Online cleaning and deslagging device

Abstract

The utility model relates to the technical field of dryers, and discloses an online cleaning and deslagging device which comprises a rotating wheel type dryer, a circulating pipeline is arranged at the upper end of the rotating wheel type dryer, a heat exchange assembly is fixedly connected to the rear end of the rotating wheel type dryer, and an air inlet pipe is fixedly connected to the left side of the heat exchange assembly. The lower end of the heat exchange assembly is fixedly connected with a first discharging pipe. According to the online cleaning and deslagging device, the gas in the device is continuously connected from the heat exchange assembly to the pulse dust collector through the connecting pipe, so that the gas transmission smoothness is guaranteed, the gas leakage and loss are effectively reduced, the whole gas treatment process is optimized, and the stable operation of the process is ensured; the cone structure at the lower end of the pulse dust collector is convenient for collecting dust and impurities under the action of gravity and discharging the dust and the impurities through the discharging pipe II, so that the dust collection effect is improved. The air return pipe is communicated with the circulating pipeline, so that the cyclic utilization of the dedusted gas is ensured, the gas emission is reduced, the resource utilization rate is improved, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of dryers, in particular to an online cleaning and slag removal device. Background Art

[0002] The rotary dryer is a highly efficient drying equipment with a wide range of applications. In the production process of plastic products, dehumidification and drying of plastic raw materials is a very important step. The rotary dryer can effectively remove moisture from plastic raw materials, improve the molding quality of plastics, and reduce product defects. In the food industry, the rotary dryer is used for drying food raw materials, dehumidifying during food processing, and controlling the humidity of food storage environments.

[0003] During the drying process in a rotary dryer, the gas circulates within the system, often carrying a large amount of impurities, including dust, moisture, and material particles. These impurities not only affect the drying effect but can also damage the equipment. Therefore, an online cleaning and deslagging device has been proposed to effectively remove impurities during the gas circulation process, improving dust removal efficiency. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide an online cleaning and slag removal device, which can effectively solve the problems in the prior art.

[0005] The technical solution adopted by the utility model is: an online cleaning and slag removal device, including a rotary dryer, a circulation pipeline is provided at the upper end of the rotary dryer, a heat exchange component is fixedly connected to the rear end of the rotary dryer, an air inlet pipe is fixedly connected to the left side of the heat exchange component, a discharge pipe 1 is fixedly connected to the lower end of the heat exchange component, a solenoid valve 1 is fixedly connected to the outer side of the discharge pipe 1, a pulse dust collector is fixedly connected to the rear end of the rotary dryer, an air outlet end of the pulse dust collector is fixedly connected to the return air pipe, a discharge end of the pulse dust collector is fixedly connected to a discharge pipe 2, a solenoid valve 2 is fixedly connected to the outer side of the discharge pipe 2, and a quick-opening receiving tank is fixedly connected to the rear end of the rotary dryer;

[0006] The heat exchange assembly includes a heat exchanger body, a heat exchange main pipe, a conduit, an air inlet pipe, an air outlet pipe, a heat medium heat exchange pipe and a refrigerant heat exchange pipe. The heat exchange main pipe is fixedly connected to the left side of the heat exchanger body, the conduit is fixedly connected to the lower end of the heat exchange main pipe, the air inlet pipe and the air outlet pipe are fixedly connected to the left side of the heat exchange main pipe, and the heat medium heat exchange pipe and the refrigerant heat exchange pipe are fixedly connected to the right side of the heat exchanger body.

[0007] Preferably, the left end of the air outlet pipe is fixedly connected to a connecting pipe, and the right end of the connecting pipe is fixedly connected to the air inlet end of the pulse dust collector.

[0008] Through the above technical solution, the gas enters the pulse dust collector smoothly from the outlet pipe of the heat exchange component through the connecting pipe. This connection method ensures the continuity of the gas transmission path, so that the gas after heat exchange can directly enter the dust removal link, reducing gas leakage and loss, and optimizing the gas treatment process of the entire device.

[0009] Preferably, the lower end of the conduit is funnel-shaped, and the lower end of the conduit is fixedly connected to the feed pipe.

[0010] Through the above technical solution, the funnel-shaped structure at the lower end of the conduit is conducive to the collection of impurities and liquids, so that they can be discharged more smoothly through the discharge pipe, preventing accumulation in the heat exchange component, ensuring the normal operation of the heat exchange component, reducing failures caused by impurity accumulation, and improving the efficiency of cleaning and slag removal.

[0011] Preferably, the heat medium heat exchange tube uses steam as the heat medium, and the refrigerant heat exchange tube uses circulating water as the refrigerant.

[0012] Through the above technical solution, steam as a heat medium has high thermal energy and can provide sufficient heat for heat exchange, meet the heat exchange needs, and quickly increase the gas temperature; circulating water as a refrigerant has a wide source, low cost and stable cooling effect, and can effectively reduce the gas temperature. The combination of the two can efficiently realize the temperature regulation of the gas in the heat exchange component to adapt to different process requirements.

[0013] Preferably, the heat exchanger body adopts a fin-type heat exchanger.

[0014] Through the above technical solution, the finned heat exchanger increases the heat exchange area, enhances the heat transfer efficiency between the heat medium heat exchange tube and the refrigerant heat exchange tube and the gas, improves the heat exchange performance of the entire heat exchange component, and thus improves the working efficiency of the device.

[0015] Preferably, the lower end of the pulse dust collector adopts a cone-shaped structure, and the return air pipe and the circulation pipeline are interconnected.

[0016] Through the above technical solution, the conical structure of the pulse dust collector is conducive to the dust and impurities gathering to the bottom under the action of gravity, which is convenient for discharge through the second discharge pipe. The return air pipe is connected with the circulation pipeline to ensure that the gas after dust removal can return to the circulation system to continue to participate in the work of the rotary dryer, maintain the recycling of gas in the entire system, reduce gas emissions, and improve resource utilization.

[0017] Preferably, the first and second discharge pipes are both interconnected with the quick-opening receiving tank, and the air inlet pipe is interconnected with the silo of the rotary dryer through a pipeline.

[0018] Through the above technical solution, discharge pipe 1 and discharge pipe 2 are connected to the quick-opening receiving tank, and impurities, liquids or materials discharged from the heat exchange component and the pulse dust collector can be collected in the quick-opening receiving tank, which is convenient for centralized treatment and subsequent recycling. The air inlet pipe is connected to the rotary dryer silo, ensuring that the gas can stably enter the heat exchange component from the silo for treatment, ensuring the integrity of the gas circulation path of the entire device, and maintaining the stable operation of the device.

[0019] Compared with the prior art, the present invention provides an online cleaning and slag removal device with the following features:

[0020] Beneficial effects:

[0021] 1. The online cleaning and slag removal device features a continuous connection from the heat exchange component through the connecting pipe to the pulse dust collector, ensuring smooth gas transmission, effectively reducing gas leakage and loss, optimizing the entire gas treatment process, and ensuring stable process operation. The conical structure at the lower end of the pulse dust collector facilitates the collection of dust and impurities under the action of gravity and discharges them through the second discharge pipe, improving dust removal efficiency. The connection between the return pipe and the circulation pipeline ensures the recycling of the dust-removed gas, reducing gas emissions, improving resource utilization, and lowering production costs.

[0022] 2. The online cleaning and deslagging device features a funnel-shaped structure at the lower end of the conduit, facilitating the discharge of impurities and liquids, preventing their accumulation within the heat exchange component. This reduces the risk of failure, improves cleaning and deslagging efficiency, and ensures the proper functioning of the heat exchange component. The heat exchange tubes utilize steam for the heating medium and circulating water for the cooling medium. Combining the advantages of both, the device efficiently regulates gas temperature to meet the temperature requirements of various processes. Furthermore, the use of finned heat exchangers increases the heat exchange area, enhances heat transfer efficiency, and improves the performance and efficiency of the entire heat exchange component. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0025] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model Figure 3 ;

[0026] Figure 4 This is an enlarged structural diagram of the heat exchange component of the utility model;

[0027] Figure 5 This is a schematic diagram of the disassembled structure of the heat exchange component and pulse dust collector of the utility model.

[0028] Among them: 1. Rotary dryer; 2. Circulation pipeline; 3. Heat exchange component; 301. Heat exchanger body; 302. Heat exchange main pipe; 303. Conduit; 304. Air inlet pipe; 305. Air outlet pipe; 306. Heat medium heat exchange pipe; 307. Refrigerant heat exchange pipe; 4. Connecting pipe; 5. Discharge pipe 1; 6. Solenoid valve 1; 7. Pulse dust collector; 8. Return air pipe; 9. Discharge pipe 2; 10. Solenoid valve 2; 11. Quick-opening receiving tank. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example 1: Figure 1-5 As shown, the utility model provides an online cleaning and slag removal device, including a rotary dryer 1, a circulation pipeline 2 is provided at the upper end of the rotary dryer 1, a heat exchange component 3 is fixedly connected to the rear end of the rotary dryer 1, an air inlet pipe 304 is fixedly connected to the left side of the heat exchange component 3, a discharge pipe 5 is fixedly connected to the lower end of the heat exchange component 3, a solenoid valve 6 is fixedly connected to the outer side of the discharge pipe 5, a pulse dust collector 7 is fixedly connected to the rear end of the rotary dryer 1, an air outlet end of the pulse dust collector 7 is fixedly connected to a return air pipe 8, a discharge end of the pulse dust collector 7 is fixedly connected to a discharge pipe 2 9, a solenoid valve 2 10 is fixedly connected to the outer side of the discharge pipe 2 9, and a quick-opening receiving tank 11 is fixedly connected to the rear end of the rotary dryer 1;

[0031] The heat exchange assembly 3 includes a heat exchanger body 301, a heat exchange main pipe 302, a conduit 303, an air inlet pipe 304, an air outlet pipe 305, a heat medium heat exchange pipe 306 and a refrigerant heat exchange pipe 307. The heat exchange main pipe 302 is fixedly connected to the left side of the heat exchanger body 301, the conduit 303 is fixedly connected to the lower end of the heat exchange main pipe 302, the air inlet pipe 304 and the air outlet pipe 305 are fixedly connected to the left side of the heat exchanger main pipe 302, and the heat medium heat exchange pipe 306 and the refrigerant heat exchange pipe 307 are fixedly connected to the right side of the heat exchanger body 301.

[0032] Specifically, the left end of the outlet pipe 305 is fixedly connected to the connecting pipe 4, and the right end of the connecting pipe 4 is fixedly connected to the air inlet of the pulse dust collector 7. The advantage is that the gas can smoothly enter the pulse dust collector 7 from the outlet pipe 305 of the heat exchange component 3 through the connecting pipe 4. This connection method ensures the continuity of the gas transmission path, allowing the gas after heat exchange to directly enter the dust removal process, reducing gas leakage and loss, and optimizing the gas processing process of the entire device.

[0033] Specifically, the lower end of the conduit 303 is funnel-shaped and fixedly connected to the discharge pipe 1 5. Advantageously, the funnel-shaped structure at the lower end of the conduit 303 facilitates the collection of impurities and liquid, allowing them to be discharged more smoothly through the discharge pipe 1 5, preventing accumulation within the heat exchange assembly 3. This ensures the normal operation of the heat exchange assembly 3, reduces malfunctions caused by impurity accumulation, and improves the efficiency of cleaning and slag removal.

[0034] Example 2: Figure 2-5 As shown, it is an improvement to the previous embodiment.

[0035] Specifically, heat medium heat exchange tube 306 uses steam as the heat medium, and refrigerant heat exchange tube 307 uses circulating water as the refrigerant. The advantages are that steam, as a heat medium, has high thermal energy and can provide sufficient heat for heat exchange, meeting heat exchange requirements and rapidly increasing the gas temperature. Circulating water, as a refrigerant, has a wide range of sources, low cost, and a stable cooling effect, effectively reducing the gas temperature. The combination of the two can efficiently achieve temperature regulation of the gas within heat exchange assembly 3 to meet different process requirements.

[0036] Specifically, the heat exchanger body 301 is a finned heat exchanger. Advantageously, the finned heat exchanger increases the heat exchange area, enhances the heat transfer efficiency between the heat medium heat exchange tube 306 and the coolant heat exchange tube 307 and the gas, improves the heat exchange performance of the entire heat exchange assembly 3, and thereby enhances the operating efficiency of the device.

[0037] Specifically, the lower end of the pulse dust collector 7 adopts a pyramidal structure, and the return air pipe 8 is interconnected with the circulation pipeline 2. The advantage is that the pyramidal structure of the pulse dust collector 7 facilitates the collection of dust and impurities at the bottom under the action of gravity, and is conveniently discharged through the discharge pipe 2 9. The connection between the return air pipe 8 and the circulation pipeline 2 ensures that the dust-removed gas can return to the circulation system and continue to participate in the operation of the rotary dryer 1, thus maintaining the recycling of gas in the entire system, reducing gas emissions, and improving resource utilization.

[0038] Specifically, discharge pipe 1 5 and discharge pipe 2 9 are both interconnected with a quick-opening receiving tank 11, and air inlet pipe 304 is interconnected with the silo of rotary dryer 1 via a pipeline. Advantageously, discharge pipe 1 5 and discharge pipe 2 9 are connected to quick-opening receiving tank 11, allowing impurities, liquids, or materials discharged from heat exchange assembly 3 and pulse dust collector 7 to be collected in quick-opening receiving tank 11, facilitating centralized processing and subsequent recycling. The connection between air inlet pipe 304 and the silo of rotary dryer 1 ensures that gas can stably enter the heat exchange assembly 3 from the silo for processing, ensuring the integrity of the gas circulation path throughout the device and maintaining stable operation of the device.

[0039] Working Principle: During operation, the gas within the silo of rotary dryer 1 enters heat exchange assembly 3 through air inlet pipe 304. The gas first enters heat exchange main pipe 302. Then, within heat exchanger body 301, it exchanges heat through heating medium heat exchange pipe 306 and cooling medium heat exchange pipe 307 to achieve the predetermined temperature regulation requirement. After heat exchange, the gas enters pulse dust collector 7 from outlet pipe 305 through connecting pipe 4. In pulse dust collector 7, dust and other impurities in the gas are separated. The purified gas returns to circulation pipeline 2 through return pipe 8 and continues to participate in the drying cycle of rotary dryer 1. As the heat exchange process progresses, impurities or liquids generated within heat exchange assembly 3 enter discharge pipe 5 through conduit 303. When cleaning is required, open the solenoid valve 16, and impurities and liquids enter the quick-opening receiving tank 11 through the discharge pipe 5 for collection. In the pulse dust collector 7, dust and other impurities gather at the lower end of its cone-shaped structure. When cleaning is required, open the solenoid valve 10, and impurities enter the quick-opening receiving tank 11 through the discharge pipe 9. When the quick-opening receiving tank 11 collects a certain amount of impurities, liquids or materials, it can be quickly opened for cleaning or for recycling the valuable components therein. After the processing is completed, close the quick-opening receiving tank 11 and continue the operation of the device.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An online cleaning and slag removal device, comprising a rotary dryer (1), characterized in that: The upper end of the rotary dryer (1) is provided with a circulation pipeline (2), the rear end of the rotary dryer (1) is fixedly connected to a heat exchange component (3), the left side of the heat exchange component (3) is fixedly connected to an air inlet pipe (304), the lower end of the heat exchange component (3) is fixedly connected to a discharge pipe (5), the outer side of the discharge pipe (5) is fixedly connected to a solenoid valve (6), the rear end of the rotary dryer (1) is fixedly connected to a pulse dust collector (7), the air outlet end of the pulse dust collector (7) is fixedly connected to a return air pipe (8), the discharge end of the pulse dust collector (7) is fixedly connected to a discharge pipe (9), the outer side of the discharge pipe (9) is fixedly connected to a solenoid valve (10), and the rear end of the rotary dryer (1) is fixedly connected to a quick-opening receiving tank (11); The heat exchange assembly (3) comprises a heat exchanger body (301), a heat exchange main pipe (302), a conduit (303), an air inlet pipe (304), an air outlet pipe (305), a heat medium heat exchange pipe (306) and a refrigerant heat exchange pipe (307). The heat exchange main pipe (302) is fixedly connected to the left side of the heat exchanger body (301), the conduit (303) is fixedly connected to the lower end of the heat exchange main pipe (302), the air inlet pipe (304) and the air outlet pipe (305) are fixedly connected to the left side of the heat exchanger main pipe (302), and the heat medium heat exchange pipe (306) and the refrigerant heat exchange pipe (307) are fixedly connected to the right side of the heat exchanger body (301).

2. The online cleaning and slag removal device according to claim 1, characterized in that: The left end of the air outlet pipe (305) is fixedly connected to a connecting pipe (4), and the right end of the connecting pipe (4) is fixedly connected to the air inlet end of the pulse dust collector (7).

3. The online cleaning and slag removal device according to claim 1, characterized in that: The lower end of the conduit (303) is in a funnel-shaped structure, and the lower end of the conduit (303) is fixedly connected to the discharge pipe (5).

4. The online cleaning and slag removal device according to claim 1, characterized in that: The heat medium heat exchange pipe (306) uses steam as the heat medium, and the coolant heat exchange pipe (307) uses circulating water as the coolant.

5. The online cleaning and slag removal device according to claim 1, characterized in that: The heat exchanger body (301) adopts a fin-type heat exchanger.

6. The online cleaning and slag removal device according to claim 1, characterized in that: The lower end of the pulse dust collector (7) adopts a cone-shaped structure, and the return air pipe (8) and the circulation pipeline (2) are interconnected.

7. The online cleaning and slag removal device according to claim 1, characterized in that: The first discharge pipe (5) and the second discharge pipe (9) are both connected to the quick-open receiving tank (11), and the air inlet pipe (304) is connected to the silo of the rotary dryer (1) through a pipeline.

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