Pipe detection device

Abstract

The utility model provides a pipe detection device which comprises a pipe conveying mechanism, a visual detection module and a rotating mechanism, the rotating mechanism is arranged at the output end of the pipe conveying mechanism, and the visual detection module is arranged on one side of the rotating mechanism. The pipe conveying mechanism conveys the pipe to the rotating mechanism in the axial direction and enables the pipe to be located at the detection position of the visual detection module. During detection, the pipe is conveyed to a detection position through the conveying mechanism, then the visual detection module is used for detection, an operator does not need to operate, the surface defects of the pipe are automatically detected, misjudgment, missing detection and the like are not prone to occurring, during detection, the rotating mechanism drives the pipe to rotate, the surface of the pipe is comprehensively detected at a time, and operation is more convenient.

Description

Technical Field

[0001] The utility model relates to the field of parts detection, in particular to a pipe detection device. Background Art

[0002] During the pipe production process, various defects such as cracks, inclusions, and pores may develop due to raw material problems, improper production process control, and equipment failure. These defects not only affect the mechanical properties of the pipe but can also lead to serious safety accidents during use. Therefore, timely detection and elimination of these defects through pipe flaw detection is crucial to ensuring pipe quality and production safety.

[0003] Existing methods for pipe flaw detection include ultrasonic flaw detection, radiographic flaw detection, magnetic particle flaw detection, eddy current flaw detection, etc. The use of these methods is affected by factors such as pipe material and personnel technology, and may result in misjudgment and missed detection. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a pipe inspection device, including a pipe conveying mechanism, a visual inspection module and a rotating mechanism. The rotating mechanism is arranged at the output end of the pipe conveying mechanism, and the visual inspection module is arranged on one side of the rotating mechanism. The pipe conveying mechanism conveys the pipe axially to the rotating mechanism and places the pipe in the inspection position of the visual inspection module.

[0005] Preferably, the rotating mechanism includes a bracket, a worm gear, a worm, a motor and a rotating frame. The worm gear is rotatably mounted on the bracket, the worm gear is rotatably mounted on the bracket and engages with the worm gear, the motor is fixedly mounted on the bracket and connected to the worm gear, the rotating frame is fixedly connected to the worm gear, and the bracket, worm gear and rotating frame are all provided with through holes for the pipe to pass through, and the rotating frame is provided with a fixing mechanism for fixing the pipe.

[0006] Preferably, the fixing mechanism includes two clamping rollers and four pushing mechanisms for pushing the clamping rollers, four slide grooves are provided on the rotating frame, the pushing mechanism includes a slide plate, a spring, a bolt and a cover plate, the slide plate is slidingly set on the slide groove, one end of the clamping roller is passed through the slide plate, the cover plate is fixed to the outer end of the slide groove, a threaded hole is provided on the cover plate, a bolt is engaged with the threaded hole, a connecting block is connected to the bottom end of the bolt, a connecting groove is provided on the slide, the connecting block is provided in the connecting groove so that the bolt limits the position of the slide, the width of the connecting groove is larger than the connecting block, the spring is sleeved on the bolt and one end contacts the cover plate, and the other end contacts the slide plate to push the two clamping rollers to clamp the pipe.

[0007] Preferably, it also includes a support mechanism for assisting the rotating mechanism in supporting the pipe, the support mechanism includes a base, two bolts, and two support rollers, the base is provided with a slide groove two, the bottom of the support roller is provided with a slider, the slider is provided in the slide groove two, and the top of the slide groove two is provided with a pressure plate for fixing the slider, the base is provided with a threaded hole two, and the bolt two is connected to the threaded hole two to press down the pressure plate to fix the slider.

[0008] Preferably, two pressing plates are provided, and the two pressing plates are provided on the left and right sides of the second chute.

[0009] Preferably, a lifting mechanism is provided on the bracket, and the lifting mechanism includes a screw and a lifting frame. The lifting frame is installed on the bracket in a liftable manner, and the screw is rotatably installed on the top of the bracket. A nut is fixed on the lifting frame, and the screw and the nut are engaged to drive the lifting frame to move up and down, and the rotating mechanism is installed on the lifting frame.

[0010] The beneficial effects of the present invention are as follows: during inspection, the pipe is transported to the inspection position by the conveying mechanism, and then inspected by the visual inspection module. The operator does not need to operate, and the surface defects of the pipe are automatically detected, which is not prone to misjudgment, missed inspection, etc. During inspection, the rotating mechanism drives the pipe to rotate, thereby performing a comprehensive inspection of the pipe surface at one time, and the operation is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is the overall structural diagram of the utility model;

[0012] Figure 2 for Figure 1 A partial enlargement of the marked area. DETAILED DESCRIPTION

[0013] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0014] See also Figure 1-Figure 2 The utility model provides a pipe inspection device, including a pipe conveying mechanism 1, a visual inspection module 2 and a rotating mechanism. The rotating mechanism is arranged at the output end of the pipe conveying mechanism 1, and the visual inspection module 2 is arranged on one side of the rotating mechanism. The pipe conveying mechanism 1 conveys the pipe axially to the rotating mechanism and places the pipe in the inspection position of the visual inspection module 2.

[0015] During inspection, the pipe is transported to the inspection position by the conveying mechanism 1, and then inspected by the visual inspection module 2. The operator does not need to operate, and the surface defects of the pipe are automatically detected, which is not prone to misjudgment, missed inspection, etc. During inspection, the rotating mechanism drives the pipe to rotate, so that the surface of the pipe can be fully inspected at one time, which is more convenient to operate.

[0016] Furthermore, the rotating mechanism includes a bracket 31, a worm gear 32, a worm 33, a motor 34 and a rotating frame 35. The worm gear 32 is rotatably mounted on the bracket 31, the worm 33 is rotatably mounted on the bracket 31 and engages with the worm gear 32, the motor 34 is fixedly mounted on the bracket 31 and connected to the worm 33, and the rotating frame 35 is fixedly connected to the worm gear 32. The bracket 31, the worm gear 32 and the rotating frame 35 are all provided with through holes for the pipe to pass through, and the rotating frame 35 is provided with a fixing mechanism for fixing the pipe.

[0017] Furthermore, the fixing mechanism includes two clamping rollers 41 and four pushing mechanisms for pushing the clamping rollers 41. Four slide grooves 42 are provided on the rotating frame 35. The pushing mechanism includes a slide plate 43, a spring 44, a bolt 45 and a cover plate 46. The slide plate 43 is slidably set on the slide groove 42. One end of the clamping roller 41 is passed through the slide plate 43. The cover plate 46 is fixed to the outer end of the slide groove 42. A threaded hole 1 is provided on the cover plate 46. The bolt 1 45 engages with the threaded hole 1. The bottom end of the bolt 1 45 is connected to a connecting block 47. A connecting groove 48 is provided on the slide plate 43. The connecting block 47 is provided in the connecting groove 48 so that the bolt 1 45 limits the position of the slide plate 43. The width of the connecting groove 48 is greater than the connecting block 47. The spring 44 is sleeved on the bolt 1 45 and one end contacts the cover plate 46, and the other end contacts the slide plate 43 to push the two clamping rollers 41 to clamp the pipe.

[0018] Four propulsion mechanisms, arranged in groups of two, are located at either end of the clamping rollers 41. Because the width of the connecting groove 48 is greater than that of the connecting block 47, the slide 43 has a certain amount of floating space. After the pipe enters between the two clamping rollers 41, the spring 44 pushes the clamping rollers 41 to clamp the pipe. The rotating frame drives the clamping rollers 41 to rotate, which in turn drives the pipe, allowing the visual inspection module 2 to inspect the entire circumference at once. During operation, the motor 34 drives the worm 33, which in turn drives the worm gear 32, which in turn drives the rotating frame 35, thereby rotating the pipe.

[0019] Furthermore, it also includes a support mechanism for assisting the rotating mechanism in supporting the pipe, the support mechanism includes a base 51, a second bolt 52, and two support rollers 53. The base 51 is provided with a second slide groove 54, and a slider 55 is provided at the bottom of the support roller 53. The slider 55 is arranged in the second slide groove 54, and a pressure plate 56 for fixing the slider 55 is provided on the top of the second slide groove 54. A second threaded hole is provided on the base 51, and the second bolt 52 is connected to the second threaded hole to press down the pressure plate 56 to fix the slider 55.

[0020] After the conveyor mechanism 1 delivers a long length of pipe, the end of the pipe extends between two support rollers 53. The support rollers 53 support the pipe to prevent damage due to localized excessive stress. The slider 55 and the chute can adjust the distance between the support rollers 53 to accommodate pipes of different diameters.

[0021] Furthermore, two pressing plates 56 are provided, and the two pressing plates 56 are arranged on the left and right sides of the second slide groove 54, so that the sliding block 55 is subjected to balanced force and the overall structure is more stable.

[0022] Furthermore, a lifting mechanism is provided on the bracket 31, and the lifting mechanism includes a screw 61 and a lifting frame 62. The lifting frame 62 is installed on the bracket 31 in a lifting manner, and the screw 61 is installed on the top of the bracket 31 in a rotatable manner. A nut is fixed on the lifting frame 62, and the screw 61 engages with the nut to drive the lifting frame 62 to move up and down. The rotating mechanism is installed on the lifting frame 62.

[0023] By setting the lifting mechanism, when detecting pipes of different diameters, the height of the rotating mechanism can be adjusted so that the pipe can be clamped exactly in the middle of the clamping roller 41, so that the pipe is evenly stressed when being clamped, and the overall structure will not be cheap and will be more firm and stable.

[0024] The above are only preferred embodiments of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A pipe inspection device, characterized in that: The invention comprises a pipe conveying mechanism (1), a visual inspection module (2) and a rotating mechanism, wherein the rotating mechanism is arranged at the output end of the pipe conveying mechanism (1), and the visual inspection module (2) is arranged on one side of the rotating mechanism. The pipe conveying mechanism (1) conveys the pipe axially to the rotating mechanism and places the pipe in the inspection position of the visual inspection module (2).

2. The pipe inspection device according to claim 1, characterized in that: The rotating mechanism comprises a bracket (31), a worm wheel (32), a worm (33), a motor (34) and a rotating frame (35), wherein the worm wheel (32) is rotatably mounted on the bracket (31), the worm (33) is rotatably mounted on the bracket (31) and meshes with the worm wheel (32), the motor (34) is fixedly mounted on the bracket (31) and connected to the worm (33), the rotating frame (35) is fixedly connected to the worm wheel (32), the bracket (31), the worm wheel (32) and the rotating frame (35) are all provided with through holes for pipes to pass through, and the rotating frame (35) is provided with a fixing mechanism for fixing the pipes.

3. The pipe inspection device according to claim 2, characterized in that: The fixing mechanism includes two clamping rollers (41) and four pushing mechanisms for pushing the clamping rollers (41). Four slide grooves (42) are provided on the rotating frame (35). The pushing mechanism includes a slide plate (43), a spring (44), a bolt (45) and a cover plate (46). The slide plate (43) is slidably provided on the slide groove (42). One end of the clamping roller (41) is passed through the slide plate (43). The cover plate (46) is fixed to the outer end of the slide groove (42). A threaded hole (42) is provided on the cover plate (46). The screw hole (45) is provided on the cover plate (46). Bolt 1 (45) is engaged with threaded hole 1, and the bottom end of the bolt 1 (45) is connected to a connecting block (47). The slide plate (43) is provided with a connecting groove (48). The connecting block (47) is arranged in the connecting groove (48) so that the bolt 1 (45) limits the position of the slide plate (43). The width of the connecting groove (48) is larger than the connecting block (47). The spring (44) is sleeved on the bolt 1 (45) and one end contacts the cover plate (46), and the other end contacts the slide plate (43) to push the two clamping rollers (41) to clamp the pipe.

4. The pipe inspection device according to claim 2, characterized in that: The invention also includes a support mechanism for assisting the rotating mechanism in supporting the pipe, wherein the support mechanism includes a base (51), a second bolt (52), and two support rollers (53). The base (51) is provided with a second slide groove (54). The bottom of the support roller (53) is provided with a slider (55). The slider (55) is arranged in the second slide groove (54). The top of the second slide groove (54) is provided with a pressure plate (56) for fixing the slider (55). The base (51) is provided with a second threaded hole. The second bolt (52) is connected to the second threaded hole to press down the pressure plate (56) to fix the slider (55).

5. The pipe inspection device according to claim 4, characterized in that: Two pressing plates (56) are provided, and the two pressing plates (56) are provided on the left and right sides of the second slide groove (54).

6. The pipe inspection device according to claim 3, characterized in that: The bracket (31) is provided with a lifting mechanism, which includes a screw (61) and a lifting frame (62). The lifting frame (62) is installed on the bracket (31) in a lifting manner. The screw (61) is rotatably installed on the top of the bracket (31). A nut is fixed on the lifting frame (62). The screw (61) engages with the nut to drive the lifting frame (62) to move up and down. The rotating mechanism is installed on the lifting frame (62).

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