 is fixedly connected to the upper end of the mounting cylinder 300, a locking piece 302 is fixedly connected to the lower end of the mounting rod 301, a mating groove 402 is provided inside the inner cylinder 401, a locking clamp 403 is provided inside the mating groove 402, a locking shaft 405 is connected to the surface of one side of the locking clamp 403, one end of the locking shaft 405 is rotatably connected to the surface of one side of the inner side of the mating groove 402, a mating inclined surface 404 is provided on the upper end of the locking clamp 403, and the mating inclined surface 404 is slidably mated with the lower end of the locking piece 302.

[0029] The utility model provides a matching bevel 404 that can match with the locking piece 302. When the inner cylinder 401 enters the installation cylinder 300, the matching bevel 404 touches the locking piece 302, causing the locking clip 403 to rotate and open in the matching groove 402. After the locking clip 403 moves to the top of the locking piece 302, it rotates and resets again and abuts against the locking piece 302, thereby realizing passive locking of the reducer and completing quick and convenient installation.

[0030] In an embodiment further provided by the present invention, a fixing member 500 is connected in the mating groove 402, one end of the fixing member 500 is connected to a connecting tube 501, an opening and closing spring 502 is connected between the fixing member 500 and the locking clip 403, and the opening and closing spring 502 is arranged on the outer surface of the connecting tube 501.

[0031] Furthermore, the opening and closing spring 502 is used to reset the locking clip 403 after the locking clip 403 moves above the locking member 302 .

[0032] In an embodiment further provided by the present invention, an upper cover body 100 is further included, the upper end of the mounting cylinder 300 is fixedly connected to the lower surface of the upper cover body 100, the lower end of the inner cylinder 401 is fixedly connected to the connecting rod 400, and the lower end of the connecting rod 400 is fixedly connected to the lower shell 101.

[0033] In an embodiment further provided by the present invention, a lightweight frame 102 is provided on the lower surface of the lower shell 101 .

[0034] In an embodiment further provided by the present invention, a through hole is provided inside the upper cover body 100 , an input shaft 200 is rotatably connected in the through hole, and an internal spline 202 is connected to the lower end of the input shaft 200 .

[0035] In an embodiment further provided by the present invention, a driven gear 203 is rotatably connected inside the lower housing 101 . An external spline 201 is provided at the center of the driven gear 203 , and an internal spline 202 meshes with the external spline 201 .

[0036] In an embodiment further provided by the present invention, the driven gear 203 is engaged with the output gear 204, one end of the output gear 204 is connected to the output shaft 205, a circular hole is provided at the lower end of the lower shell 101, and the lower end of the output shaft 205 passes through the circular hole and rotates with the circular hole.

[0037] In the present invention, when installing the wheel-side reducer, the staff aligns the internal spline 202 on the input shaft 200 with the internal spline 202 and inserts it. Then, during the insertion process, the installation cylinder 300 is aligned with the inner cylinder 401 and inserted, so that the inner cylinder 401 is inserted into the installation cylinder 300, so that the matching bevel 404 touches the locking piece 302, and the locking clamp 403 rotates and opens in the matching groove 402, so that the locking clamp 403 moves to the top of the locking piece 302, and then rotates and resets again, abutting against the locking piece 302, to achieve passive locking of the reducer and complete quick and convenient installation; when the wheel-side reducer is working, the input shaft 200 transmits power to the driven gear 203 through the internal spline 202, thereby driving the output gear 204 to rotate, and finally transmits power through the output shaft 205, so that the transmission of this device is efficient and simple, with low failure rate and low transmission noise.

[0038] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A lightweight wheel-side reducer that is easy to install, comprising a mounting barrel (300), characterized in that: An inner cylinder (401) is slidably sleeved in the installation cylinder (300), a mounting rod (301) is fixedly connected to the upper end of the installation cylinder (300), a locking member (302) is fixedly connected to the lower end of the installation rod (301), a matching groove (402) is provided inside the inner cylinder (401), a locking clip (403) is provided inside the matching groove (402), a locking shaft (405) is connected to one side surface of the locking clip (403), one end of the locking shaft (405) is rotatably connected to the inner side surface of the matching groove (402), a matching inclined surface (404) is provided at the upper end of the locking clip (403), and the matching inclined surface (404) is slidably matched with the lower end of the locking member (302).

2. The lightweight wheel reducer that is easy to install according to claim 1 is characterized in that: A fixing member (500) is connected in the matching groove (402), one end of the fixing member (500) is connected to a connecting tube (501), an opening and closing spring (502) is connected between the fixing member (500) and the locking clamp (403), and the opening and closing spring (502) is arranged on the outer surface of the connecting tube (501).

3. The lightweight wheel reducer that is easy to install according to claim 2 is characterized in that: It also includes an upper cover body (100), the upper end of the mounting cylinder (300) is fixedly connected to the lower surface of the upper cover body (100), the lower end of the inner cylinder (401) is fixedly connected to a connecting rod (400), and the lower end of the connecting rod (400) is fixedly connected to the lower shell (101).

4. The lightweight wheel reducer that is easy to install according to claim 3 is characterized in that: A lightweight frame (102) is provided on the lower surface of the lower shell (101).

5. The lightweight wheel reducer that is easy to install according to claim 4 is characterized in that: A through hole is provided inside the upper cover body (100), an input shaft (200) is rotatably connected in the through hole, and an internal spline (202) is connected to the lower end of the input shaft (200).

6. The lightweight wheel reducer that is easy to install according to claim 5, characterized in that: A driven gear (203) is rotatably connected inside the lower housing (101), an external spline (201) is provided at the center of the driven gear (203), and the internal spline (202) is meshed with the external spline (201).

7. The lightweight wheel reducer that is easy to install according to claim 6 is characterized in that: The driven gear (203) is meshed with an output gear (204), one end of the output gear (204) is connected to an output shaft (205), a circular hole is provided at the lower end of the lower shell (101), and the lower end of the output shaft (205) passes through the circular hole and rotates in conjunction with the circular hole.