High-speed shearing emulsification equipment for suspension polymerization

Abstract

The high-speed shearing and emulsifying equipment comprises a base assembly, a shearing assembly, an emulsifying assembly and a polymerization barrel assembly, the upper end of the base assembly is fixedly connected with the shearing assembly, the lower end of the base assembly is fixedly connected with the emulsifying assembly, and the middle of the base assembly is fixedly connected with the polymerization barrel assembly. The device is characterized by further comprising a base assembly; the left end of the base is fixedly connected with the discharging pipe; the upper end of the discharging pipe is fixedly connected with the polymerization barrel; the electric control valve is fixedly connected to the middle part of the discharge pipe; the display controller is fixedly connected to the front end of the base; by arranging the polymerization barrel assembly for heating and cleaning the device, the device can be heated during emulsification, so that the emulsification effect is relatively good, cleaning water can be heated during material heating, the device is relatively convenient to wash at a relatively high temperature, and the washing effect is relatively good.

Description

Technical Field

[0001] The utility model relates to the relevant field of emulsification equipment, in particular to high-speed shearing emulsification equipment for suspension polymerization. Background Art

[0002] The emulsifier shears, disperses and impacts the material through the high-speed rotation of the homogenizing head connected to the engine, so that the material becomes more delicate and promotes the blending of oil and water. It is widely used in cosmetics, shower gels, sunscreens, and many other cream products. Emulsifiers are also used in sauces and juices in the food industry, ointments in the pharmaceutical industry, petrochemicals, paints, coatings, and inks.

[0003] For example, a high-speed shear emulsification equipment described in (authorization announcement number CN220657101U) includes a bracket, a cylinder and a high-speed shear working head. The cylinder is located on the inner side of the bracket, and the high-speed shear working head is located at the bottom inside the cylinder; a filter is embedded in the bottom of the cylinder through an opening, and steel plates are fixed to the bottom and inside of the cylinder by screws. The filter is located between the two steel plates, and a number of evenly distributed through holes are passed through the surface of the steel plate.

[0004] The above-mentioned device can crush the material agglomerated on the surface of the upper steel plate through the rotating balls, which can further improve the emulsification effect and working efficiency of the equipment. However, the above-mentioned device does not have a device for heating and cleaning the device, resulting in the device being unable to heat during emulsification, resulting in poor emulsification effect and unable to heat the cleaning water when heating the material, which makes it inconvenient to rinse the device at a high temperature. Utility Model Content

[0005] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a high-speed shear emulsification device for suspension polymerization.

[0006] The utility model is achieved in this way: a high-speed shearing emulsification device for suspension polymerization is constructed, which includes a base assembly, a shearing assembly, an emulsifying assembly, and a polymerization barrel assembly. The upper end of the base assembly is fixedly connected to the shearing assembly, the lower end of the base assembly is fixedly connected to the emulsifying assembly, and the middle part of the base assembly is fixedly connected to the polymerization barrel assembly. It is characterized in that it also includes a base assembly; a base, the left end of the base is fixedly connected to a discharge pipe; a discharge pipe, the upper end of the discharge pipe is fixedly connected to the polymerization barrel; an electric-controlled valve, the electric-controlled valve is fixedly connected to the middle part of the discharge pipe; a display controller, the display controller is fixedly connected to the front end of the base; an electric-controlled lifting rod, the electric-controlled lifting rod is fixedly connected to the rear end of the base; and a fixed plate, the fixed plate is fixedly connected to the telescopic rod at the upper end of the electric-controlled lifting rod.

[0007] Preferably, the shearing assembly includes: an upper cover, the upper end of the upper cover is fixedly connected to the motor housing; an injection tube, the injection tube is fixedly connected to the upper end of the upper cover; a motor housing, the upper end of the motor housing is fixedly connected to the front end of the fixed plate; a first motor, the first motor is fixedly connected to the middle of the upper end of the upper cover, and the lower end drive shaft of the first motor is fixedly connected to the shearing impeller; a shearing impeller, the upper end of the shearing impeller is rotatably connected to the upper cover; and a through groove, the through groove is provided at the upper end of the shearing impeller.

[0008] Preferably, the emulsifying assembly includes: a second motor, the second motor is fixedly connected to the front end of the base, and the upper end driving shaft of the second motor is rotatably connected to the connecting flange; a connecting flange, the connecting flange is also fixedly connected to the front end of the base, and the upper end of the connecting flange is fixedly connected to the fixed shaft disk; a driving shaft, the lower end of the driving shaft is fixedly connected to the upper end driving shaft of the second motor, and the upper end of the driving shaft is fixedly connected to the driving shaft core of the emulsifying head; an auxiliary stirring impeller, the auxiliary stirring impeller is fixedly connected to the middle of the driving shaft; an emulsifying head, the emulsifying head is fixedly connected to the upper end of the fixed shaft disk; a fixed shaft disk, the lower end of the fixed shaft disk is threadedly connected to the connecting flange by a screw, and the middle of the upper end of the fixed shaft disk is also rotatably connected to the driving shaft.

[0009] Preferably, the polymerization barrel assembly includes: a water tank, which is fixedly connected to the upper front end of the base; an insulation ring, which is also fixedly connected to the upper front end of the base, the lower end of the insulation ring is fixedly connected to the water tank, and the inner wall of the insulation ring is fixedly connected to the polymerization barrel; an electric heating element, which is fixedly connected to the insulation ring, and the inner wall of the electric heating element is also fixedly connected to the polymerization barrel; a temperature detector, which is fixedly connected to the middle of the insulation ring and the rear end detection head is placed in the polymerization barrel; a polymerization barrel, which is also fixedly connected to the upper front end of the base; a water spray ring, which is fixedly connected to the polymerization barrel; an infusion pipe, the upper end of the infusion pipe passes through the insulation ring and the polymerization barrel and is fixedly connected to the water spray ring, and the lower end of the infusion pipe is fixedly connected to the water pump; a water pump, which is fixedly connected to the upper end of the water tank.

[0010] Preferably, the first motor is placed in a motor housing.

[0011] Preferably, the middle portion of the lower end of the fixed shaft disc is also rotatably connected to the driving shaft.

[0012] Preferably, the water pump is fixedly connected to the water tank via an infusion tube.

[0013] The utility model has the following advantages: The utility model provides a high-speed shear emulsification device for suspension polymerization through improvement, which has the following improvements compared with similar devices:

[0014] The utility model discloses a high-speed shear emulsification device for suspension polymerization. By arranging a polymerization barrel assembly for heating and cleaning the device, the device can be heated during emulsification to achieve a better emulsification effect. The cleaning water can be heated when the material is heated, which makes it more convenient to flush the device at a higher temperature and achieves a better flushing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic structural diagram of the base assembly of the utility model;

[0017] Figure 3 This is a schematic diagram of the shear assembly structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the emulsifying component of the utility model;

[0019] Figure 5 It is a schematic structural diagram of the polymerization barrel component of the present utility model.

[0020] Among them: base assembly-1, base-11, discharge pipe-12, electric control valve-13, display controller-14, electric control lifting rod-15, fixed plate-16, shearing assembly-2, upper cover-21, injection pipe-22, motor housing-23, first motor-24, shearing impeller-25, through groove-26, emulsifying assembly-3, second motor-31, connecting flange-32, driving shaft-33, auxiliary stirring impeller-34, emulsifying head-35, fixed shaft disc-36, polymerization barrel assembly-4, water tank-41, insulation ring-42, electric heating element-43, temperature detector-44, polymerization barrel-45, water spray ring-46, infusion tube-47, water pump-48. DETAILED DESCRIPTION

[0021] The following is combined with Figures 1 to 5 The principles and features of the present invention are described, and the examples provided are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. The following paragraphs describe the present invention in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are greatly simplified and not to exact scale, and are intended solely to facilitate and clearly illustrate the embodiments of the present invention.

[0022] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a central component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] Example 1:

[0025] See also Figures 1 to 5 The utility model is a high-speed shearing emulsification equipment for suspension polymerization, comprising a base assembly 1, a shearing assembly 2, an emulsifying assembly 3, and a polymerization barrel assembly 4. The upper end of the base assembly 1 is fixedly connected to the shearing assembly 2, the lower end of the base assembly 1 is fixedly connected to the emulsifying assembly 3, and the middle part of the base assembly 1 is fixedly connected to the polymerization barrel assembly 4. It is characterized in that: it also includes a base assembly 1, the left end of the base 11 is fixedly connected to the discharge pipe 12, the upper end of the discharge pipe 12 is fixedly connected to the polymerization barrel 45, the electric control valve 13 is fixedly connected to the middle of the discharge pipe 12, the display controller 14 is fixedly connected to the front end of the base 11, and the electric control lifting rod 15 is fixedly connected to the rear end of the base 11. After the electric control lifting rod 15 is started, it can drive the fixed plate 16 and its front end assembly to move up and down to a specified position. The fixed plate 16 is fixedly connected to the telescopic rod at the upper end of the electric control lifting rod 15;

[0026] The shearing assembly 2 has an upper cover 21 and a motor housing 23 fixedly connected at its upper end. The injection tube 22 is fixedly connected to the upper end of the upper cover 21. The upper end of the motor housing 23 is fixedly connected to the front end of the fixed plate 16. The first motor 24 is fixedly connected to the middle of the upper end of the upper cover 21. The drive shaft at the lower end of the first motor 24 is fixedly connected to the shearing impeller 25. After the first motor 24 is started, it can drive the shearing impeller 25 to rotate. The upper end of the shearing impeller 25 is rotatably connected to the upper cover 21. The through slot 26 is provided at the upper end of the shearing impeller 25. The first motor 24 is placed in the motor housing 23.

[0027] Emulsifying component 3, the second motor 31 is fixedly connected to the front end of the base 11. After the second motor 31 is started, it can drive the driving shaft 33 and its upper components to rotate. The upper drive shaft of the second motor 31 is rotatably connected to the connecting flange 32. The connecting flange 32 is also fixedly connected to the front end of the base 11. The upper end of the connecting flange 32 is fixedly connected to the fixed shaft disk 36. The lower end of the driving shaft 33 is fixedly connected to the upper drive shaft of the second motor 31. The upper end of the driving shaft 33 is fixedly connected to the driving shaft core of the emulsifying head 35. The auxiliary stirring impeller 34 is fixedly connected to the middle of the driving shaft 33. The emulsifying head 35 is fixedly connected to the upper end of the fixed shaft disk 36. The lower end of the fixed shaft disk 36 is threadedly connected to the connecting flange 32 by a screw. The middle part of the upper end of the fixed shaft disk 36 is also rotatably connected to the driving shaft 33, and the middle part of the lower end of the fixed shaft disk 36 is also rotatably connected to the driving shaft 33.

[0028] The utility model provides a high-speed shear emulsification device for suspension polymerization through improvement, and its working principle is as follows;

[0029] First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the required power for the device to work;

[0030] Second, when the present device is needed, the electric-controlled lifting rod 15 can be controlled to start through the display controller 14 first. After the electric-controlled lifting rod 15 is started, the fixing plate 16 and its front-end components can be driven to move up and down to the designated position so that the upper cover 21 contacts and closes the polymerization barrel 45. Then, the material is injected into the polymerization barrel 45 through the injection pipe 22. Then, the temperature detector 44 is controlled to start. After the temperature detector 44 is started, the temperature in the polymerization barrel 45 can be detected and the detected data can be sent to the display controller 14 through the wire for processing and display. The display controller 14 controls the electric heating element 43 to start according to the received temperature data to heat the polymerization barrel 45 and the material therein to the designated temperature. Then, the second A motor 24 is started to drive the shearing impeller 25 to rotate to perform high-speed shearing of the material in the polymerization barrel 45 for subsequent emulsification. After the high-speed shearing of the material is completed, the second motor 31 can be controlled to start. After the second motor 31 is started, the driving shaft 33 can be driven to rotate to drive the auxiliary stirring impeller 34 to rotate. When the auxiliary stirring impeller 34 rotates, the sheared material in the polymerization barrel 45 can be stirred for emulsification. At the same time, when the driving shaft 33 rotates, the emulsifying head 35 can be driven to start and emulsify the material in the polymerization barrel 45. After the emulsification of the material in the polymerization barrel 45 is completed, the electric control valve 13 can be controlled to start so that the material in the polymerization barrel 45 can be discharged through the discharge pipe 12.

[0031] Example 2:

[0032] See also Figures 1 to 5The utility model is a high-speed shear emulsification equipment for suspension polymerization. Compared with the first embodiment, the present embodiment further includes: a polymerization barrel assembly 4, a water tank 41 is fixedly connected to the upper side of the front end of the base 11, a heat preservation ring 42 is also fixedly connected to the upper side of the front end of the base 11, the lower end of the heat preservation ring 42 is fixedly connected to the water tank 41, the inner wall of the heat preservation ring 42 is fixedly connected to the polymerization barrel 45, an electric heating element 43 is fixedly connected to the heat preservation ring 42, the inner wall of the electric heating element 43 is also fixedly connected to the polymerization barrel 45, a temperature detector 44 is fixedly connected to the middle of the heat preservation ring 42 and the rear end detection head It is placed in the polymerization barrel 45, and the polymerization barrel 45 is also fixedly connected to the upper side of the front end of the base 11. The water spray circle 46 is fixedly connected to the polymerization barrel 45. The upper end of the infusion pipe 47 passes through the insulation ring 42 and the polymerization barrel 45 and is fixedly connected to the water spray circle 46. The lower end of the infusion pipe 47 is fixedly connected to the water pump 48. The water pump 48 is fixedly connected to the upper end of the water tank 41. After the water pump 48 is started, the water in the water tank 41 can be pumped out and transported to the water spray circle 46 through the infusion pipe 47 to spray out the water to flush the polymerization barrel 45. The water pump 48 is fixedly connected to the water tank 41 through the infusion pipe 47.

[0033] In this embodiment:

[0034] First, when the device needs to be cleaned, the display controller 14 can control the electric heating element 43 to start heating the material in the polymerization barrel 45 and the water in the water tank 41 at the same time. After the material in the polymerization barrel 45 is discharged, the water pump 48 can be controlled to start. After the water pump 48 is started, the water in the water tank 41 can be pumped out by the water pump 48 through the infusion pipe 47 and transported to the water spray circle 46 for spraying to flush the polymerization barrel 45, and the electric control valve 13 is started to allow the flushed sewage to be discharged through the discharge pipe 12 to complete the cleaning.

[0035] The utility model provides a high-speed shear emulsification device for suspension polymerization through improvement. By setting a polymerization barrel component 4 for heating and cleaning the device, the device can be heated during emulsification to achieve a better emulsification effect and the cleaning water can be heated when the material is heated. It is more convenient to flush the device at a higher temperature and the flushing effect is better.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0037] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high-speed shear emulsification device for suspension polymerization, comprising a base assembly (1), a shear assembly (2), an emulsification assembly (3), and a polymerization barrel assembly (4), wherein the upper end of the base assembly (1) is fixedly connected to the shear assembly (2), the lower end of the base assembly (1) is fixedly connected to the emulsification assembly (3), and the middle portion of the base assembly (1) is fixedly connected to the polymerization barrel assembly (4), characterized in that: Also included is a base assembly (1); A base (11), wherein the left end of the base (11) is fixedly connected to the discharge pipe (12); A discharge pipe (12), the upper end of which is fixedly connected to the polymerization barrel (45); an electrically controlled valve (13), wherein the electrically controlled valve (13) is fixedly connected to the middle portion of the discharge pipe (12); A display controller (14), wherein the display controller (14) is fixedly connected to the front end of the base (11); An electrically controlled lifting rod (15), wherein the electrically controlled lifting rod (15) is fixedly connected to the rear end of the base (11); A fixed plate (16) is fixedly connected to the telescopic rod at the upper end of the electric-controlled lifting rod (15).

2. The high-speed shear emulsification equipment for suspension polymerization according to claim 1, characterized in that: The shearing assembly (2) comprises: An upper cover (21), the upper end of the upper cover (21) being fixedly connected to the motor housing (23); An injection pipe (22), wherein the injection pipe (22) is fixedly connected to the upper end of the upper cover (21); A motor housing (23), wherein the upper end of the motor housing (23) is fixedly connected to the front end of the fixing plate (16); A first motor (24), the first motor (24) is fixedly connected to the middle portion of the upper end of the upper cover (21), and a drive shaft at the lower end of the first motor (24) is fixedly connected to the shear impeller (25); a shearing impeller (25), wherein the upper end of the shearing impeller (25) is rotatably connected to the upper cover (21); A through groove (26) is provided at the upper end of the shearing impeller (25).

3. The high-speed shear emulsification equipment for suspension polymerization according to claim 1, characterized in that: The emulsifying component (3) comprises: A second motor (31), the second motor (31) is fixedly connected to the front end of the base (11), and the upper end driving shaft of the second motor (31) is rotatably connected to the connecting flange (32); A connecting flange (32), the connecting flange (32) is also fixedly connected to the front end of the base (11), and the upper end of the connecting flange (32) is fixedly connected to the fixed shaft disc (36); A driving shaft (33), wherein the lower end of the driving shaft (33) is fixedly connected to the upper end driving shaft of the second motor (31), and the upper end of the driving shaft (33) is fixedly connected to the driving shaft core of the emulsifying head (35); An auxiliary stirring impeller (34), wherein the auxiliary stirring impeller (34) is fixedly connected to the middle portion of the driving shaft (33); an emulsifying head (35), wherein the emulsifying head (35) is fixedly connected to the upper end of the fixed shaft disc (36); A fixed shaft disc (36) is provided, wherein the lower end of the fixed shaft disc (36) is threadedly connected to the connecting flange (32) via screws, and the middle portion of the upper end of the fixed shaft disc (36) is also rotatably connected to the driving shaft (33).

4. The high-speed shear emulsification equipment for suspension polymerization according to claim 1, characterized in that: The polymerization barrel assembly (4) comprises: A water tank (41), wherein the water tank (41) is fixedly connected to the upper side of the front end of the base (11); The insulation ring (42) is also fixedly connected to the upper side of the front end of the base (11), the lower end of the insulation ring (42) is fixedly connected to the water tank (41), and the inner wall of the insulation ring (42) is fixedly connected to the polymerization barrel (45); An electric heating element (43), wherein the electric heating element (43) is fixedly connected to the heat preservation ring (42), and the inner wall of the electric heating element (43) is also fixedly connected to the polymerization barrel (45); A temperature detector (44), wherein the temperature detector (44) is fixedly connected to the middle of the heat preservation ring (42) and the rear end detection head is placed in the polymerization barrel (45); A polymerization barrel (45), the polymerization barrel (45) is also fixedly connected to the upper side of the front end of the base (11); A water spray ring (46), wherein the water spray ring (46) is fixedly connected to the polymerization barrel (45); A liquid infusion pipe (47), the upper end of which passes through the heat preservation ring (42) and the polymerization barrel (45) and is fixedly connected to the water spray ring (46), and the lower end of which is fixedly connected to the water pump (48); A water pump (48) is fixedly connected to the upper end of the water tank (41).

5. The high-speed shear emulsification equipment for suspension polymerization according to claim 2, characterized in that: The first motor (24) is placed in the motor housing (23).

6. The high-speed shear emulsification equipment for suspension polymerization according to claim 3, characterized in that: The middle portion of the lower end of the fixed shaft disc (36) is also rotatably connected to the driving shaft (33).

7. The high-speed shear emulsification equipment for suspension polymerization according to claim 4, characterized in that: The water pump (48) is fixedly connected to the water tank (41) via a liquid infusion tube (47).

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