Equipment microenvironment purification system

By introducing the equipment micro-environment purification system into new energy equipment and utilizing ionized air and reasonable flow field design, the problems of dust floating and accumulation are solved, efficient dust control is achieved, and the cleanliness and safety of battery processing are ensured.

CN223393110UActive Publication Date: 2025-09-30FUJIAN KUNMAI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422793503.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-30
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The dust in the microenvironment of production equipment in the new energy industry cannot be effectively controlled, causing dust to float and accumulate in the equipment, affecting the consistency and safety performance of the battery, and may even cause dangers such as bulging, combustion, and explosion.

Method used

The equipment micro-environment purification system is adopted, including dust removal filters, equipment cover, air inlet, return air outlet, guide plate and ion generator. Through reasonable flow field design and air flow control, ionized air is used to eliminate dust static electricity, guide dust to the return air hole and collect it in the dust removal filter.

Benefits of technology

Significantly reduce dust turbulence, lower the probability of dust entering the corners of products and equipment, achieve a dynamic dust-free environment of 10,000 or static dust-free environment of 1,000,000, and ensure the cleanliness and safety of the battery processing process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an equipment microenvironment purification system which comprises a dust removal filter and an equipment cover body covering equipment, an air inlet is formed in the upper side of the equipment cover body, and an air return opening is formed in the bottom of the equipment; a guide plate is arranged at the position, above the air return opening, of the bottom of the equipment, a plurality of air return holes used for guiding the flow direction of air flow are formed in the guide plate, a machining station of the equipment is located between the air inlet and the guide plate, and an ion generator is installed at the air inlet of the equipment cover body. And the air return port is communicated with a dust suction port of the dust removal filter. The ion generator is installed, so that air blown into the equipment has a static electricity elimination function, local space ionization is formed, dust static electricity is effectively eliminated, dust can be easily stripped and sucked away, air return holes are formed in the guide plate, and air enters the air return holes from the air inlet, passes through a machining station and enters the air return holes. Stable air directional fluid is formed (turbulent flow is reduced), and dust is brought to an air return hole and an air return opening and is finally collected into a dust removal filter.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, in particular to an equipment microenvironment purification system. Background Art

[0002] The new energy industry's production equipment generally has the problem of ineffective control of micro-environment dust. Traditional equipment processes do not have a reasonable flow field design in the micro-environment during operation. Dust-containing fluids acting on the surface of workpieces or components will form serious turbulence, and dust will float around in the equipment and accumulate in every corner of the equipment, and cannot be effectively purified and removed by dust removal equipment; at the same time, it is easy to stay on the surface of high-speed moving pole pieces. The high-speed relative movement of the pole pieces will superimpose the electrostatic field force on the dust, making the dust more stubborn and difficult to remove; for example, some battery pole piece processing equipment (such as die-cutting machines, winding machines, cutting and stacking machines, ultrasonic welding, shelling machines, coating machines, pre-welding machines, full welding equipment, etc.), if the negative impact of micro-environment dust cannot be removed, dust will easily adhere to the inside of the battery cell, causing battery self-discharge, affecting the consistency and safety performance of the battery and battery life, and in severe cases, leading to bulging, combustion, explosion, etc. Utility Model Content

[0003] In order to solve the above problems, the purpose of this utility model is to provide an equipment microenvironment purification system.

[0004] The utility model is implemented by the following method: a device micro-environment purification system, including a dust removal filter and a device cover body arranged on the device, an air inlet is provided on the upper side of the device cover body, and a return air outlet is provided at the bottom of the device; a guide plate is provided on the bottom of the device above the return air outlet, and a plurality of return air holes for guiding the direction of airflow are provided on the guide plate, a processing station of the device is located between the air inlet and the guide plate, an ion generator is installed at the air inlet on the device cover body; the return air outlet is connected to the dust suction port of the dust removal filter.

[0005] Preferably, a plurality of the return air holes are arranged at intervals on the guide plate, and the return air holes are arranged below the outer edge of the processing station of the equipment.

[0006] Preferably, a filter fan is further provided at the air inlet, and the air outside the device cover is blown into the device through the filter fan and the ion generator in sequence.

[0007] Preferably, a plurality of air inlets are provided on the device cover.

[0008] Preferably, a dust collection pipe is connected between the dust suction port of the dust removal filter and the return air port.

[0009] Preferably, the dust collection duct is connected to the return air outlets of multiple devices.

[0010] Preferably, a funnel-shaped connector is provided at the lower end of the device, and the small end opening of the connector is connected to the return air port and the dust collection duct; the large end opening of the connector is fixed to the bottom surface of the device and communicates with the return air hole.

[0011] Preferably, the exhaust port of the dust removal filter is connected to the indoor environment or the outdoor environment.

[0012] The beneficial effects of the present invention are as follows: the present invention provides an equipment microenvironment purification system. Compared with the existing technology, the present invention has at least the following technical effects: 1. Through reasonable fluid analysis and flow field design, an air inlet is reasonably set on the equipment cover, and an ion generator is installed at the air inlet, so that the air blown into the equipment has the function of eliminating static electricity, forming local space ionization, effectively eliminating dust static electricity, so that the dust can be easily peeled off and sucked away, and a guide plate is provided between the return air inlet and the equipment processing station, and a return air hole is provided on the guide plate. In this way, air enters from the air inlet, passes through the processing station and enters each return air hole, forming a relatively stable air directional flow (reducing turbulence), thereby allowing the dust generated by the processing station during processing to be carried to the return air hole and the return air outlet along the flow direction of the air and finally collected in the dust removal filter, significantly reducing dust turbulence and reducing the probability of entering the product and accumulating in the corners of the equipment. 2. By setting the return air hole below the outer edge of the processing station, the airflow blown in by the air inlet will blow up the dust on the surface of each component of the processing station, and then under the suction provided by the return air hole, the airflow forms a stable airflow from the edge of the processing station to the return air hole, so that the dust can be stably brought into the return air hole by the airflow and then sucked into the dust filter by the return air hole. 3. A filter fan is provided at the air inlet to filter the air entering the equipment, so that the air entering the equipment cover is clean, and external dust is prevented from entering the processed products, so as to reduce dust during the product processing process. 4. Multiple air inlets are set to increase the air intake volume and reduce the dust suction resistance of the dust filter. 5. Through the above fluid and space ionization design, the dust-free environment inside the equipment can achieve a dynamic level of 10,000 or a static level of 1,000. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a vertical view of an equipment microenvironment purification system of the present utility model.

[0014] Figure 2 This is a top view of an equipment microenvironment purification system of the present utility model.

[0015] Figure 3 It is a side view of an equipment microenvironment purification system of the utility model.

[0016] Figure 4This is a schematic diagram of the positional relationship between the return air holes on the guide plate and the processing stations.

[0017] Explanation of the accompanying figures: 1. Dust removal filter; 2. Equipment cover; 3. Guide plate; 4. Return air outlet; 5. Filter fan; 6. Dust collection duct; 7. Connector; 8. Processing station. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0019] See also Figures 1 to 4 , a device micro-environment purification system includes a dust removal filter 1 and a device cover 2 mounted on the device, an air inlet is provided on the upper side of the device cover 2, and a return air outlet 4 is provided at the bottom of the device; a guide plate 3 is provided at the bottom of the device above the return air outlet 4, and a plurality of return air holes for guiding the direction of airflow are provided on the guide plate 3, and a processing station 8 of the device is located between the air inlet and the guide plate 3, and an ion generator is installed at the air inlet on the device cover 2 (not shown in the figure for existing equipment); the return air outlet 4 is connected to the dust suction port of the dust removal filter 1. An air inlet is reasonably set on the equipment cover 2, and an ion generator is installed at the air inlet, so that the air blown into the equipment has the function of eliminating static electricity, forming local space ionization, effectively eliminating dust static electricity, so that the dust can be easily peeled off and sucked away, and a guide plate 3 is provided between the return air inlet 4 and the equipment processing station 8, and a return air hole is provided on the guide plate 3. In this way, the air enters from the air inlet and passes through the processing station 8 into each return air hole, forming a relatively stable air directional fluid (reducing turbulence), so that the dust generated by the processing station 8 during processing can be carried to the return air hole and the return air inlet 4 along the flow direction of the air and finally collected in the dust removal filter 1, significantly reducing the dust turbulence phenomenon and reducing the probability of entering the product and accumulating in the corners of the equipment.

[0020] See also Figure 1 、 Figure 4 Preferably, a plurality of return air holes are arranged at intervals on the guide plate 3, and the return air holes are arranged below the outer edge of the processing station 8 of the equipment. By arranging the return air holes below the outer edge of the processing station 8, the airflow blown in by the air inlet blows up the dust on the surfaces of the components of the processing station 8, and then, under the suction provided by the return air holes, the airflow forms a stable airflow from the edge of the processing station 8 to the return air holes, so that the dust can be stably carried into the return air holes by the airflow and then sucked into the dust removal filter 1 through the return air port 4.

[0021] See also Figures 1 to 3Preferably, a filter fan 5 is further provided at the air inlet, and the air outside the equipment cover 2 is blown into the equipment through the filter fan 5 and the ion generator in sequence. A filter fan 5 is provided at the air inlet to filter the air entering the equipment, so that the air entering the equipment cover 2 is exhausted, and external dust is prevented from entering the processed products, so as to reduce dust during the product processing. The preferred filter fan 5 is an FFU unit. The ion generator is integrated into the filter fan 5, and the preferred one may be the FFU global static removal and dust removal KU-50. The FFU unit can achieve ten thousand-level wind speed adjustment, and thus can achieve dynamic ten thousand-level purification of the environment of the equipment cover 2.

[0022] See also Figures 1 to 3 Preferably, the device cover 2 is provided with a plurality of air inlets. Providing a plurality of air inlets can increase the air intake volume and help reduce the dust collection resistance of the dust removal filter 1.

[0023] See also Figures 1 to 3 Preferably, a dust collecting pipe 6 is connected between the dust suction port of the dust removal filter 1 and the return air port 4. It is convenient to install the dust removal filter 1 at any position in the workshop as needed.

[0024] See also Figures 1 to 3 Preferably, the dust collection duct 6 is connected to the return air outlet 4 of multiple devices. One dust removal filter 1 can be used to remove dust from multiple devices, reducing equipment procurement costs. A single dust removal filter can also be used to remove dust from a single device, but the invention is not limited thereto.

[0025] See also Figures 1 to 3 Preferably, a funnel-shaped connector 7 is provided at the lower end of the device. The small end of the connector 7 opens to the return air port 4 and is connected to the dust collection duct 6. The large end of the connector 7 is fixed to the bottom surface of the device and communicates with the return air hole. This facilitates the connection between the return air hole and the dust collection duct 6 to achieve negative pressure dust collection.

[0026] See also Figures 1 to 3 Preferably, the exhaust port of the dust removal filter 1 is connected to the indoor or outdoor. The exhaust port of the dust removal filter 1 is directly discharged outside the workshop, or is connected to the ceiling of the workshop, but is not limited to this.

[0027] The utility model has the following working principle:

[0028] During dust removal, clean air is introduced into the equipment cover 2 through the filter fan 5 installed at the air inlet. The ions in the introduced air are increased by the ion generator, and the ionized air is blown to the processing station 8 in the equipment to remove the static electricity of the dust. The air blown in can then easily blow up the dust at the processing station 8. Since a plurality of return air holes are arranged below the edge of the processing station 8, a stable airflow direction can be formed with the blown in air. The blown dust is brought into the return air holes by the airflow, which can prevent the dust from flying around in the equipment cover 2 (and thus prevent the dust from falling into the corners of the equipment and being unable to be sucked away and accumulated). Then, the dust that falls into the return air holes enters the dust removal filter 1 through the dust collection duct 6 for dust removal and filtration. The dust is collected in the dust removal filter 1, and the filtered air is discharged. Through the above fluid and space ionization design, the dust-free environment inside the equipment can achieve a dynamic level of 10,000 or a static level of 1,000.

[0029] Several points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which can be mechanical connection or electrical connection, or internal communication between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change.

[0030] Secondly: The drawings of the disclosed embodiments of the present invention only involve structures related to the disclosed embodiments. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

[0031] Finally, the above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention fall within the protection scope of the present invention.

[0032] It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications without departing from the principle of the present invention should also be regarded as within the scope of protection of the present invention.

Claims

1. A device microenvironment purification system, comprising a dust removal filter and a device cover mounted on the device, characterized in that: An air inlet is provided on the upper side of the equipment cover, and a return air outlet is provided at the bottom of the equipment; a guide plate is provided at the bottom of the equipment above the return air outlet, and a plurality of return air holes for guiding the direction of airflow are provided on the guide plate. The processing station of the equipment is located between the air inlet and the guide plate, and an ion generator is installed at the air inlet on the equipment cover; the return air outlet is connected to the dust suction port of the dust removal filter.

2. The device microenvironment purification system according to claim 1, characterized in that: A plurality of return air holes are arranged on the guide plate at intervals, and the return air holes are arranged below the outer edge of the processing station of the equipment.

3. The equipment microenvironment purification system according to claim 1, characterized in that: A filter fan is also provided at the air inlet, and the air outside the device cover is blown into the device through the filter fan and the ion generator in sequence.

4. The equipment microenvironment purification system according to claim 3, characterized in that: The equipment cover is provided with a plurality of air inlets.

5. The equipment microenvironment purification system according to claim 1, characterized in that: A dust collecting pipe is connected between the dust suction port of the dust removal filter and the return air port.

6. The equipment microenvironment purification system according to claim 5, characterized in that: The dust collecting duct is connected to the return air outlets of the plurality of devices.

7. The equipment microenvironment purification system according to claim 6, characterized in that: A funnel-shaped connector is provided at the lower end of the device, the small end opening of the connector is the return air port, which is connected to the dust collecting duct; the large end opening of the connector is fixed to the bottom surface of the device and is connected to the return air hole.

8. The equipment microenvironment purification system according to claim 1, characterized in that: The exhaust port of the dust removal filter is communicated with the indoor environment or with the outdoor environment.