Liquid reflux distributor of distillation equipment for chemical raw material production

By introducing the design of components such as working boxes, distribution chambers, guide pieces, support seats, and distribution plates into distillation equipment for chemical raw material production, combined with electric push rods and angle adjustment mechanisms, the problem of low diversion accuracy caused by electromagnet corrosion was solved, achieving higher diversion accuracy and economic benefits.

CN223392930UActive Publication Date: 2025-09-30TANGSHANJ&GCHEMICAL CO LTD
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Patent Information

Application Number
CN202422433981.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-30
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The liquid reflux distributor of the existing distillation equipment for chemical raw material production has a problem of low diversion accuracy due to corrosion of the electromagnet.

Method used

It adopts a combined design of working box, distribution chamber, guide piece, support seat, distribution plate, distribution pipe, angle adjustment mechanism, liquid inlet pipe, liquid outlet pipe and return pipe. The angle adjustment and quick replacement of the distribution plate are achieved through the electric push rod and angle adjustment mechanism. Combined with the use of external threaded pipe, the sealing and diversion accuracy are ensured.

Benefits of technology

The accuracy of distillation liquid diversion is improved, the problem of inaccurate diversion caused by electromagnet corrosion is avoided, and the control accuracy and economic benefits of the distillation process are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of liquid backflow distributors, in particular to a liquid backflow distributor of distillation equipment for chemical raw material production, which comprises a working box, a distribution bin, a flow guide part, a support seat, a distribution disc, a distribution pipe, an angle adjusting mechanism, a liquid inlet pipe, a liquid outlet pipe and a backflow pipe, the distribution bin is fixedly arranged at the bottom of the working box, the flow guide part is fixedly arranged at the bottom of the distribution bin, the supporting seat is fixedly arranged in the working box, a supporting opening is formed in the supporting seat, the distribution disc is arranged in the supporting opening, a first cavity is formed in the distribution disc, the distribution pipe is fixedly arranged on the distribution disc, and the distribution pipe is communicated with the first cavity. The angle adjusting mechanism is arranged in the supporting seat and used for controlling the distribution disc to conduct angle adjustment, the liquid inlet pipe is arranged on the working box in a penetrating mode, and through the technical scheme, the problem that in the prior art, a distributor is prone to being corroded by an electromagnet, and consequently the distribution precision is low is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid reflux distributors, in particular to a liquid reflux distributor for distillation equipment used in the production of chemical raw materials. Background Art

[0002] During the use of distillation equipment for chemical raw material production, it is necessary to control the purity and output of the top product by adjusting the reflux ratio. The reflux ratio is the ratio of the reflux liquid flow rate to the product flow rate during the distillation process. By adjusting the reflux ratio, the concentration of the distillation product can be controlled while taking into account the consumption of cold and hot energy, thereby achieving higher economic benefits for the distillation process.

[0003] In the prior art, the adjustment of the reflux ratio in distillation equipment is usually achieved through an external reflux ratio distributor. Its working principle is to drive the connecting rod to move up and down through the coupling effect of repeated power-on and power-off of the inner and outer magnets of the solenoid valve, and then convert it into the left and right sliding of the funnel through the hinge connection at the lower end of the connecting rod, thereby controlling the reflux and discharge amounts of the liquid.

[0004] During actual use, it was found that the first problem was that the electromagnet that provides power, when the moving iron moves up and down, the material area and the electromagnet moving cavity cannot be sealed. A small amount of material will enter the moving iron moving cavity along with the connecting rod, causing corrosion and friction damage to the electromagnet, thereby affecting the liquid diversion accuracy. Utility Model Content

[0005] The utility model provides a liquid reflux distributor for distillation equipment used in chemical raw material production, which solves the problem in the related art that the distributor is prone to low diversion accuracy due to corrosion of the electromagnet.

[0006] The technical solution of the utility model is as follows: A liquid reflux distributor for distillation equipment for chemical raw material production, comprising a working box, a distribution chamber, a flow guide, a support seat, a distribution plate, a distribution pipe, an angle adjustment mechanism, a liquid inlet pipe, a liquid outlet pipe and a reflux pipe;

[0007] The working box is provided with a sealing door;

[0008] The distribution bin is fixedly arranged at the bottom of the working box;

[0009] The flow guide is fixedly arranged on the bottom of the distribution bin;

[0010] The support base is fixedly arranged in the working box, and a support opening is opened on the support base;

[0011] The distribution plate is arranged in the support opening, and a first cavity is provided in the distribution plate;

[0012] The distribution pipe is fixedly arranged on the distribution plate, and the distribution pipe is communicated with the first cavity;

[0013] The angle adjustment mechanism is arranged in the support seat and is used to control the distribution plate to adjust the angle;

[0014] The liquid inlet pipe is provided on the working box through and communicates with the first cavity;

[0015] The liquid outlet pipe and the return pipe are communicatively arranged on the distribution bin, and the liquid outlet pipe and the return pipe pass through the side wall of the working box.

[0016] Preferably, a threaded opening is provided on the inner top wall of the first cavity, a fixing ring is fixedly provided on the side wall of the liquid inlet pipe, an external threaded tube is rotatably provided on the side wall of the fixing ring, and the external threaded tube extends into the threaded opening through threaded engagement.

[0017] Furthermore, a fixing plate is fixedly provided on the outer side wall of the externally threaded tube.

[0018] Furthermore, the angle adjustment mechanism includes:

[0019] a first adjusting block rotatably disposed on a side wall of one side of the supporting opening;

[0020] An adjustment port, the adjustment port being opened on the side wall on the other side of the support port;

[0021] an adjusting column, the adjusting column being slidably disposed in the adjusting opening, and a second adjusting block being fixedly disposed on the adjusting column;

[0022] An adjustment groove, which is provided on the side wall of the distribution plate and is adapted to the shapes of the first adjustment block and the second adjustment block respectively;

[0023] An angle adjustment component, the angle adjustment component is arranged in the support seat and is used to control the first adjustment block to adjust the angle;

[0024] A replacement mechanism is provided on the adjusting column and is used for installing and disassembling the adjusting column.

[0025] Furthermore, the angle adjustment component includes:

[0026] a second cavity, the second cavity being disposed in the support seat;

[0027] a first gear, the first gear being rotatably disposed in the second cavity, and a connecting rod being fixedly disposed between the first gear and the first adjusting block;

[0028] A driving mechanism is disposed in the second cavity and is used to control the first gear to rotate.

[0029] On the basis of the above solution, the driving mechanism includes:

[0030] a first rack, the first rack being slidably disposed on an inner top wall of the second cavity, and meshing with the first gear;

[0031] An electric push rod is fixedly arranged between the first rack and the side wall of the second cavity.

[0032] On the basis of the above scheme, the replacement mechanism includes:

[0033] Positioning grooves, the side wall of the regulating port is provided with two L-shaped positioning grooves, one end of which passes through the support seat;

[0034] A third cavity, the third cavity is provided in the adjusting column, and two positioning openings are provided on the side wall of the third cavity;

[0035] A positioning column, the positioning column being rotatably disposed in the third cavity, and having two positioning blocks fixedly disposed on the positioning column, the positioning blocks passing through the positioning opening and extending out of the adjustment column;

[0036] A handwheel is rotatably arranged on the adjusting column, and the handwheel is fixedly connected to the positioning column.

[0037] On the basis of the above solution, a torsion spring is sleeved on the side wall of the positioning post, and two ends of the torsion spring are fixedly connected to the positioning post and the side wall of the third cavity respectively.

[0038] On the basis of the above solution, a positioning ring is fixedly provided on the side wall of the adjusting column.

[0039] Based on the above solution, the liquid inlet pipe is configured as a retractable hose.

[0040] The working principle and beneficial effects of the utility model are as follows:

[0041] 1. In the present invention, by providing an angle adjustment mechanism, distilled liquid can be injected into the first cavity through the liquid inlet pipe. The distilled liquid is then injected into the distribution chamber through the distribution pipe. During this process, the electric push rod can drive the first rack to move, thereby facilitating the engagement of the first gear and the first rack to drive the first adjustment block to rotate. The first adjustment block then cooperates with the adjustment groove to control the rotation of the distribution disk, thereby causing the distribution pipe to move around the distribution pipe, thereby facilitating the distribution of the distilled liquid through the movement of the distribution pipe.

[0042] 2. In the utility model, through the setting of the replacement mechanism, the operator inserts the distribution plate into the support opening and makes the first adjusting block extend into the adjusting groove, and then the operator rotates the hand wheel, so that the positioning block is aligned with the positioning groove through the rotation of the positioning column, and then the operator inserts the adjusting column into the adjusting opening and makes the second adjusting block extend into the adjusting groove, and then the operator releases the hand wheel, so that the positioning column is reset under the action of the torsion spring, so that the positioning block is fully extended into the positioning groove, so that the adjusting column can be positioned by the cooperation of the positioning block and the positioning groove, and the distribution plate can be fixed by the cooperation of the adjusting groove with the first adjusting block and the second adjusting block respectively. The distribution plate can be disassembled and replaced by reversing the above steps;

[0043] 3. In the present invention, the provision of the externally threaded tube and the fixing ring facilitates the connection and removal of the liquid inlet pipe and the distribution plate by rotating the externally threaded tube;

[0044] 4. In the utility model, through the arrangement of the working box, the distribution bin, the guide member, the support seat, the distribution plate, the distribution pipe, the angle adjustment mechanism, the liquid inlet pipe, the liquid outlet pipe and the return pipe, it is convenient to control the rapid rotation of the distribution plate through the operation of the electric push rod, and then the cooperation between the first cavity and the distribution pipe realizes the diversion of the distilled liquid, thereby solving the problem of the distributor in the related art that the diversion accuracy is low due to the corrosion of the electromagnet. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0046] Figure 1 This is a schematic diagram of the structure of the utility model;

[0047] Figure 2 This is a structural diagram of the distribution bin of the utility model;

[0048] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0049] Figure 4 For this utility model Figure 3 Schematic diagram of the local enlarged structure at A in the middle;

[0050] Figure 5 This is a schematic cross-sectional view of the replacement mechanism of the present invention.

[0051] In the figure: 1. working box; 2. sealing door; 3. distribution chamber; 4. flow guide; 5. support seat; 6. distribution plate; 7. distribution pipe; 8. liquid inlet pipe; 9. liquid outlet pipe; 10. return pipe; 11. external threaded pipe; 12. fixed plate; 13. first adjusting block; 14. adjusting column; 15. second adjusting block; 16. adjusting slot; 17. first gear; 18. first rack; 19. electric push rod; 20. positioning slot; 21. positioning column; 22. handwheel; 23. torsion spring; 24. positioning ring. DETAILED DESCRIPTION

[0052] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0053] like Figure 1-Figure 5 As shown, this embodiment proposes a liquid reflux distributor for distillation equipment for chemical raw material production, including a working box 1, a distribution bin 3, a flow guide 4, a support seat 5, a distribution plate 6, a distribution pipe 7, an angle adjustment mechanism, a liquid inlet pipe 8, a liquid outlet pipe 9 and a reflux pipe 10. The working box 1 is provided with a sealed door 2, the distribution bin 3 is fixedly arranged at the bottom of the working box 1, the flow guide 4 is fixedly arranged at the bottom of the distribution bin 3, the support seat 5 is fixedly arranged in the working box 1, a support opening is opened on the support seat 5, the distribution plate 6 is arranged in the support opening, a first cavity is provided in the distribution plate 6, the distribution pipe 7 is fixedly arranged on the distribution plate 6, the distribution pipe 7 is communicated with the first cavity, the angle adjustment mechanism is arranged in the support seat 5, and is used to control the distribution plate 6 to adjust the angle, the liquid inlet pipe 8 is arranged through the working box 1, the liquid inlet pipe 8 is communicated with the first cavity, the liquid inlet pipe 8 is arranged as a retractable hose, the liquid outlet pipe 9 and the reflux pipe 10 are communicated on the distribution bin 3, and the liquid outlet pipe 9 and the reflux pipe 10 pass through the side wall of the working box 1.

[0054] Reference Figure 3 and Figure 4 A threaded opening is provided on the inner top wall of the first cavity, and a fixing ring is fixedly provided on the side wall of the liquid inlet pipe 8. An external threaded tube 11 is rotatably provided on the side wall of the fixing ring. The external threaded tube 11 extends into the threaded opening through threaded cooperation, and a fixing plate 12 is fixedly provided on the outer side wall of the external threaded tube 11. The external threaded tube 11 can be driven to rotate by rotating the fixing plate 12, and the installation and disassembly between the distribution plate 6 and the liquid inlet pipe 8 can be realized by threaded cooperation between the external threaded tube 11 and the threaded opening.

[0055] Reference Figure 3-Figure 5The angle adjustment mechanism includes a first adjustment block 13, an adjustment port, an adjustment column 14, an adjustment slot 16, an angle adjustment assembly and a replacement mechanism. The first adjustment block 13 is rotatably arranged on the side wall on one side of the support port, and the adjustment port is opened on the side wall on the other side of the support port. The adjustment column 14 is slidably arranged in the adjustment port. The second adjustment block 15 is fixedly arranged on the adjustment column 14. The adjustment slot 16 is opened on the side wall of the adjustment disk. The adjustment slot 16 is respectively adapted to the shape of the first adjustment block 13 and the second adjustment block 15. The angle adjustment assembly is arranged in the support seat 5 for controlling the first adjustment block 13 to adjust the angle. The replacement mechanism is arranged on the adjustment column 14. Used to install and disassemble the adjusting column 14, the angle adjustment assembly includes a second cavity, a first gear 17 and a driving mechanism. The second cavity is opened in the support seat 5, and the first gear 17 is rotatably set in the second cavity. A connecting rod is fixedly arranged between the first gear 17 and the first adjustment block 13. The driving mechanism is set in the second cavity and is used to control the rotation of the first gear 17. The driving mechanism includes a first rack 18 and an electric push rod 19. The first rack 18 is slidably set on the inner top wall of the second cavity. The first rack 18 is engaged with the first gear 17, and the electric push rod 19 is fixedly set between the first rack 18 and the side wall of the second cavity.

[0056] Specifically, the operator connects the liquid inlet pipe 8 with the condenser of the distillation equipment, and connects the reflux pipe 10 with the water inlet end of the distillation equipment. During the distillation process, the electric push rod 19 can be used to drive the first rack 18 to move, so that the first adjustment block 13 can be driven to rotate through the engagement of the first gear 17 and the first rack 18, and then the distribution plate 6 is controlled to rotate through the cooperation of the first adjustment block 13 and the adjustment groove 16, so that the distribution pipe 7 moves around the distribution pipe 7, thereby facilitating the distribution of the distilled liquid through the movement of the distribution pipe 7.

[0057] Reference Figure 4 and Figure 5 The replacement mechanism includes a positioning groove 20, a third cavity, a positioning column 21 and a handwheel 22. Two L-shaped positioning grooves 20 are provided on the side wall of the adjustment port. One end of the positioning groove 20 passes through the support seat 5. The third cavity is provided in the adjusting column 14. Two positioning openings are provided on the side wall of the third cavity. The positioning column 21 is rotatably set in the third cavity. Two positioning blocks are fixedly provided on the positioning column 21. The positioning blocks pass through the positioning opening and extend out of the adjusting column 14. The handwheel 22 is rotatably set on the adjusting column 14. The handwheel 22 is fixedly connected to the positioning column 21. A torsion spring 23 is provided on the side wall of the positioning column 21. The two ends of the torsion spring 23 are respectively fixedly connected to the positioning column 21 and the side wall of the third cavity. A positioning ring 24 is fixedly provided on the side wall of the adjusting column 14.

[0058] Specifically, after the operator inserts the distribution plate 6 into the support opening and makes the first adjustment block 13 extend into the adjustment groove 16, the operator rotates the handwheel 22, thereby driving the positioning block to align with the positioning groove 20 through the rotation of the positioning column 21, and then the operator inserts the adjustment column 14 into the adjustment opening and makes the second adjustment block 15 extend into the adjustment groove 16, and then the operator releases the handwheel 22, so that the positioning column 21 is reset under the action of the torsion spring 23, so that the positioning block is completely extended into the positioning groove 20, so that the positioning column 14 can be positioned by the cooperation between the positioning block and the positioning groove 20, and the distribution plate 6 can be fixed by the cooperation of the adjustment groove 16 with the first adjustment block 13 and the second adjustment block 15 respectively. The above steps can be reversed to achieve the disassembly and replacement of the distribution plate 6.

[0059] In this embodiment, when in use, the operator inserts the distribution plate 6 into the support opening and makes the first adjustment block 13 extend into the adjustment groove 16, and then the operator rotates the hand wheel 22, so that the positioning block is aligned with the positioning groove 20 through the rotation of the positioning column 21, and then the operator inserts the adjustment column 14 into the adjustment opening and makes the second adjustment block 15 extend into the adjustment groove 16, and then the operator releases the hand wheel 22, so that the positioning column 21 is reset under the action of the torsion spring 23, so that the positioning block is completely extended into the positioning groove 20, so that the positioning column 14 can be positioned by the cooperation of the positioning block and the positioning groove 20, and at the same time, the first adjustment block 13 and the second adjustment block 15 are respectively aligned with the adjustment groove 16. The cooperation of the adjustment block 15 realizes the fixation of the distribution plate 6, and then the operator installs the external threaded tube 11 in the threaded mouth through threaded cooperation. Then the operator connects the liquid inlet pipe 8 with the condenser of the distillation equipment, and the reflux pipe 10 with the water inlet end of the distillation equipment. During the distillation process, the first rack 18 can be driven to move by the operation of the electric push rod 19, so that the first adjustment block 13 can be driven to rotate through the engagement of the first gear 17 and the first rack 18, and then the distribution plate 6 is controlled to rotate through the cooperation of the first adjustment block 13 and the adjustment groove 16, so that the distribution pipe 7 moves around the distribution pipe 7, so as to facilitate the distribution of the distilled liquid through the movement of the distribution pipe 7.

[0060] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A liquid reflux distributor for a distillation device for producing chemical raw materials, characterized in that: include: A working box (1), wherein the working box (1) is provided with a sealing door (2); A distribution bin (3), the distribution bin (3) being fixedly arranged at the bottom of the working box (1); A flow guide (4), the flow guide (4) being fixedly arranged on the bottom of the distribution bin (3); A support seat (5), the support seat (5) is fixedly arranged in the working box (1), and a support opening is provided on the support seat (5); A distribution plate (6), the distribution plate (6) being arranged in the support opening, and a first cavity being arranged in the distribution plate (6); a distribution pipe (7), the distribution pipe (7) being fixedly arranged on the distribution plate (6), the distribution pipe (7) being in communication with the first cavity; An angle adjustment mechanism, the angle adjustment mechanism being arranged in the support seat (5) and used for controlling the distribution plate (6) to adjust its angle; a liquid inlet pipe (8), the liquid inlet pipe (8) being arranged through the working box (1), the liquid inlet pipe (8) being in communication with the first cavity; A liquid outlet pipe (9) and a return pipe (10), wherein the liquid outlet pipe (9) and the return pipe (10) are arranged on the distribution bin (3) in a communication manner, and the liquid outlet pipe (9) and the return pipe (10) pass through the side wall of the working box (1); Wherein, the angle adjustment mechanism includes: a first adjusting block (13), the first adjusting block (13) being rotatably disposed on a side wall of one side of the supporting opening; An adjustment port, the adjustment port being opened on the side wall on the other side of the support port; An adjusting column (14), the adjusting column (14) being slidably disposed in the adjusting port, and a second adjusting block (15) being fixedly disposed on the adjusting column (14); An adjustment groove (16), the adjustment groove (16) being provided on a side wall of the distribution plate (6), and the adjustment groove (16) being respectively adapted to the shapes of the first adjustment block (13) and the second adjustment block (15); An angle adjustment component, the angle adjustment component is arranged in the support seat (5) and is used to control the first adjustment block (13) to perform angle adjustment; a replacement mechanism, the replacement mechanism being arranged on the adjustment column (14) and being used for installing and removing the adjustment column (14); Wherein, the angle adjustment component includes: A second cavity, the second cavity being opened in the support seat (5); a first gear (17), the first gear (17) being rotatably disposed in the second cavity, and a connecting rod being fixedly disposed between the first gear (17) and the first adjustment block (13); A driving mechanism is provided in the second cavity and is used to control the first gear (17) to rotate.

2. The liquid reflux distributor of a distillation device for producing chemical raw materials according to claim 1, characterized in that: A threaded opening is provided on the inner top wall of the first cavity, a fixing ring is fixedly provided on the side wall of the liquid inlet pipe (8), an external threaded tube (11) is rotatably provided on the side wall of the fixing ring, and the external threaded tube (11) extends into the threaded opening through threaded engagement.

3. The liquid reflux distributor of a distillation device for producing chemical raw materials according to claim 2, characterized in that: A fixing plate (12) is fixedly provided on the outer side wall of the externally threaded tube (11).

4. The liquid reflux distributor of a distillation device for producing chemical raw materials according to claim 3, characterized in that: The driving mechanism comprises: a first rack (18), the first rack (18) being slidably disposed on the inner top wall of the second cavity, the first rack (18) being meshed with the first gear (17); An electric push rod (19), wherein the electric push rod (19) is fixedly arranged between the first rack (18) and the side wall of the second cavity.

5. The liquid reflux distributor of a distillation device for producing chemical raw materials according to claim 4, characterized in that: The replacement mechanism comprises: Positioning grooves (20), the side wall of the regulating port is provided with two L-shaped positioning grooves (20), one end of the positioning groove (20) passes through the support seat (5); A third cavity, the third cavity being opened in the adjusting column (14), and the side wall of the third cavity being opened with two positioning openings; A positioning column (21), the positioning column (21) is rotatably disposed in the third cavity, two positioning blocks are fixedly disposed on the positioning column (21), and the positioning blocks pass through the positioning opening and extend out of the adjustment column (14); A hand wheel (22), the hand wheel (22) is rotatably arranged on the adjustment column (14), and the hand wheel (22) is fixedly connected to the positioning column (21).

6. The liquid reflux distributor of a distillation device for producing chemical raw materials according to claim 5, characterized in that: A torsion spring (23) is sleeved on the side wall of the positioning column (21), and two ends of the torsion spring (23) are fixedly connected to the positioning column (21) and the side wall of the third cavity respectively.

7. The liquid reflux distributor of a distillation device for producing chemical raw materials according to claim 6, characterized in that: A positioning ring (24) is fixedly provided on the side wall of the adjustment column (14).

8. The liquid reflux distributor of a distillation device for producing chemical raw materials according to claim 7, characterized in that: The liquid inlet pipe (8) is configured as a retractable hose.