Distribution rectification device
Through the combined structure of the lower cylinder and multiple upper cylinders and intelligent control components, the distributed distillation of multiple components is achieved by utilizing the difference in vaporization temperature, which solves the problem that the existing device can only separate a single component and improves the functionality and practicality of the distillation device.
Patent Information
- Application Number
- CN202421270880.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Existing distillation devices can only separate one component and cannot be used for distributed distillation of multiple components, resulting in multiple distillations being required when multiple components need to be extracted, resulting in poor functionality and practicality.
The combined structure of a lower cylinder and multiple upper cylinders is adopted, the difference in vaporization temperature between the components is utilized, and the intelligent control components and heating and cooling components are combined to achieve distributed distillation of multiple components.
It achieves efficient separation of multiple components, improves the functionality and practicality of the device, and simplifies the operating process.
Smart Images

Figure CN223392908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distillation devices, in particular to a distributed distillation device. Background Art
[0002] Distillation is a separation process that utilizes the different volatilities of components in a mixture to separate them. In the production of pharmaceutical intermediates, the raw materials, intermediates, and crude products processed are almost always mixtures, and most of them are homogeneous systems. For further processing and use, these mixtures often need to be separated into relatively pure or nearly pure substances. Distillation is one of the important methods for separating homogeneous liquid mixtures.
[0003] After searching, in the prior art, publication number CN219815323U discloses a new type of distillation equipment, including a distillation tank body, the top of the distillation tank body is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to a scraper with one end extending to the inner side of the distillation tank body, the bottom of the distillation tank body is fixedly connected to a collecting box, the inner side of the collecting box is slidably connected to an impurity box with one end extending to the front side of the collecting box, and the bottom of the distillation tank body is fixedly connected to a cleaning pipe connected to the inner side of the impurity box. The device discharges the drug raw materials into the inner side of the distillation tank body through the feed pipe, and then starts distillation. After the distillation is completed, the drug liquid can be discharged into the discharge box for collection by starting the electromagnetic valve on the outside of the discharge pipe; after the distillation is completed, water is injected into the inner side of the distillation tank body through the feed pipe, and then the electric push rod is started to extend and retract to drive the scraper to move up and down. The scraper moves up and down on the inner side of the distillation tank body to scrape off impurities on its inner wall. After scraping clean, the impurities can be discharged into the impurity box for collection by opening the electromagnetic valve on the outside of the cleaning pipe; by holding the handle on the front side of the impurity box and pressing the movable rod, the movable rod drives the slider to move backward, the spring is forced to contract, and at the same time, the clamping rod slides downward on the inner side of the slide groove and retracts into the interior of the impurity box, so that the impurity box can be taken out and its interior can be cleaned.
[0004] However, the device and the prior art still have the following defects:
[0005] Although the existing distillation device can distill the raw materials and clean the inside of the device, it can only separate one component and cannot be used for distributed distillation of multiple components. When multiple components need to be extracted, the raw materials need to be distilled multiple times, which has poor functionality and low practicality. Utility Model Content
[0006] The utility model aims to provide a distributed distillation device with stable connection, vibration resistance and noise reduction.
[0007] A distributed distillation device comprises a lower cylinder, a plurality of upper cylinders are stacked in sequence on the upper end of the lower cylinder, a thermal insulation cover is provided on the top of the upper cylinder, two adjacent upper cylinders, a lower cylinder and an adjacent upper cylinder, and a thermal insulation cover and an adjacent upper cylinder are locked by connecting pieces, a heating assembly is provided in the lower cylinder and the upper cylinder, a cooling assembly is provided on the sides of the lower cylinder and the upper cylinder, and two adjacent upper cylinders and the lower cylinder and the upper cylinder are connected by connecting pipes.
[0008] By adopting the above technical solution, the temperature difference of vaporization between the components in the raw material is utilized, and the raw material is distributed distilled through the cooperation between the lower cylinder and multiple upper cylinders and various components, which facilitates the separation of multiple components and greatly improves the functionality and practicality of the device.
[0009] Furthermore, it also includes an intelligent control component arranged on the lower cylinder, and the intelligent control component includes a control panel and a controller fixedly connected to the outer wall of the lower cylinder and a temperature sensor arranged on the bottom wall inside the lower cylinder and the upper cylinder, and the control panel, controller and temperature sensor are electrically connected.
[0010] By adopting the above technical solution, the temperature in the lower cylinder and the upper cylinder is monitored by using temperature sensors, so as to meet the vaporization requirements of different components and realize distributed distillation.
[0011] Furthermore, the internal structure of the lower cylinder is the same as that of the upper cylinder, and both include an inner shell, an insulating outer shell and a flow cavity. The outer side of the inner shell is fixedly connected to the insulating outer shell, and a flow cavity is reserved on the side between the inner shell and the insulating outer shell. The bottom of the insulating outer shell of the lower cylinder is fixedly connected to a base, and the bottom of the insulating outer shell of the upper cylinder protrudes outward, and the protrusion is engaged with the mouth of the corresponding inner shell.
[0012] By adopting the above technical solution, the thermal insulation effect of the lower cylinder and the upper cylinder is ensured, and excessive heat loss during the distillation process is avoided.
[0013] Furthermore, the connecting member includes a fixed block 1 fixed to the lower cylinder and the upper end side of the upper cylinder, and a fixed block 2 fixed to the upper cylinder and the lower end side of the insulation cover. A screw is fixedly connected to the fixed block 1, and the upper end of the screw passes through the fixed block 2 and is threadedly connected to a nut.
[0014] By adopting the above technical solution, the fixing and disassembly between the upper cylinder and the lower cylinder and between adjacent upper cylinders are facilitated.
[0015] Furthermore, the cooling assembly includes a water inlet pipe connected to the lower end of one side of the flow cavity and a water outlet pipe connected to the upper end of the other side of the flow cavity. Solenoid valve 1 is installed on both the water inlet pipe and the water outlet pipe, and the solenoid valve 1 is electrically connected to the controller.
[0016] By adopting the above technical solution, cold water is connected to the water inlet pipe, and the cold water flows into the flow cavity from the water inlet pipe and flows out from the water outlet pipe, thereby realizing internal refrigeration of the upper cylinder and the lower cylinder, and then liquefying the components after distillation, while facilitating rapid cooling of the device.
[0017] Furthermore, the heating component adopts a heating resistance wire, the heating component is spiral-shaped, and the heating component is electrically connected to the controller.
[0018] By adopting the above technical solution, the lower cylinder and the interior of the upper cylinder are heated by the heating components, and the power of each heating component is controlled by the controller, thereby ensuring that the temperature in each cylinder is different to meet the separation of different components.
[0019] Furthermore, one end of the connecting pipe is plugged into the exhaust pipes of the corresponding lower cylinder and upper cylinder, and the other end of the connecting pipe is plugged into the intake pipe of the corresponding upper cylinder. A solenoid valve 2 is provided at one end of the connecting pipe close to the intake pipe, and the solenoid valve 2 is electrically connected to the controller.
[0020] By adopting the above technical solution, it is ensured that the steam generated by distillation flows to the next cylinder.
[0021] Furthermore, the lower ends of the sides of the lower cylinder and the upper cylinder are connected to a drain pipe, and a solenoid valve three is provided on the drain pipe, and the solenoid valve three is electrically connected to the controller.
[0022] By adopting the above technical solution, the discharge and collection of each component liquid in each cylinder is facilitated.
[0023] In summary, the beneficial technical effects of the present invention are:
[0024] By utilizing the temperature difference of vaporization between the components in the raw materials, the raw materials are distributed and distilled through the cooperation between the lower cylinder and multiple upper cylinders and various components, which facilitates the separation of multiple components and greatly improves the functionality and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute part of the specification, but do not constitute a limitation of the present invention. In the accompanying drawings:
[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the main structure of the present invention;
[0028] Figure 3 It is a rear view structural schematic diagram of the present invention;
[0029] Figure 4 It is a rear cross-sectional structural schematic diagram of the present invention;
[0030] Figure 5 It is a schematic structural diagram of the heating component of the present invention.
[0031] In the figure, 1. lower cylinder; 2. upper cylinder; 3. connector; 4. intelligent control component; 5. cooling component; 6. heating component; 7. connecting pipe; 8. drain pipe; 9. thermal insulation cover; 11. inner shell; 12. thermal insulation outer shell; 13. flow cavity; 31. fixing block 1; 32. fixing block 2; 33. screw; 34. nut; 41. control panel; 42. controller; 43. temperature sensor; 51. water inlet pipe; 52. water outlet pipe. DETAILED DESCRIPTION
[0032] The present invention will be described in further detail below with reference to the accompanying drawings.
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] See also Figure 1-5The utility model provides a technical solution: a distributed distillation device, including a lower cylinder 1, a plurality of upper cylinders 2 are stacked in sequence on the upper end of the lower cylinder 1, a heat preservation cover 9 is provided on the top of the upper cylinder 2, and the two adjacent upper cylinders 2, the lower cylinder 1 and the adjacent upper cylinder 2, and the heat preservation cover 9 and the adjacent upper cylinder 2 are locked by a connector 3, a heating component 6 is provided in the lower cylinder 1 and the upper cylinder 2, and a cooling component 5 is provided on the side of the lower cylinder 1 and the upper cylinder 2. The two adjacent upper cylinders 2 and the lower cylinder 1 and the upper cylinder 2 are connected by a connecting pipe 7. The temperature difference between the vaporization of each component in the raw material is utilized to pass through the lower cylinder. 1 cooperates with multiple upper cylinders 2 and various components to perform distributed distillation on the raw materials, facilitates the separation of multiple components, and greatly improves the functionality and practicality of the device. It also includes an intelligent control component 4 arranged on the lower cylinder 1. The intelligent control component 4 includes a control panel 41 and a controller 42 fixedly connected to the outer wall of the lower cylinder 1, and a temperature sensor 43 arranged on the bottom wall of the lower cylinder 1 and the upper cylinder 2. The control panel 41, the controller 42 and the temperature sensor 43 are electrically connected. The temperature sensor 43 is used to monitor the temperature inside the lower cylinder 1 and the upper cylinder 2 to facilitate meeting the vaporization requirements of different components and realize distributed distillation.
[0035] Reference Figure 4 The internal structure of the lower cylinder 1 is the same as that of the upper cylinder 2, and both include an inner shell 11, an insulating outer shell 12 and a flow cavity 13. The outer side of the inner shell 11 is fixedly connected to the insulating outer shell 12, and a flow cavity 13 is reserved on the side between the inner shell 11 and the insulating outer shell 12. The bottom of the insulating outer shell 12 of the lower cylinder 1 is fixedly connected to the base, and the bottom of the insulating outer shell 12 of the upper cylinder 2 protrudes outward, and the protrusion is engaged with the mouth of the corresponding inner shell 11, ensuring the thermal insulation effect of the lower cylinder 1 and the upper cylinder 2, and avoiding excessive heat loss during the distillation process.
[0036] Reference Figure 1 and Figure 2 The connecting member 3 includes a fixing block 1 31 fixed to the upper end side of the lower cylinder 1 and the upper cylinder 2, and a fixing block 2 32 fixed to the lower end side of the upper cylinder 2 and the thermal insulation cover 9. A screw 33 is fixedly connected to the fixing block 1 31. The upper end of the screw 33 passes through the fixing block 2 32 and is threadedly connected to a nut 34, which facilitates the fixing and disassembly between the upper cylinder 2 and the lower cylinder 1 and between adjacent upper cylinders 2.
[0037] Reference Figure 3 and Figure 4The cooling assembly 5 includes a water inlet pipe 51 connected to the lower end of one side of the flow cavity 13 and a water outlet pipe 52 connected to the upper end of the other side of the flow cavity 13. A solenoid valve 1 is installed on each of the water inlet pipe 51 and the water outlet pipe 52. The solenoid valve 1 is electrically connected to the controller 42. By connecting cold water to the water inlet pipe 51, the cold water flows into the flow cavity 13 from the water inlet pipe 51 and flows out from the water outlet pipe 52, thereby realizing internal refrigeration of the upper cylinder 2 and the lower cylinder 1, and then liquefying the components after distillation, while facilitating rapid cooling of the device.
[0038] Reference Figure 4 and Figure 5 The heating component 6 uses a heating resistance wire, and the heating component 6 is spiral-shaped. The heating component 6 is electrically connected to the controller 42. The heating component 6 is used to heat the interior of the lower cylinder 1 and the upper cylinder 2, and the power of each heating component 6 is controlled by the controller 42 to ensure that the temperature in each cylinder is different, thereby meeting the separation of different components.
[0039] Reference Figure 1 、 Figure 2 and Figure 3 One end of the connecting pipe 7 is connected to the exhaust pipe of the corresponding lower cylinder 1 and the upper cylinder 2, and the other end of the connecting pipe 7 is connected to the air inlet pipe of the corresponding upper cylinder 2. A solenoid valve 2 is provided at one end of the connecting pipe 7 close to the air inlet pipe. The solenoid valve 2 is electrically connected to the controller 42 to ensure that the steam generated by distillation flows to the next cylinder.
[0040] Reference Figure 1 、 Figure 2 and Figure 3 The lower ends of the lower cylinder 1 and the upper cylinder 2 are connected to a drain pipe 8, on which a solenoid valve 3 is provided, which is electrically connected to the controller 42 to facilitate the discharge and collection of the various components of the liquid in each cylinder.
[0041] Working principle: First, pour the raw materials into the lower cylinder 1, select the number of upper cylinders 2 according to the type of ingredients to be extracted, and assemble the upper cylinder 2 and the lower cylinder 1 together through the connector 3. After the assembly is completed, connect the wires of each electronic component, and turn on the power of the device. At the same time, connect the tap water pipe and the water inlet pipe 51, and connect the water outlet pipe 52 to the connecting pipe to take away the discharged water. The controller 42 controls the heating component 6 in the lower cylinder 1 to heat up and heat it to the highest vaporization temperature of each component. At the same time, open the solenoid valve 2 on the bottom upper cylinder 2, and then add cold water to the flow cavity 13 of the bottom upper cylinder 2, and then liquefy the steam flowing into the upper cylinder 2, and then the steam in the lower cylinder 1 is heated. After the required components are extracted, the controller 42 controls the heating component 6 in the upper cylinder 2 to heat up and heat it to the second highest temperature of vaporization among the components. At the same time, the solenoid valve 2 on the second upper cylinder 2 is opened, and cold water is added to the flow cavity 13 of the second upper cylinder 2, and the steam flowing into the second upper cylinder 2 is liquefied. The first component will remain in the bottom upper cylinder 2, that is, the extraction of the first component is completed, and the remaining components are extracted in turn. After the required components are extracted, the solenoid valve 3 is opened, and the components are discharged separately through the drain pipe 8, thereby realizing distributed distillation of the device. When cleaning the device, only the connector 3 needs to be disassembled, which is very convenient to use.
[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A distributed distillation device, comprising a lower barrel (1), characterized in that: A plurality of upper cylinders (2) are stacked in sequence at the upper end of the lower cylinder (1), and a heat-insulating cover plate (9) is provided on the top of the upper cylinder (2). Two adjacent upper cylinders (2), between the lower cylinder (1) and the adjacent upper cylinder (2), and between the heat-insulating cover plate (9) and the adjacent upper cylinder (2) are locked by a connecting piece (3). A heating component (6) is provided in the lower cylinder (1) and the upper cylinder (2), and a cooling component (5) is provided on the side of the lower cylinder (1) and the upper cylinder (2). Two adjacent upper cylinders (2) and between the lower cylinder (1) and the upper cylinder (2) are connected by a connecting pipe (7).
2. A distributed distillation device according to claim 1, characterized in that: The device further comprises an intelligent control assembly (4) arranged on the lower cylinder (1), wherein the intelligent control assembly (4) comprises a control panel (41) and a controller (42) fixedly connected to the outer wall surface of the lower cylinder (1), and a temperature sensor (43) arranged on the inner bottom wall of the lower cylinder (1) and the upper cylinder (2), wherein the control panel (41), the controller (42) and the temperature sensor (43) are electrically connected.
3. A distributed distillation device according to claim 2, characterized in that: The lower cylinder (1) and the upper cylinder (2) have the same internal structure and both include an inner shell (11), a heat-insulating outer shell (12) and a flow cavity (13). The outer side of the inner shell (11) is fixedly connected to the heat-insulating outer shell (12). A flow cavity (13) is reserved on the side between the inner shell (11) and the heat-insulating outer shell (12). The bottom of the heat-insulating outer shell (12) of the lower cylinder (1) is fixedly connected to a base. The bottom of the heat-insulating outer shell (12) of the upper cylinder (2) is protruding outward, and the protrusion is engaged with the mouth of the corresponding inner shell (11).
4. A distributed distillation device according to claim 3, characterized in that: The connecting member (3) comprises a fixing block 1 (31) fixed to the upper end side of the lower cylinder (1) and the upper cylinder (2) and a fixing block 2 (32) fixed to the lower end side of the upper cylinder (2) and the thermal insulation cover (9), wherein a screw rod (33) is fixedly connected to the fixing block 1 (31), and the upper end of the screw rod (33) passes through the fixing block 2 (32) and is threadedly connected to a nut (34).
5. A distributed distillation device according to claim 4, characterized in that: The cooling assembly (5) includes a water inlet pipe (51) connected to the lower end of one side of the flow cavity (13) and a water outlet pipe (52) connected to the upper end of the other side of the flow cavity (13). Solenoid valves (1) are installed on both the water inlet pipe (51) and the water outlet pipe (52). The solenoid valves (1) are electrically connected to the controller (42).
6. A distributed distillation device according to claim 5, characterized in that: The heating component (6) uses a heating resistance wire, the heating component (6) is spiral-shaped, and the heating component (6) is electrically connected to the controller (42).
7. A distributed distillation device according to claim 6, characterized in that: One end of the connecting pipe (7) is plugged into the exhaust pipes of the corresponding lower cylinder (1) and the upper cylinder (2), and the other end of the connecting pipe (7) is plugged into the intake pipe of the corresponding upper cylinder (2). A second solenoid valve is provided at one end of the connecting pipe (7) close to the intake pipe, and the second solenoid valve is electrically connected to the controller (42).
8. A distributed distillation device according to claim 7, characterized in that: The lower ends of the sides of the lower cylinder (1) and the upper cylinder (2) are connected to a liquid discharge pipe (8), and a solenoid valve (3) is provided on the liquid discharge pipe (8), and the solenoid valve (3) is electrically connected to the controller (42).
Citation Information
Patent Citations
Novel rectification equipment
CN219815323U