Industrial sewage purification device
By combining components such as sedimentation tanks, isolation filter plates, spiral auger conveyors and vibrators, an industrial wastewater purification device was designed to solve the problems of low treatment efficiency and high maintenance costs in traditional methods, achieving efficient sludge removal and meeting effluent water quality standards.
Patent Information
- Application Number
- CN202422808518.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Traditional sewage treatment methods have low efficiency and high maintenance costs for treating industrial wastewater containing large amounts of suspended solids and heavy particulate matter, making it difficult to meet environmental protection requirements.
An industrial wastewater purification device was designed by combining a sedimentation tank, an isolation filter plate, a spiral auger conveyor, a butterfly valve and a vibrator. The spiral auger conveyor collects sediments, the isolation filter plate intercepts large particles, the guide ramp cooperates with the vibrator to promote the discharge of sediment, and the baffle ensures the quality of the clean water.
It improves the sludge cleaning capacity, enhances the purification efficiency, reduces the risk of blockage, and ensures the stable operation of the system and the compliance of the effluent water quality.
Smart Images

Figure CN223392958U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sewage treatment, in particular to an industrial sewage purification device. Background Art
[0002] Modern industrial production, especially agricultural product processing, generates large quantities of wastewater containing silt and other impurities. Discharging this wastewater without effective treatment not only causes severe environmental pollution but may also violate environmental regulations. Traditional wastewater treatment methods, such as sedimentation, are simple and easy to implement, but they are inefficient and require high maintenance for industrial wastewater containing large amounts of suspended solids and heavy particulate matter. Therefore, developing a novel industrial wastewater purification system that efficiently removes sludge, is easy to operate, and has low maintenance costs is crucial. Utility Model Content
[0003] The purpose of the utility model is to provide an industrial sewage purification device, which is suitable for frequently treating a large amount of wastewater with high mud content through the combination of a sedimentation tank, an isolation filter plate, a spiral auger conveyor, a butterfly valve and a vibrator.
[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0005] The utility model is an industrial sewage purification device, comprising a sedimentation tank; a row of inclined isolation filter plates are installed between opposite inner walls in the length direction of the sedimentation tank; the sedimentation tank comprises a rectangular box; a sediment discharge slot is opened at the center of the bottom of the rectangular box along its length direction; a spiral auger conveyor is installed at the bottom of the rectangular box along its length direction, and the part where the tube of the spiral auger conveyor is connected to the bottom of the rectangular box is communicated with the sediment discharge slot; an extended discharge pipe is installed on the output port of the spiral auger conveyor, and a butterfly valve is installed on the extended discharge pipe; a sewage inlet pipe is passed through and fixed at one end of the rectangular box; a clean water outlet pipe is passed through and fixed to the other end of the rectangular box; a row of symmetrically arranged mounting slots are fixed on the opposite inner walls in the length direction of the rectangular box.
[0006] As a preferred technical solution of the present invention, a row of fixed support legs is fixed to the bottom surface of the rectangular box along its length direction.
[0007] As an optimal technical solution of the present invention, the upper end of the mounting slot is inclined toward the sewage inlet pipe; the mounting slot includes a rectangular column; the rectangular column is provided with a non-conductive rectangular guide groove which is set in an extension direction at its upper end; the side end of the isolation filter plate is inserted into the rectangular guide groove.
[0008] As a preferred technical solution of the present invention, the isolation filter plate includes a rectangular plate body; the lower half of the rectangular plate body is evenly distributed with filter holes; and a reinforced middle frame is fixed on the surface of the rectangular plate body.
[0009] As an optimal technical solution of the present invention, a guide inclined plate is fixed between the inner wall and the inner bottom surface in the length direction of the rectangular box, and the guide inclined plate is placed at the sediment discharge groove; a triangular support plate is arranged between the bottom of the guide inclined plate and the inner bottom surface of the rectangular box.
[0010] As a preferred technical solution of the present invention, at least two vibrators are installed on the bottom surface of the guide inclined plate; and a window for installing the vibrators is opened on the side surface of the rectangular box.
[0011] As a preferred technical solution of the present invention, a horizontally arranged baffle is fixed on the inner wall of the rectangular box below the clean water outlet pipe.
[0012] The utility model has the following beneficial effects:
[0013] 1. The utility model realizes the effective collection and transportation of heavy sludge and other materials deposited on the bottom of the sedimentation tank by installing a spiral auger conveyor at the bottom of the sedimentation tank, avoiding the inconvenience caused by sludge pump extraction and manual cleaning, and improving the cleaning ability of heavy sediment.
[0014] 2. The utility model adopts an isolation filter plate with an inclined setting and a dense filter hole structure. On the one hand, it reduces the space for the lateral flow of water and increases the fluid residence time; on the other hand, it uses the physical barrier effect to intercept larger particles and flocculent clumps, thereby improving the overall purification efficiency.
[0015] 3. The utility model uses a guide inclined plate at the sediment discharge slot to cooperate with the vibrator to promote the bottom sediment to gather toward the center and be discharged through the screw conveyor, while reducing the blockage problem caused by adhesion, ensuring the long-term stable operation of the system.
[0016] 4. The utility model adds a horizontal baffle at the clean water outlet, so that the water flow speed entering the area is slowed down and evenly distributed, thereby avoiding the extraction of liquid containing more suspended solid components in the lower layer, ensuring that the final discharged water quality meets the standards.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the structure of the industrial sewage purification device of the utility model;
[0020] Figure 2 for Figure 1 A top view of
[0021] Figure 3 for Figure 2 Cross-sectional view at AA in the middle;
[0022] Figure 4 for Figure 2 Cross-sectional view at the middle BB;
[0023] Figure 5 Schematic diagram of the structure of the isolation filter plate.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1-sedimentation tank, 2-isolation filter plate, 3-screw auger conveyor, 4-butterfly valve, 5-vibrator, 11-rectangular box, 12-sediment discharge slot, 13-sewage inlet pipe, 14-clean water outlet pipe, 15-installation slot, 16-guide ramp, 17-triangular support plate, 18-window, 19-baffle, 110-fixed support leg, 21-rectangular plate, 22-filter hole, 23-reinforced middle frame, 31-extended discharge pipe. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Specific embodiment one:
[0028] See also Figure 1-5As shown, the present invention is an industrial wastewater purification device, which aims to provide a sedimentation purification treatment for wastewater with large amounts of sludge, facilitating the stable discharge of heavy sludge. Its structure includes a sedimentation tank 1. A row of inclined isolation filter plates 2 are installed between opposing inner walls along the length of the sedimentation tank 1. The sedimentation tank 1 comprises a rectangular housing 11. A sediment discharge notch 12 is defined along the center of the bottom of the rectangular housing 11 along its length. A spiral auger conveyor 3 is installed along the bottom of the rectangular housing 11 along its length, and the portion where the auger conveyor 3's tube connects to the bottom of the rectangular housing 11 is connected to the sediment discharge notch 12. An extended discharge pipe 31 is installed at the output port of the auger conveyor 3, and a butterfly valve 4 is mounted on the extended discharge pipe 31. A sewage inlet pipe 13 is fixedly inserted through one end of the rectangular housing 11. When sewage enters the sewage inlet pipe 13, it is treated with flocculant. A clean water outlet pipe 14 is fixedly inserted through the other end of the rectangular housing 11. A row of symmetrical mounting slots 15 are fixed to opposite inner walls along the length of the rectangular housing 11. The upper ends of the mounting slots 15 are angled toward the sewage inlet pipe 13. The mounting slots 15 comprise a rectangular cylinder. A non-conductive rectangular guide groove extends from the upper end of the cylinder. The side ends of the isolation filter plates 2 are inserted into these rectangular guide grooves.
[0029] By installing a spiral auger conveyor 3 for conveying sediments such as silt at the bottom of the sedimentation tank 1, the butterfly valve 4 is opened and the spiral auger conveyor 3 is started after the sediment thickness reaches the thickness that needs to be cleaned. The spiral auger blades slowly push the sediment to the butterfly valve 4 for output, and the thick sediments such as silt in the sedimentation tank 1 are quickly discharged.
[0030] The isolation filter plate 2 includes a rectangular plate body 21. The lower half of the rectangular plate body 21 is evenly distributed with filter holes 22. A reinforced middle frame 23 is fixed to the surface of the rectangular plate body 21.
[0031] A row of isolation filter plates 2 are installed in the sedimentation tank 1. Half of the isolation filter plates 2 are closed plates, which are used to reduce the movement area of the lateral space of the sedimentation tank 1. The other half is set as dense filter holes 22 to intercept large particle precipitation and larger flocculants. The arrangement of multiple isolation filter plates 2 is conducive to suppressing the flow of debris and improving its sedimentation efficiency.
[0032] A diverter plate 16 is fixed between the inner wall and the inner bottom of the rectangular box 11 along its length, and is positioned at the sediment discharge slot 12. A triangular support plate 17 is positioned below the diverter plate 16 and between the inner bottom of the rectangular box 11. The diverter plate 16 facilitates the movement of sediment from the bottom of the sedimentation tank 1 toward the central sediment discharge slot 12, facilitating the cleaning and discharge of the auger conveyor 3 and reducing manual intervention to achieve a better cleaning effect.
[0033] At least two vibrators 5 are mounted on the bottom surface of the guide plate 16. A window 18 for mounting the vibrators 5 is provided on the side of the rectangular box 11. The vibrators 5 vibrate the guide plate 16, effectively accelerating the removal of sediment stuck to the guide plate 16.
[0034] A horizontal baffle 19 is fixed to the inner wall of the rectangular box 11 below the clean water outlet pipe 14. The baffle 19 is installed below the clean water outlet pipe 14 to adjust the water flow into the clean water outlet pipe 14 in multiple horizontal directions, so that the water at the upper level is relatively clear and the clean water outlet pipe 14 is prevented from extracting the water containing flocculent sediment below.
[0035] For installation occasions without an installation foundation, a row of fixed support legs 110 are fixed along the length direction of the bottom surface of the rectangular box 11. The height of the fixed support legs 110 is used to ensure smooth sludge discharge below.
[0036] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0037] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An industrial wastewater purification device, characterized in that: It comprises a sedimentation tank (1); a row of inclined isolation filter plates (2) are installed between the opposite inner walls in the longitudinal direction of the sedimentation tank (1); The sedimentation tank (1) comprises a rectangular box (11); a sediment discharge slot (12) is provided at the center of the bottom of the rectangular box (11) along its longitudinal direction; a spiral auger conveyor (3) is installed at the bottom of the rectangular box (11) along its longitudinal direction, and the portion where the tube of the spiral auger conveyor (3) is connected to the bottom of the rectangular box (11) is in communication with the sediment discharge slot (12); an extended discharge pipe (31) is installed at the output port of the spiral auger conveyor (3), and a butterfly valve (4) is installed on the extended discharge pipe (31); A sewage inlet pipe (13) is fixedly passed through one end of the rectangular box (11); a clean water outlet pipe (14) is fixedly passed through the other end of the rectangular box (11); A row of symmetrically arranged mounting slots (15) are fixed to the opposite inner walls in the length direction of the rectangular box (11).
2. The industrial wastewater purification device according to claim 1, characterized in that: A row of fixed support legs (110) is fixed to the bottom surface of the rectangular box (11) along its length direction.
3. The industrial wastewater purification device according to claim 1, characterized in that: The upper end of the mounting slot (15) is inclined toward the sewage inlet pipe (13); the mounting slot (15) comprises a rectangular column; the upper end of the rectangular column is provided with a non-conductive rectangular guide groove extending in the direction of the extension; the side end of the isolation filter plate (2) is inserted into the rectangular guide groove.
4. The industrial wastewater purification device according to claim 1, characterized in that: The isolation filter plate (2) comprises a rectangular plate body (21); the lower half of the rectangular plate body (21) is evenly distributed with filter holes (22); and a reinforced middle frame (23) is fixed on the surface of the rectangular plate body (21).
5. The industrial wastewater purification device according to claim 1, characterized in that: A guide slant plate (16) is fixed between the inner wall and the inner bottom surface of the rectangular box (11) in the longitudinal direction, and the guide slant plate (16) is placed at the sediment discharge slot (12); a triangular support plate (17) is provided between the lower portion of the guide slant plate (16) and the inner bottom surface of the rectangular box (11).
6. The industrial wastewater purification device according to claim 5, characterized in that: At least two vibrators (5) are installed on the bottom surface of the guide inclined plate (16); and a window (18) for installing the vibrators (5) is opened on the side surface of the rectangular box (11).
7. The industrial wastewater purification device according to claim 1, characterized in that: A horizontally arranged baffle (19) is fixed to the inner wall of the rectangular box (11) below the clean water outlet pipe (14).