Double-speed-reducer two-shaft debristling machine

The dual-reducer two-axis dehairing machine uses a servo motor to drive a bevel gear system and a high-pressure nozzle to remove hair, solving the problems of uneven dehairing and equipment clogging, and improving the efficiency and quality of pig dehairing.

CN223391902UActive Publication Date: 2025-09-30ANHUI ANLE SLAUGHTER MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422685592.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-30
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing dehairing machines are difficult to adapt to the diverse needs of pigs of different sizes. The dehairing is uneven, the pig's skin is damaged, or the hair is not cleaned thoroughly. In addition, the hair easily sticks to the equipment, causing blockage and increasing maintenance costs.

Method used

The double-reducer two-axis dehairing machine adopts a servo motor to drive the double-stage reducer to drive the bevel gear system to achieve the reciprocating movement and spacing adjustment of the hob. It is equipped with a high-pressure nozzle to remove hair and is combined with a water tank to process hair.

Benefits of technology

It achieves uniform dehairing of pigs of different sizes, avoids skin damage, improves dehairing efficiency and quality, prevents hair clogging, and reduces equipment failure and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-speed-reducer two-shaft debristling machine, which relates to the technical field of debristling machines and comprises a debristling machine body, a connecting shell is fixedly connected onto the debristling machine body, a driving mechanism is arranged on the connecting shell, and a reciprocating mechanism is mounted on the driving mechanism. The driving mechanism is used for driving the reciprocating mechanism to move in the debristling machine body; in the utility model, during the debristling operation, the high-pressure spray head can reciprocate above the first debristling hob and the second debristling hob, the residual live pig hair on the hobs is scoured forcefully and effectively removed, and the residual hair is removed in time, so that the hair is effectively prevented from being accumulated and adhered on the hobs; and equipment failure or debristling effect reduction caused by hair blockage is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of planing machines, in particular to a double-reducer two-axis planing machine. Background Art

[0002] Pig slaughterhouses generally use pig dehairing equipment to remove the hair of pigs. This equipment treats the pigs at high temperature in a scalding pool to dilate the pigs' pores, making it easier to send them into the dehairing machine for dehairing. This process requires a rake to take the pigs out of the high-temperature scalding pool and put them into the dehairing machine.

[0003] A depilator with publication number CN220529146U relates to a depilator, comprising a depilator pool, a protective mechanism is provided below the depilator pool, a depilator mechanism is provided on the back of the depilator pool, the protective mechanism comprises a mounting shell, the top of the mounting shell is fixedly mounted to the bottom of the depilator pool, a first motor is fixedly mounted on the inner bottom wall of the mounting shell, the output shaft of the first motor is fixedly connected to two rotating shafts via a coupling, vertical bevel gears are fixedly mounted on the outer surfaces of the two rotating shafts, and two threaded rods with one end passing through and extending to the inside of the depilator pool are rotatably mounted inside the mounting shell. The above-mentioned depilator, by being provided with a protective mechanism, achieves the purpose of preventing the depilator from being damaged, increases the service life of the depilator, meets the needs of users, and by being provided with a depilator mechanism, plays the role of depilating pigs, reduces the workload of workers, and facilitates the use of users.

[0004] However, these dehairing machines struggle to adapt to the diverse needs of pigs of varying sizes, often resulting in uneven dehairing, skin damage, and incomplete hair removal. Furthermore, because pig hair easily adheres to the cutter blades during dehairing, if not promptly removed, dehairing efficiency is reduced and the accumulated hair can clog the equipment, causing malfunctions and increasing maintenance costs and time. Utility Model Content

[0005] In order to solve the problems raised by the above background technology, the utility model proposes a double-reducer two-axis hair planing machine.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A double-reducer two-axis shearing machine comprises a shearing machine body, a connecting shell fixedly connected to the shearing machine body, a driving mechanism provided on the connecting shell, a reciprocating mechanism installed on the driving mechanism; the driving mechanism is used to drive the reciprocating mechanism to move inside the shearing machine body;

[0008] The reciprocating mechanism includes a No. 1 pulley, which is connected to a No. 2 pulley via a belt, a transmission shaft is fixedly connected inside the No. 2 pulley, and a No. 5 bevel gear is fixedly connected to the end of the transmission shaft away from the No. 2 pulley, and the No. 5 bevel gear is meshed with the No. 6 bevel gear, and a reciprocating screw is fixedly connected to the No. 6 bevel gear, and the reciprocating screw is rotatably arranged inside the planer body.

[0009] As a further preferred embodiment of the present technical solution: the driving mechanism includes a servo motor fixedly connected to the connecting shell, the output end of the servo motor is connected to the driving shaft through a two-stage reducer, the driving shaft is fixedly connected to a limit bar, and a No. 2 bevel gear and a No. 4 bevel gear are provided on the driving shaft, the No. 2 bevel gear is slidingly arranged with the driving shaft and the limit bar, the No. 4 bevel gear is fixedly arranged with the driving shaft, the No. 2 bevel gear is meshed with the No. 1 bevel gear, and the No. 4 bevel gear is meshed with the No. 3 bevel gear.

[0010] As a further preferred embodiment of the present technical solution: a sliding seat is slidably connected to the planing machine body, a No. 2 planing hob is rotatably connected to the sliding seat, the No. 2 planing hob is fixedly connected to the No. 1 bevel gear, and the No. 2 bevel gear is rotatably set on the sliding seat, and a No. 1 planing hob is also rotatably set on the planing machine body, the No. 1 planing hob is fixedly connected to the No. 3 bevel gear, and the No. 1 planing hob and the No. 2 planing hob are set side by side.

[0011] As a further preferred embodiment of the present technical solution: a threaded rod is rotatably provided on the depilator body, the threaded rod is threadedly connected to the sliding seat, and a driving block is fixedly provided on the threaded rod.

[0012] As a further preferred embodiment of the present technical solution: a fixed slide rail is fixedly connected to the depilator body, a connecting seat is slidably connected to the fixed slide rail, and the connecting seat is threadedly arranged with the reciprocating screw rod.

[0013] As a further preferred embodiment of the present technical solution: a plurality of high-pressure nozzles are provided on the connecting seat, and the high-pressure nozzles are arranged at equal distances.

[0014] As a further preferred embodiment of the present technical solution: a fixed block is provided on the depilator body, the transmission shaft is rotatably connected to the fixed block, and the No. 1 pulley is fixedly provided at the output end of the servo motor.

[0015] As a further preferred embodiment of the present technical solution: a water tank is slidably provided inside the planing machine body, and the water tank is arranged below the No. 1 planing hob and the No. 2 planing hob.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. In the present invention, during the planing operation, the high-pressure nozzle can reciprocate above the No. 1 planing hob and the No. 2 planing hob, powerfully flushing and effectively removing the pig hair remaining on the hobs. By timely removing the hair residue, the accumulation and adhesion of hair on the hobs is effectively prevented, avoiding equipment failure or reduced planing effect due to hair blockage.

[0018] 2. In the present invention, by adjusting the spacing between the rollers, uniform force and efficient processing are ensured for pigs of different sizes during the dehairing process, effectively avoiding the problem of incomplete dehairing or damage to the pigs' skin due to differences in body size, thereby improving the overall dehairing efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of a partial three-dimensional structure of the utility model;

[0021] Figure 3 for Figure 2 Enlarged schematic diagram of point A in the middle.

[0022] Legend: 1. Planer body; 2. Connecting shell; 3. Servo motor; 31. Two-stage reducer; 32. Drive shaft; 33. Limit bar; 34. Sliding seat; 35. Bevel gear No. 1; 36. Bevel gear No. 2; 37. Bevel gear No. 3; 38. Bevel gear No. 4; 4. Pulley No. 1; 41. Pulley No. 2; 42. Transmission shaft; 43. Bevel gear No. 5; 44. Bevel gear No. 6; 45. Reciprocating screw; 5. Drive block; 51. Threaded rod; 6. Planer hob No. 1; 7. Planer hob No. 2; 8. Connecting seat; 9. High-pressure nozzle; 10. Water tank; 11. Fixed slide rail. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1:

[0025] See also Figure 1-Figure 3 The present application provides a dual-reducer two-axis shearing machine, comprising a shearing machine body 1, a connecting shell 2 fixedly connected to the shearing machine body 1, a driving mechanism provided on the connecting shell 2, and a reciprocating mechanism installed on the driving mechanism; the driving mechanism is used to drive the reciprocating mechanism to move inside the shearing machine body 1;

[0026] The reciprocating mechanism includes a No. 1 pulley 4, which is connected to the No. 2 pulley 41 through a belt, and the No. 2 pulley 41 is fixedly connected to a transmission shaft 42, and the end of the transmission shaft 42 away from the No. 2 pulley 41 is fixedly connected to the No. 5 bevel gear 43, and the No. 5 bevel gear 43 is meshed with the No. 6 bevel gear 44. A reciprocating screw 45 is fixedly connected to the No. 6 bevel gear 44, and the reciprocating screw 45 is rotatably arranged inside the dehairing machine body 1. While the dehairing operation is in progress, the high-pressure nozzle 9 is connected to an external water pump and can reciprocate above the No. 1 dehairing hob 6 and the No. 2 dehairing hob 7, forcefully flushing and effectively removing the pig hair remaining on the hob. By timely removing the hair residue, the accumulation and adhesion of hair on the hob is effectively prevented, and equipment failure or decreased dehairing effect due to hair blockage is avoided.

[0027] In this embodiment, the driving mechanism includes a servo motor 3 fixedly connected to the connecting shell 2, the output end of the servo motor 3 is connected to the driving shaft 32 through a two-stage reducer 31, the driving shaft 32 is fixedly connected to a limiting bar 33, and a second bevel gear 36 and a fourth bevel gear 38 are provided on the driving shaft 32. The second bevel gear 36 is slidingly arranged with the driving shaft 32 and the limiting bar 33, and the fourth bevel gear 38 is fixedly arranged with the driving shaft 32. The second bevel gear 36 is engaged with the first bevel gear 35, and the fourth bevel gear 38 is engaged with the third bevel gear 37.

[0028] In this embodiment, a fixed slide rail 11 is fixedly connected to the dehairing machine body 1, a connecting seat 8 is slidably connected to the fixed slide rail 11, and the connecting seat 8 is threadedly arranged with the reciprocating screw 45, and a plurality of high-pressure nozzles 9 are arranged on the connecting seat 8, and the high-pressure nozzles 9 are arranged at equal distances. A fixed block is provided on the dehairing machine body 1, the transmission shaft 42 is rotatably connected to the fixed block, and the No. 1 pulley 4 is fixedly arranged at the output end of the servo motor 3. Using the same drive servo motor 3 can reduce energy consumption.

[0029] A water tank 10 is slidably provided inside the depilator body 1, and the water tank 10 is arranged below the No. 1 depilator hob 6 and the No. 2 depilator hob 7, so as to facilitate the processing of the washed pig hair.

[0030] Example 2:

[0031] On the basis of Example 1, a threaded rod 51 is rotatably provided on the dehairing machine body 1, the threaded rod 51 is threadedly connected to the sliding seat 34, and a driving block 5 is fixedly provided on the threaded rod 51. By adjusting the spacing between the rollers, uniform force and efficient processing of pigs of different sizes during the dehairing process are ensured, effectively avoiding the problem of incomplete dehairing or damage to the pig's skin due to differences in body size, thereby improving the overall dehairing efficiency and quality.

[0032] In this embodiment, a sliding seat 34 is slidably connected to the planing machine body 1, and a No. 2 planing hob 7 is rotatably connected to the sliding seat 34. The No. 2 planing hob 7 is fixedly connected to the No. 1 bevel gear 35, and the No. 2 bevel gear 36 is rotatably set on the sliding seat 34. The planing machine body 1 is also rotatably provided with a No. 1 planing hob 6, the No. 1 planing hob 6 is fixedly connected to the No. 3 bevel gear 37, and the No. 1 planing hob 6 and the No. 2 planing hob 7 are arranged side by side.

[0033] Working principle: First, the live pigs treated with hot water are transferred to the top of the No. 1 planing hob 6 and the No. 2 planing hob 7, and the servo motor 3 is started and the two-stage reducer 31 is used to drive the drive shaft 32 to rotate, the drive shaft 32 drives the No. 2 bevel gear 36 and the No. 4 bevel gear 38 to rotate, the No. 2 bevel gear 36 drives the No. 1 bevel gear 35 to rotate, the No. 1 bevel gear 35 drives the No. 2 planing hob 7 to rotate, the No. 4 bevel gear 38 drives the No. 3 bevel gear 37 to rotate, the No. 3 bevel gear 37 drives the No. 1 planing hob 6 to rotate, and the live pigs are planed by the No. 1 planing hob 6 and the No. 2 planing hob 7, then the threaded rod 51 can be driven to rotate by rotating the drive block 5, and the rotation of the threaded rod 51 causes the sliding seat 34 to slide, and the sliding seat 34 drives the No. 1 bevel gear 35 and the No. 2 bevel gear 36 thereon to move, and then drives the No. 2 planing hob 7 to move. At this point, it is convenient to adjust according to the size of the live pigs. The distance between the No. 1 planing hob 6 and the No. 2 planing hob 7 is adjusted to achieve a better planing effect. Then, when the servo motor 3 is started, its output end drives the No. 1 pulley 4 to rotate, and the No. 1 pulley 4 drives the No. 2 pulley 41 to rotate through the belt, and the No. 2 pulley 41 drives the transmission shaft 42 to rotate, and the transmission shaft 42 drives the No. 5 bevel gear 43 to rotate, and the No. 5 bevel gear 43 drives the No. 6 bevel gear 44 to rotate, and the No. 6 bevel gear 44 drives the reciprocating screw rod 45 to rotate. The rotation of the reciprocating screw rod 45 causes the connecting seat 8 to drive the high-pressure nozzle 9 to spray water reciprocatingly above the No. 1 planing hob 6 and the No. 2 planing hob 7. At this point, in the process of planing the pigs, the reciprocating movement of the high-pressure nozzle 9 is fully used to impact the pig hair remaining on the No. 1 planing hob 6 and the No. 2 planing hob 7 to the inside of the water tank 10, ensuring that the hair will not adhere to the No. 1 planing hob 6 and the No. 2 planing hob 7.

[0034] The above embodiments are only used to illustrate the technical method of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A double-reducer two-axis hair-shaving machine, comprising a hair-shaving machine body (1), characterized in that: The dehairing machine body (1) is fixedly connected to a connecting shell (2), the connecting shell (2) is provided with a driving mechanism, and a reciprocating mechanism is installed on the driving mechanism; the driving mechanism is used to drive the reciprocating mechanism to move inside the dehairing machine body (1); The reciprocating mechanism comprises a first pulley (4), the first pulley (4) is connected to a second pulley (41) via a belt, a transmission shaft (42) is fixedly connected inside the second pulley (41), one end of the transmission shaft (42) away from the second pulley (41) is fixedly connected to a fifth bevel gear (43), the fifth bevel gear (43) is meshed with a sixth bevel gear (44), a reciprocating screw rod (45) is fixedly connected to the sixth bevel gear (44), and the reciprocating screw rod (45) is rotatably arranged inside the dehairing machine body (1).

2. The double-reducer two-axis shaving machine according to claim 1, characterized in that: The driving mechanism comprises a servo motor (3) fixedly connected to the connecting shell (2); the output end of the servo motor (3) is connected to the driving shaft (32) through a two-stage reducer (31); a limiting bar (33) is fixedly connected to the driving shaft (32); and a second bevel gear (36) and a fourth bevel gear (38) are provided on the driving shaft (32); the second bevel gear (36) is slidably arranged with the driving shaft (32) and the limiting bar (33); the fourth bevel gear (38) is fixedly arranged with the driving shaft (32); the second bevel gear (36) is meshed with the first bevel gear (35); and the fourth bevel gear (38) is meshed with the third bevel gear (37).

3. The double-reducer two-axis shaving machine according to claim 2, characterized in that: The planing machine body (1) is slidably connected to a sliding seat (34), and a No. 2 planing hob (7) is rotatably connected to the sliding seat (34). The No. 2 planing hob (7) is fixedly connected to a No. 1 bevel gear (35), and the No. 2 bevel gear (36) is rotatably arranged on the sliding seat (34). The planing machine body (1) is also rotatably provided with a No. 1 planing hob (6), and the No. 1 planing hob (6) is fixedly connected to a No. 3 bevel gear (37). The No. 1 planing hob (6) and the No. 2 planing hob (7) are arranged side by side.

4. The double-reducer two-axis shaving machine according to claim 1, characterized in that: A threaded rod (51) is rotatably provided on the dehairing machine body (1), the threaded rod (51) is threadedly connected to the sliding seat (34), and a driving block (5) is fixedly provided on the threaded rod (51).

5. The double-reducer two-axis shaving machine according to claim 1, characterized in that: A fixed slide rail (11) is fixedly connected to the depilator body (1), a connecting seat (8) is slidably connected to the fixed slide rail (11), and the connecting seat (8) and the reciprocating screw rod (45) are threadedly arranged.

6. The double-reducer two-axis shaving machine according to claim 5, characterized in that: A plurality of high-pressure nozzles (9) are provided on the connecting seat (8), and the high-pressure nozzles (9) are arranged at equal distances.

7. The double-reducer two-axis shaving machine according to claim 1, characterized in that: A fixed block is provided on the dehairing machine body (1), the transmission shaft (42) is rotatably connected to the fixed block, and the first pulley (4) is fixedly provided on the output end of the servo motor (3).

8. The double-reducer two-axis shaving machine according to claim 3, characterized in that: A water tank (10) is slidably provided inside the dehairing machine body (1), and the water tank (10) is arranged below the No. 1 dehairing roller (6) and the No. 2 dehairing roller (7).

Citation Information

Patent Citations

  • Debristling machine

    CN220529146U