Chip mounting mechanism for electronic component production

By designing a quickly disassembled chip cylinder structure and an oil storage sponge ring system, the problems of chip cylinder wear and inconvenience in maintenance in the chip placement machine are solved, and the cylinder can be quickly maintained and lubrication maintained, thereby extending the service life of the equipment.

CN223391500UActive Publication Date: 2025-09-26FUQING DINGSHENG HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202422466403.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-26
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing placement machine's placement cylinder wears out during use, resulting in reduced sealing performance, and is inconvenient to repair and maintain, shortening its service life.

Method used

A quick-disassembly and assembly patch cylinder structure is designed, combined with an oil storage sponge ring and an oil filling pipe system to ensure the lubricity of the piston rod surface. Quick disassembly and application of lubricating oil are achieved through the cover plate and limit cylinder.

Benefits of technology

It realizes the rapid disassembly and maintenance of the patch cylinder, prolongs the service life and maintains the lubricity of the piston rod, reduces wear and tear, and extends the maintenance cycle of the equipment.

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Abstract

The utility model belongs to the technical field of chip mounters, and particularly relates to a chip mounting mechanism for electronic component production, which comprises a mounting frame and chip mounting gun heads, the chip mounting gun heads are arranged in an inner cavity of the mounting frame at equal intervals, a plurality of groups of mounting grooves are formed in the surface of the top of the mounting frame at equal intervals, and chip mounting cylinders are movably inserted in inner cavities of the mounting grooves. The surface mounting gun head is connected to the bottom of a piston rod of the surface mounting air cylinder, a cover plate is rotationally arranged on the top surface of the mounting frame and presses the top surface of the surface mounting air cylinder, limiting air cylinders are symmetrically arranged on the top surface of the mounting frame, and positioning pins are connected to the ends of piston rods of the limiting air cylinders; the novel patch air cylinder can be quickly disassembled and assembled, so that the patch air cylinder and the patch gun head can be conveniently repaired and maintained, the oil storage sponge ring can coat lubricating oil on the surface of the piston rod when the piston rod stretches out and draws back, the lubricity of the surface of the piston rod is guaranteed, and the service life of the patch air cylinder can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of chip placement machines, in particular to a chip placement mechanism for producing electronic components. Background Art

[0002] A chip mounter, also known as a "patch machine" or "surface mount system," is a device used to place components at high speed and precision. It is a critical and complex piece of equipment in the entire SMT production process. In a production line, it is located after a dispensing machine or solder paste printer, accurately placing surface mount components on PCB pads by moving a placement head. A patent search revealed publication number CN112770528B, which discloses a chip placement mechanism for a chip mounter. The mechanism features a replacement slot and positioning blocks, facilitating rapid replacement of chip heads and accommodating different sizes. This avoids delays caused by slow replacements and unusable components due to size differences. The mechanism also includes a moving slot, a material hopper, and a manipulator, enabling manual loading, reducing workload and facilitating faster completion of tasks. A first rotating shaft, connecting rod, second rotating shaft, rotating rod, and push rod facilitate movement of the material hopper during material loading and unloading by the manipulator, facilitating material removal and reducing work time.

[0003] When in use, the existing patch machine drives the patch gun head to move up and down through the patch cylinder. Each time a patch is placed, the corresponding patch cylinder will perform a telescopic movement, which will aggravate the wear between the piston rod and the sealing ring, thereby affecting the sealing of the patch cylinder. The patch cylinder and the patch gun head are fixed in the mounting frame. When the patch cylinder or the patch gun head fails, they cannot be quickly disassembled and assembled, which makes it inconvenient to repair and maintain the patch cylinder and the patch gun head. In order to solve the above problems, this application proposes a patch mechanism for the production of electronic components. Utility Model Content

[0004] (1) Purpose of the utility model

[0005] In order to solve the technical problems existing in the background technology, the utility model proposes a patch mechanism for the production of electronic components. The patch cylinder can be quickly disassembled and assembled, thereby facilitating the repair and maintenance of the patch cylinder and the patch gun head. When the piston rod moves in a telescopic motion, the oil storage sponge ring can apply lubricating oil to the surface of the piston rod to ensure the lubricity of the piston rod surface, thereby improving the service life of the patch cylinder, thereby solving the problems raised in the background technology.

[0006] (2) Technical solution

[0007] To solve the above technical problems, the utility model provides a patch mechanism for producing electronic components, comprising a mounting frame and a patch gun head, wherein the patch gun head is equidistantly arranged in the inner cavity of the mounting frame, and a plurality of groups of mounting grooves are equidistantly opened on the top surface of the mounting frame, wherein patch cylinders are movably inserted into the inner cavities of the mounting grooves, and the patch gun head is connected to the bottom of the piston rod of the patch cylinder;

[0008] A cover plate is rotatably provided on the top surface of the mounting frame, and the cover plate is pressed against the top surface of the patch cylinder;

[0009] The top surface of the mounting frame is symmetrically provided with a limit cylinder, the piston rod end of the limit cylinder is connected to a positioning pin, and the position of the limit cylinder on the top surface of the mounting frame is welded to a limit seat corresponding to the position of the limit cylinder;

[0010] An oil storage cover is provided on the surface of the piston rod of the patch cylinder, and an oil storage sponge ring is provided in the inner cavity of the oil storage cover.

[0011] Preferably, a guide groove is provided on the back surface of the mounting bracket, and a guide rail is provided in the inner cavity of the guide groove.

[0012] Preferably, a driving screw is provided above the guide groove, and the driving screw is connected to the raised thread on the surface of the back plate of the mounting frame.

[0013] Preferably, guide seats are integrally formed on both side surfaces of the patch cylinder, and plugging grooves are provided inside the installation groove at positions corresponding to the guide seats, and the guide seats are plugged into the plugging grooves.

[0014] Preferably, a guide pressure seat is welded on the upper surface of the cover plate at a position corresponding to the position of the limiting cylinder, and the piston rod of the limiting cylinder is pressed against the surface of the guide pressure seat after being extended.

[0015] Preferably, a plug-in hole is formed through the surface of the limiting seat, and the positioning pin is plugged into the plug-in hole.

[0016] Preferably, the inner ring of the oil storage sponge ring abuts against the piston rod surface of the patch cylinder, and an oil filling pipe is connected between the oil storage covers, and one end of the oil filling pipe extends out of the mounting frame cavity wall.

[0017] The above technical solution of the utility model has the following beneficial technical effects:

[0018] 1. In the utility model, the cover plate is pressed on the top surface of the patch cylinder. After the piston rod of the limit cylinder is extended, the positioning pin is inserted into the socket hole on the surface of the limit seat. The piston rod is pressed against the surface of the guide pressure seat. The patch cylinder can be fixed by the cover plate. After the cover plate is opened, the patch cylinder can be easily disassembled, thereby facilitating the repair and maintenance of the patch cylinder and the patch gun head.

[0019] 2. In the utility model, lubricating oil can be injected into each group of oil storage covers through the oil filling pipe, and the lubricating oil in the oil storage cover can be adsorbed by the oil storage sponge ring. The inner wall of the oil storage sponge ring abuts against the surface of the piston rod of the patch cylinder. When the piston rod moves in a telescopic motion, the oil storage sponge ring can apply lubricating oil to the surface of the piston rod to ensure the lubricity of the piston rod surface, thereby improving the service life of the patch cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the patch mechanism for producing electronic components of the utility model;

[0021] Figure 2 This is a schematic diagram of the oil storage cover connection structure of the patch mechanism for electronic component production of the utility model;

[0022] Figure 3 This is a rear structural diagram of a patch mechanism for producing electronic components according to the present invention;

[0023] Figure 4 This is a schematic diagram of the cylinder fixing structure of the patch mechanism for electronic component production in the utility model.

[0024] Reference numerals:

[0025] 1. Mounting frame; 2. SMD gun head; 3. Guide groove; 4. Guide rail; 5. Drive screw; 6. Mounting groove; 7. SMD cylinder; 8. Guide seat; 9. Plug-in slot; 10. Cover plate; 11. Guide pressure seat; 12. Limit seat; 13. Limit cylinder; 14. Positioning pin; 15. Oil storage cover; 16. Oil storage sponge ring; 17. Oil filling pipe. DETAILED DESCRIPTION

[0026] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0027] like Figure 1-4 As shown, the patch mechanism for electronic component production proposed by the present invention includes a mounting frame 1 and a patch gun head 2. The patch gun head 2 is equidistantly arranged in the inner cavity of the mounting frame 1. The top surface of the mounting frame 1 is equidistantly provided with a plurality of mounting grooves 6. The inner cavities of the mounting grooves 6 are all movably plugged with patch cylinders 7. The patch gun head 2 is connected to the bottom of the piston rod of the patch cylinder 7.

[0028] A cover plate 10 is rotatably provided on the top surface of the mounting frame 1 , and the cover plate 10 is pressed against the top surface of the patch cylinder 7 ;

[0029] The top surface of the mounting frame 1 is symmetrically provided with a limiting cylinder 13 , the piston rod end of the limiting cylinder 13 is connected with a positioning pin 14 , and the position of the limiting cylinder 13 on the top surface of the mounting frame 1 is correspondingly welded to the limiting seat 12 .

[0030] It should be noted that the cover plate 10 is pressed on the top surface of the patch cylinder 7. After the piston rod of the limit cylinder 13 is extended, the positioning pin 14 is inserted into the plug hole on the surface of the limit seat 12, and the piston rod is pressed against the surface of the guide pressure seat 11. The patch cylinder 7 can be fixed by the cover plate 10. After the cover plate 10 is opened, the patch cylinder 7 can be easily disassembled, thereby facilitating the maintenance of the patch cylinder 7 and the patch gun head 2.

[0031] In this embodiment, if Figure 3 As shown, a guide groove 3 is provided on the back surface of the mounting frame 1, a guide rail 4 is provided in the inner cavity of the guide groove 3, a driving screw 5 is provided above the guide groove 3, and the driving screw 5 is connected to the raised thread on the back plate surface of the mounting frame 1 through.

[0032] It should be noted that the guide groove 3 and the guide rail 4 can cooperate to guide the movement of the mounting bracket 1 , and the driving screw 5 can push the mounting bracket 1 to move under the action of the surface thread.

[0033] In this embodiment, if Figure 2 and Figure 4 As shown, guide seats 8 are integrally formed on both side surfaces of the patch cylinder 7 , and plugging grooves 9 are opened inside the mounting groove 6 at positions corresponding to the guide seats 8 , and the guide seats 8 are plugged into the plugging grooves 9 .

[0034] It should be noted that the guide seat 8 and the plug-in slot 9 are plugged into each other to guide the installation of the patch cylinder 7 .

[0035] In this embodiment, if Figure 3 and Figure 4 As shown, a guide pressure seat 11 is welded to the upper surface of the cover plate 10 at a position corresponding to the position of the limit cylinder 13. The piston rod of the limit cylinder 13 is extended and pressed against the surface of the guide pressure seat 11. A plug hole is opened through the surface of the limit seat 12, and the positioning pin 14 is plugged into the plug hole.

[0036] It should be noted that the positioning pin 14 is plugged into the plug hole, and the piston rod is pressed against the surface of the guide pressure seat 11, and the patch cylinder 7 can be fixed through the cover plate 10.

[0037] In this embodiment, if Figure 2As shown, an oil storage cover 15 is provided on the surface of the piston rod of the patch cylinder 7, and an oil storage sponge ring 16 is provided in the inner cavity of the oil storage cover 15. The inner ring of the oil storage sponge ring 16 abuts against the surface of the piston rod of the patch cylinder 7, and an oil filling pipe 17 is connected between the oil storage cover 15, and one end of the oil filling pipe 17 extends out of the cavity wall of the mounting frame 1.

[0038] It should be noted that lubricating oil can be injected into each group of oil storage covers 15 through the oil filling pipe 17, and the lubricating oil in the oil storage cover 15 can be adsorbed through the oil storage sponge ring 16. The inner wall of the oil storage sponge ring 16 abuts against the surface of the piston rod of the patch cylinder 7. When the piston rod moves in a telescopic motion, the oil storage sponge ring 16 can apply lubricating oil to the surface of the piston rod to ensure the lubricity of the piston rod surface, which can improve the service life of the patch cylinder 7.

[0039] The working principle and use process of the utility model are as follows: the guide groove 3 and the guide rail 4 are matched to guide the movement of the mounting frame 1, and the driving screw 5 can push the mounting frame 1 to move under the action of the surface thread. After the patch cylinder 7 is extended, the electronic components can be attached to the surface of the circuit board through the patch gun head 2. The lubricating oil can be injected into each group of oil storage covers 15 through the oil filling pipe 17. The lubricating oil in the oil storage cover 15 can be adsorbed through the oil storage sponge ring 16. The inner wall of the oil storage sponge ring 16 abuts against the surface of the piston rod of the patch cylinder 7. When the piston rod moves in a telescopic motion, the oil storage sponge ring 16 can apply the lubricating oil to the surface of the piston rod. The surface is made of a stainless steel wire mesh, so as to ensure the lubricity of the piston rod surface, which can improve the service life of the patch cylinder 7. The patch cylinder 7 is plugged into the installation groove 6, and the guide seat 8 is plugged into the plug-in groove 9 to guide the installation of the patch cylinder 7. The cover plate 10 is pressed on the top surface of the patch cylinder 7. After the piston rod of the limit cylinder 13 is extended, the positioning pin 14 is inserted into the plug-in hole on the surface of the limit seat 12, and the piston rod is pressed against the surface of the guide pressure seat 11. The patch cylinder 7 can be fixed by the cover plate 10. After the cover plate 10 is opened, the patch cylinder 7 can be easily disassembled, thereby facilitating the repair and maintenance of the patch cylinder 7 and the patch gun head 2.

[0040] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims or their equivalents.

Claims

1. A patch mechanism for producing electronic components, comprising a mounting frame (1) and a patch gun head (2), wherein the patch gun head (2) is equidistantly arranged in the inner cavity of the mounting frame (1), and characterized in that: The top surface of the mounting frame (1) is provided with a plurality of mounting grooves (6) at equal intervals, and the inner cavities of the mounting grooves (6) are all movably connected with patch cylinders (7), and the patch gun head (2) is connected to the bottom of the piston rod of the patch cylinder (7); A cover plate (10) is rotatably provided on the top surface of the mounting frame (1), and the cover plate (10) is pressed against the top surface of the patch cylinder (7); The top surface of the mounting frame (1) is symmetrically provided with a limit cylinder (13), the piston rod end of the limit cylinder (13) is connected to a positioning pin (14), and the position of the limit cylinder (13) on the top surface of the mounting frame (1) is correspondingly welded to a limit seat (12); An oil storage cover (15) is provided on the surface of the piston rod of the patch cylinder (7), and an oil storage sponge ring (16) is provided in the inner cavity of the oil storage cover (15).

2. The chip placement mechanism for electronic component production according to claim 1, characterized in that: A guide groove (3) is provided on the back surface of the mounting frame (1), and a guide rail (4) is provided in the inner cavity of the guide groove (3).

3. The chip placement mechanism for electronic component production according to claim 2, characterized in that: A driving screw rod (5) is provided above the guide groove (3), and the driving screw rod (5) is connected to a raised thread on the back plate surface of the mounting frame (1).

4. The chip placement mechanism for electronic component production according to claim 3, characterized in that: Guide seats (8) are integrally formed on both sides of the patch cylinder (7), and plugging grooves (9) are provided inside the installation groove (6) at positions corresponding to the guide seats (8), and the guide seats (8) are plugged into the plugging grooves (9).

5. The chip placement mechanism for electronic component production according to claim 4, characterized in that: A guide pressure seat (11) is welded on the upper surface of the cover plate (10) at a position corresponding to the position of the limiting cylinder (13); the piston rod of the limiting cylinder (13) is extended and pressed against the surface of the guide pressure seat (11).

6. The chip placement mechanism for electronic component production according to claim 5, characterized in that: A plug-in hole is provided through the surface of the position limiting seat (12), and the positioning pin (14) is plugged into the plug-in hole.

7. The chip placement mechanism for electronic component production according to claim 1, characterized in that: The inner ring of the oil storage sponge ring (16) abuts against the piston rod surface of the patch cylinder (7), and an oil filling pipe (17) is connected between the oil storage cover (15), and one end of the oil filling pipe (17) extends out of the cavity wall of the mounting frame (1).

Citation Information

Patent Citations

  • Pick and place machine placement mechanism

    CN112770528B