Propylene storage tank deformation detection device

By designing a propylene tank detection device with universal wheels for easy mobility and combining it with a rotating and lifting mechanism, the problem of blind spots in large-diameter tank detection is solved, all-round detection is achieved, and the accuracy and reliability of detection are improved.

CN223389148UActive Publication Date: 2025-09-26山东金岭化工股份有限公司
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Patent Information

Application Number
CN202423022043.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-09-26
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing propylene tank deformation detection devices have blind spots when detecting large-diameter tanks, resulting in reduced accuracy and reliability of detection results.

Method used

A detection device including universal wheels, a rotating mechanism and a lifting mechanism is designed. The universal wheels facilitate movement, the rotating mechanism drives the storage tank to rotate, and the lifting mechanism drives the scanner to rise and fall, realizing all-round detection.

Benefits of technology

It realizes all-round detection of large-diameter propylene storage tanks, avoids detection blind spots, and improves detection accuracy and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of storage tank detection, and discloses a propylene storage tank deformation detection device, which comprises a base, universal wheels are fixedly connected to four corners of the lower surface of the base, a support plate is fixedly connected to the front surface of the base, and a detection mechanism is arranged on the upper surface of the base; the upper side and the lower side of the supporting plate are jointly provided with a rotating mechanism. The detection device is convenient to move through universal wheels, a first motor drives a threaded rod to rotate, so that a lifting frame ascends and descends, a deformation scanner is driven to detect the propylene storage tank, a second motor in a rotating mechanism drives a rotating rod to rotate through a first gear and a second gear, and a rotating disc is driven to rotate by a certain angle. Therefore, the propylene storage tank is driven to rotate by a certain angle, the deformation scanner can carry out comprehensive scanning detection on the propylene storage tank, and the situation that when the specification (diameter) of the propylene storage tank is large, the deformation scanner cannot carry out comprehensive scanning is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of storage tank detection, in particular to a deformation detection device for a propylene storage tank. Background Art

[0002] Propylene storage tanks are important equipment in the petrochemical industry for storing propylene and other petrochemical products. Their structural integrity plays a vital role in ensuring production safety, preventing media leakage, and protecting the environment. Due to various factors such as construction quality, wind loads, and foundation settlement, propylene storage tanks may undergo geometric deformation during use. If these deformations are not discovered and addressed in a timely manner, they may have an adverse effect on the tank's load-bearing capacity, sealing performance, and overall stability. However, existing detection devices are large and inconvenient to move.

[0003] A Chinese patent discloses a deformation detection device for atmospheric pressure storage tanks (authorization announcement number CN217953416U). The patented technology uses a telescopic column that can be adjusted to accommodate vertical tanks of different heights. The first and second arc frames are detachable, which reduces the size of the detection device, facilitates transportation and movement, and improves the practicality of the device.

[0004] However, it has certain disadvantages: although there are multiple scanners, when the specifications of the tank (especially the diameter) are large, the scanner cannot fully scan it from a single position, resulting in some areas being unable to be detected, increasing the detection blind area, and then causing some potential problems or defects to be missed, affecting the accuracy and reliability of the detection results. Utility Model Content

[0005] The purpose of the utility model is to provide a propylene storage tank deformation detection device to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A propylene storage tank deformation detection device includes a base, wherein four corners of the lower surface of the base are fixedly connected to universal wheels, a support plate is fixedly connected to the front surface of the base, and a detection mechanism is provided on the upper surface of the base;

[0008] A rotating mechanism is commonly provided on the upper and lower sides of the support plate, and the rotating mechanism includes a turntable, and two fixed plates are symmetrically fixedly connected to the outer edge of the upper surface of the turntable, and a telescopic cylinder is fixedly connected to the surface of the fixed plate on the side away from the center of the turntable, and a fixed block is fixedly connected to the telescopic end of the telescopic cylinder. The rotating mechanism also includes a rotating part that drives the turntable to rotate.

[0009] As a further solution of the present invention: the detection mechanism includes a support seat, the upper surface of the support seat is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a threaded rod, the external thread of the threaded rod is connected to a lifting rod, the front end of the lifting rod is fixedly connected to a lifting frame, and the inner surface of the lifting frame is evenly fixed with multiple deformation scanners.

[0010] As a further solution of the present invention: the rotating member includes a fixed seat, the lower surface of the fixed seat is fixedly connected to the second motor, the output end of the second motor is fixedly connected to the first gear, the upper surface of the fixed seat is rotatably connected to the rotating rod, and the outside of the rotating rod is fixedly connected to the second gear.

[0011] As a further solution of the present invention: the turntable is located above the support plate.

[0012] As a further solution of the present invention: the lower end of the support seat is fixed to the upper surface of the base, the lower end of the threaded rod is rotatably connected to the inner lower surface of the support seat, the rear end of the lifting rod is slidably connected to the front surface of the support seat, and the lifting frame is opposite to the support plate.

[0013] As a further solution of the present invention: the upper end of the fixing seat is fixed to the lower surface of the support plate, the rotating rod movably passes through the support plate, and the upper end of the rotating rod is fixed to the lower surface of the turntable, and the first gear is meshedly connected to the second gear.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model facilitates the movement of the detection device by providing a universal wheel. The first motor drives the threaded rod to rotate, so that the lifting frame rises and falls, driving the deformation scanner to detect the propylene storage tank.

[0016] 2. The utility model is provided with a rotating mechanism. The second motor in the rotating mechanism drives the rotating rod to rotate through the first gear and the second gear, drives the turntable to rotate a certain angle, and thus drives the propylene storage tank to rotate a certain angle, so that the deformation scanner can perform a comprehensive scanning and detection of the propylene storage tank, avoiding the situation where the deformation scanner cannot perform a comprehensive scan when the specifications (diameter) of the propylene storage tank are large. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of a propylene storage tank deformation detection device;

[0018] Figure 2 This is a schematic diagram of the structure of a detection mechanism in a propylene storage tank deformation detection device;

[0019] Figure 3 This is a schematic diagram of the structure of a rotating mechanism in a propylene tank deformation detection device;

[0020] Figure 4 This is a schematic diagram of the structure of a rotating part in a propylene tank deformation detection device.

[0021] In the figure: 1. Base; 2. Universal wheel; 3. Support plate; 4. Detection mechanism; 5. Support seat; 6. First motor; 7. Threaded rod; 8. Lifting rod; 9. Lifting frame; 10. Deformation scanner; 11. Rotating mechanism; 12. Turntable; 13. Fixed plate; 14. Telescopic cylinder; 15. Fixed block; 16. Rotating part; 17. Fixed seat; 18. Second motor; 19. First gear; 20. Rotating rod; 21. Second gear. DETAILED DESCRIPTION

[0022] See also Figure 1 and Figure 2 In an embodiment of the present utility model, a deformation detection device for a propylene storage tank includes a base 1, universal wheels 2 are fixedly connected to the four corners of the lower surface of the base 1, and a support plate 3 is fixedly connected to the front surface of the base 1. A detection mechanism 4 is provided on the upper surface of the base 1, and the detection mechanism 4 includes a support seat 5, the lower end of the support seat 5 is fixedly connected to the upper surface of the base 1, a first motor 6 is fixedly connected to the upper surface of the support seat 5, a threaded rod 7 is fixedly connected to the output end of the first motor 6, the lower end of the threaded rod 7 is rotatably connected to the inner lower surface of the support seat 5, the outer surface of the threaded rod 7 is threadedly connected to a lifting rod 8, the rear end of the lifting rod 8 is slidably connected to the front surface of the support seat 5, the front end of the lifting rod 8 is fixedly connected to a lifting frame 9, the lifting frame 9 is opposite to the support plate 3, and a plurality of deformation scanners 10 are evenly fixed to the inner surface of the lifting frame 9;

[0023] The first motor 6 is connected to the forward and reverse circuit, and is used to drive the threaded rod 7 to rotate, thereby driving the lifting frame 9 to move up and down;

[0024] The lifting frame 9 is a hollow cylinder;

[0025] The propylene storage tank is placed on the upper surface of the support plate 3, and the lifting frame 9 can move up and down outside the propylene storage tank;

[0026] The deformation scanner 10 is a prior art, and has the same structure and working principle as the scanner in a normal pressure storage tank deformation detection device (authorization announcement number CN217953416U), and is used to perform deformation detection on propylene storage tanks; the deformation scanner 10 is connected to an external display device to display the detection data on the display device.

[0027] exist Figure 1 、 Figure 3 and Figure 4The upper and lower sides of the support plate 3 are jointly provided with a rotating mechanism 11, which includes a turntable 12, the turntable 12 is located above the support plate 3, and two fixed plates 13 are symmetrically fixed at the outer edge of the upper surface of the turntable 12. The fixed plate 13 is fixedly connected to the surface of the side away from the center of the turntable 12 with a telescopic cylinder 14, and the telescopic end of the telescopic cylinder 14 is fixedly connected to a fixed block 15. The rotating mechanism 11 also includes a rotating member 16 for driving the turntable 12 to rotate. The rotating member 16 includes a fixed seat 17, the upper end of the fixed seat 17 is fixed to the lower surface of the support plate 3, the lower surface of the fixed seat 17 is fixedly connected to a second motor 18, the output end of the second motor 18 is fixedly connected to a first gear 19, the upper surface of the fixed seat 17 is rotatably connected to a rotating rod 20, the rotating rod 20 movably passes through the support plate 3, and the upper end of the rotating rod 20 is fixedly connected to the lower surface of the turntable 12, the outer side of the rotating rod 20 is fixedly connected to a second gear 21, and the first gear 19 is meshedly connected to the second gear 21;

[0028] The telescopic cylinder 14 is preferably an electric cylinder, which can drive the fixing block 15 to clamp and fix the propylene storage tank after it is extended;

[0029] The second motor 18 is equipped with a brake, that is, the motor shaft cannot rotate after power is cut off; the second motor 18 is preferably a servo motor or a stepper motor, which can rotate a fixed angle each time it is started and stopped;

[0030] The engagement of the first gear 19 and the second gear 21 can drive the rotating rod 20 to rotate, thereby driving the turntable 12 to rotate, and then driving the propylene storage tank to rotate a fixed angle, so that the deformation scanner 10 can perform a comprehensive scanning and inspection of the propylene storage tank, avoiding the situation where the deformation scanner 10 cannot perform a comprehensive scan when the specifications (diameter) of the propylene storage tank are large.

[0031] The working principle of the present utility model is: when in use, the staff places the propylene storage tank on the turntable 12, opens the telescopic cylinder 14 to drive the fixing block 15 to extend and clamp the propylene storage tank; then the first motor 6 drives the threaded rod 7 to rotate, and the lifting frame 9 descends to the lowest end, and then rises to the highest end. During this process, the deformation scanner 10 performs a comprehensive inspection of the propylene storage tank; after one round trip, the second motor 18 drives the first gear 19 to rotate, and the second gear 21 will drive the rotating rod 20 to rotate a certain angle, thereby driving the turntable 12 to rotate a certain angle, and then driving the propylene storage tank to rotate a certain angle. Subsequently, the lifting frame 9 descends to the lowest end again, and then rises to the highest end, and scans and inspects the propylene storage tank again, thereby performing a comprehensive inspection of the propylene storage tank.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0033] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

Claims

1. A propylene storage tank deformation detection device, comprising a base (1), wherein the four corners of the lower surface of the base (1) are fixedly connected to universal wheels (2), and the front surface of the base (1) is fixedly connected to a support plate (3), and the upper surface of the base (1) is provided with a detection mechanism (4); It is characterized by: A rotating mechanism (11) is commonly provided on the upper and lower sides of the support plate (3). The rotating mechanism (11) includes a turntable (12). Two fixed plates (13) are symmetrically fixed to the outer edges of the upper surface of the turntable (12). A telescopic cylinder (14) is fixed to the surface of the fixed plate (13) away from the center of the turntable (12). A fixed block (15) is fixed to the telescopic end of the telescopic cylinder (14). The rotating mechanism (11) also includes a rotating member (16) that drives the turntable (12) to rotate.

2. A propylene storage tank deformation detection device according to claim 1, characterized in that: The detection mechanism (4) includes a support base (5), the upper surface of the support base (5) is fixedly connected to a first motor (6), the output end of the first motor (6) is fixedly connected to a threaded rod (7), the external thread of the threaded rod (7) is connected to a lifting rod (8), the front end of the lifting rod (8) is fixedly connected to a lifting frame (9), and the inner surface of the lifting frame (9) is evenly fixedly connected to a plurality of deformation scanners (10).

3. A propylene storage tank deformation detection device according to claim 1, characterized in that: The rotating member (16) includes a fixed seat (17), a second motor (18) is fixedly connected to the lower surface of the fixed seat (17), an output end of the second motor (18) is fixedly connected to a first gear (19), and an upper surface of the fixed seat (17) is rotatably connected to a rotating rod (20), and the outside of the rotating rod (20) is fixedly connected to a second gear (21).

4. A propylene storage tank deformation detection device according to claim 1, characterized in that: The turntable (12) is located above the support plate (3).

5. A propylene storage tank deformation detection device according to claim 2, characterized in that: The lower end of the support seat (5) is fixed to the upper surface of the base (1), the lower end of the threaded rod (7) is rotatably connected to the inner lower surface of the support seat (5), the rear end of the lifting rod (8) is slidably connected to the front surface of the support seat (5), and the lifting frame (9) is opposite to the support plate (3).

6. A propylene storage tank deformation detection device according to claim 3, characterized in that: The upper end of the fixing seat (17) is fixed to the lower surface of the support plate (3), the rotating rod (20) movably passes through the support plate (3), and the upper end of the rotating rod (20) is fixed to the lower surface of the turntable (12), and the first gear (19) is meshedly connected to the second gear (21).