Automatic camping lamp machining screw detection machine capable of controlling entering amount

Abstract

The utility model relates to the technical field of automatic screw detection, and discloses an automatic camping lamp processing screw detection machine capable of controlling the entering amount, which comprises a first support, a first motor is fixedly connected to the side wall of the first support, a rotating column is fixedly connected to the output end of the first motor, and a conveying belt is rotatably connected to the outer wall of the rotating column. A controllable assembly is arranged on the side wall of the first support and used for controlling the entering amount of the camping lamp, an X-ray detection assembly is arranged on the top of the first base and used for detecting the screw condition of the camping lamp, and the side wall of the first supporting plate is fixedly connected to the side wall of the first support. According to the utility model, the wedge-shaped plate is driven by the first hydraulic cylinder to move, the top block at the bottom is driven by the movement of the wedge-shaped plate, and the baffle plate is driven by the contraction of the top block to move, so that the variable can be controlled, the problem that the detection efficiency is reduced due to the need of temporarily setting a conveying belt when the variable is controlled is solved, and the practicability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic screw detection, in particular to an automatic screw detection machine for processing camping lamps with controllable entry volume. Background Art

[0002] While screw inspection is a key function of the automatic screw inspection machine for camping lanterns, it fundamentally serves the production of camping lanterns. This machine plays a critical role in ensuring quality during the production process. It ensures that every screw used in camping lantern assembly undergoes rigorous inspection, thereby maintaining the overall structural stability of the lantern. Camping lanterns are exposed to various environmental conditions during use, such as bumpy and humid outdoor environments. Screw quality issues can cause the lantern to loosen or become damaged, impacting its proper function. Furthermore, this design, which precisely controls the amount of screws inserted, aligns with the assembly process of the various camping lantern components, avoiding assembly delays or quality defects caused by screw count issues. This meticulously ensures the production efficiency and quality of camping lanterns, meeting the demands of camping enthusiasts for reliable equipment.

[0003] A prior art automatic screw inspection machine structure for camping lanterns with controllable feed volume includes: In its feed structure, a special diversion device within the large-capacity screw storage bin arranges the screws neatly for easier conveying. A high-precision quantitative feeder utilizes advanced sensors and an intelligent control system to precisely match the screw quantity to production requirements. The inspection structure serves as the core. The appearance inspection module's high-pixel industrial camera and sensitive optical detector comprehensively scan the screws, catching every flaw. The size inspection module uses high-precision lasers or mechanical measuring tools to precisely measure dimensions and ensure proper fit. The data processing and control system, equipped with a powerful processor and large-capacity storage, records data, regulates feed volume, issues alarms for abnormalities, and can also interface with and optimize production management systems. The sorting and output structure relies on robotic arms or channels for precise sorting, ensuring the quality of screws used for assembly.

[0004] Under existing technology, automatic screw inspection machines for camping lamp production with controllable feed rates have certain limitations. These machines typically require the conveyor to be paused to control the feed rate of camping lamps. However, this operation has numerous negative consequences. When the conveyor is paused, the entire production process is interrupted, significantly reducing production efficiency. The previously continuous production rhythm is disrupted, forcing subsequent processes to wait for the conveyor to restart, resulting in a decrease in the number of camping lamps produced per unit time. Furthermore, frequent conveyor pauses increase equipment wear. During the conveyor's start and stop, the motor and transmission components are subjected to significant impact forces. This prolonged period makes these components more susceptible to failure, increasing maintenance costs and downtime. From a testing perspective, while conveyor pauses are intended to control the feed rate of camping lamps, these pauses disrupt testing continuity. Each restart requires recalibration and stabilization, which can result in inaccurate test data. Furthermore, the time required for recalibration further reduces testing efficiency, hindering efficient and high-quality camping lamp production. Therefore, a new automatic screw inspection machine for camping lamp production with controllable feed rates has been proposed to address these issues. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a camping lamp processing automatic detection screw machine with controllable entry volume, aiming to improve the problem in the existing technology that when controlling the entry volume, a temporary transport belt is needed to control the entry volume, thereby reducing the detection efficiency.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A camping light processing and automatic screw inspection machine with controllable entry volume comprises a first bracket, a first base, and a second base. The first bracket sidewall is fixedly connected to a screw, the output end is fixedly connected to a rotating column, and the outer wall of the rotating column is rotatably connected to a conveyor belt. The first bracket sidewall is provided with a controllable component for controlling the entry volume of the camping light. The first base top is provided with an X-ray detection component for inspecting the condition of the screws of the camping light.

[0008] The controllable component includes a first support plate, a side wall of the first support plate is fixedly connected to the side wall of the first bracket, a first hydraulic cylinder is fixedly connected to the side wall of the first support plate, a wedge plate is fixedly connected to the output end of the first hydraulic cylinder, the side wall of the first support plate is fixedly connected to the first fixed plate, a baffle is provided at the bottom of the first fixed plate, a spring is provided on the outer wall of the baffle, one end of the spring is fixedly connected to the top of the first fixed plate, the top of the baffle is fixedly connected to a top block, and the other end of the spring is fixedly connected to the bottom of the top block;

[0009] As a further description of the above technical solution:

[0010] The X-ray detection assembly includes a second bracket, the bottom of the second bracket is fixedly connected to the top of the first base, the top of the second bracket is fixedly connected to a hollow plate, the inner wall of the hollow plate is fixedly connected to a plurality of light-blocking curtains, and the interior of the hollow plate is fixedly connected to a detector;

[0011] As a further description of the above technical solution:

[0012] A second motor is fixedly connected to the top of the second base, and a second threaded rod is fixedly connected to the output end of the second motor;

[0013] As a further description of the above technical solution:

[0014] The outer wall of the second threaded rod is threadedly connected to the second base, and the interior of the second base is rotatably connected to the first threaded rod;

[0015] As a further description of the above technical solution:

[0016] The top of the first threaded rod is fixedly connected to a third connecting plate, the top of the third connecting plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to the first threaded rod, the outer wall of the first threaded rod is threadedly connected to a movable plate, and the side wall of the movable plate is fixedly connected to a second fixed plate;

[0017] As a further description of the above technical solution:

[0018] The second support plate is fixedly connected to the bottom of the second fixing plate, the third support plate is fixedly connected to the bottom of the second support plate, and the side wall of the third support plate is fixedly connected to the second hydraulic cylinder;

[0019] As a further description of the above technical solution:

[0020] The output end of the second hydraulic cylinder is fixedly connected to a first connecting plate, and the inner wall of the first connecting plate is rotatably connected to a second connecting plate;

[0021] As a further description of the above technical solution:

[0022] The inner wall of the second connecting plate is rotatably connected to a clamping plate, and the side wall of the clamping plate is rotatably connected to the inner wall of the third supporting plate.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, the wedge plate is driven to move by the output end of the first hydraulic cylinder. The movement of the wedge plate drives the top block at the bottom to shrink. In addition, the shrinkage of the top block moves the baffle, thereby achieving the problem of controlling variables. This solves the problem of needing to temporarily set the conveyor belt when controlling variables, which leads to reduced detection efficiency, and improves the practicality of the automatic detection screw machine for camping lamp processing with controllable input volume.

[0025] 2. In the utility model, the first connecting plate is driven to move by the output end of the second hydraulic cylinder. The movement of the first connecting plate drives the second connecting plate on the inner wall to rotate. The rotation of the second connecting plate drives the clamping plate to clamp, thereby achieving the effect of clamping the camping lamp and making subsequent work more convenient. It solves the problem that the camping lamp is easily damaged when placed manually, and improves the stability of the automatic detection screw machine for camping lamp processing with controllable entry. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional schematic diagram of an automatic screw detection machine for processing camping lights with controllable entry volume proposed by the present invention;

[0027] Figure 2 This is a schematic diagram of the side wall structure of the first support plate of a camping lamp processing automatic detection screw machine with controllable entry volume proposed by the utility model;

[0028] Figure 3 This is a schematic diagram of the top structure of the second base of a camping light processing and automatic screw detection machine with controllable entry volume proposed by the present invention;

[0029] Figure 4 This is a schematic diagram of the internal structure of the second hydraulic cylinder of a camping lamp automatic screw detection machine with controllable entry volume proposed by the present invention;

[0030] Figure 5 This is a schematic diagram of the internal structure of a hollow plate of an automatic screw detection machine for processing camping lights with controllable entry volume proposed by the utility model.

[0031] Legend:

[0032] 1. First bracket; 2. First motor; 3. Conveyor belt; 4. Rotating column; 5. First support plate; 6. First hydraulic cylinder; 7. Wedge plate; 8. First fixed plate; 9. First base; 10. Second base; 11. Second bracket; 12. Hollow plate; 13. Second motor; 14. Moving plate; 15. Third motor; 16. Baffle; 17. Top block; 18. First threaded rod; 19. Second threaded rod; 20. Second fixed plate; 21. Second support plate; 22. Second hydraulic cylinder; 23. Third support plate; 24. First connecting plate; 25. Second connecting plate; 26. Clamping plate; 27. Detector; 28. Light-blocking curtain; 29. ​​Third connecting plate; 30. Spring. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a camping lamp processing automatic screw detection machine with controllable entry amount, comprising a first bracket 1, a first base 9 and a second base 10. The first bracket 1, the first base 9 and the second base 10 can be made of aluminum alloy, which has the characteristics of light weight, high strength and corrosion resistance. The side wall of the first bracket 1 is fixedly connected to a first motor 2, and the output end of the first motor 2 is fixedly connected to a rotating column 4, which can be made of carbon steel. The outer wall of the rotating column 4 is rotatably connected to a conveyor belt 3, and the conveyor belt 3 can be made of rubber. The side wall of the first bracket 1 is provided with a controllable component, which is used to control the entry amount of the camping lamp. The top of the first base 9 is provided with an X-ray detection component, which is used to check the condition of the screws of the camping lamp.

[0035] The controllable component includes a first support plate 5, the side wall of the first support plate 5 is fixedly connected to the side wall of the first bracket 1, the side wall of the first support plate 5 is fixedly connected to the first hydraulic cylinder 6, the output end of the first hydraulic cylinder 6 is fixedly connected to the wedge plate 7, the side wall of the first support plate 5 is fixedly connected to the first fixing plate 8, the first fixing plate 8 can be made of high-strength plastic, a baffle 16 is provided at the bottom of the first fixing plate 8, a spring 30 is provided on the outer wall of the baffle 16, one end of the spring 30 is fixedly connected to the top of the first fixing plate 8, the top of the baffle 16 is fixedly connected to the top of the top block 17, and the other end of the spring 30 is fixedly connected to the bottom of the top block 17. The top block 17 can be made of wear-resistant plastic or aluminum alloy. Wear-resistant plastic has low cost and has certain flexibility and wear resistance, which can avoid scratching the product when it comes into contact with the camping lamp;

[0036] Specifically, when using a controlled-entry screw machine for automatically inspecting camping lights, the equipment's power transmission system begins operating. First, power is output through the output of the first motor 2, precisely transmitted to the rotating column 4, driving it to rotate steadily and at a constant speed. As the key driving component of the entire transport system, the rotating column 4's rotation provides a continuous source of power to the external conveyor belt 3, enabling it to operate at the set speed and direction, thereby achieving efficient transport of the camping lights. Next, when parameters need to be adjusted to achieve the desired control variables, the first hydraulic cylinder 6 comes into play. The output of the first hydraulic cylinder 6 delivers thrust, pushing the wedge plate 7 along a predetermined trajectory. As the wedge plate 7 moves, its side gradually abuts against the top of the top block 17. As the wedge plate 7 continues to squeeze, the pressure on the top block 17 increases. Simultaneously, the movement of the top block 17 acts on the spring 30 connected to the outer wall, causing it to begin to contract under pressure. This contraction of the spring 30 is not insignificant; it further drives the bottom baffle 16 to retract. Moreover, the movement of the baffle 16 is not in a single direction, but will drive other components associated with it to move up and down, ultimately achieving the effect of controlling variables, thereby ensuring that the entire screw machine can complete various operations more accurately when processing camping lights.

[0037] Reference Figure 1 、 Figure 3 and Figure 4, the top of the second base 10 is fixedly connected to the second motor 13, the output end of the second motor 13 is fixedly connected to the second threaded rod 19, the outer wall of the second threaded rod 19 is threadedly connected to the second base 10, the second base 10 can be made of cast iron, cast iron has good strength and stability, the second base 10 is internally rotatably connected to the first threaded rod 18, the top of the first threaded rod 18 is fixedly connected to the third connecting plate 29, the top of the third connecting plate 29 is fixedly connected to the second motor 13, the output end of the second motor 13 is fixedly connected to the first threaded rod 18, the first threaded rod 18 and the second threaded rod 19 can be made of alloy steel, alloy steel has high strength, high hardness and good wear resistance, can withstand large torque and axial force, the outer wall of the first threaded rod 18 is threaded The movable plate 14 can be made of aluminum alloy, which has a light weight and good processing performance. The side wall of the movable plate 14 is fixedly connected to the second fixed plate 20, the bottom of the second fixed plate 20 is fixedly connected to the second support plate 21, the bottom of the second support plate 21 is fixedly connected to the third support plate 23, the side wall of the third support plate 23 is fixedly connected to the second hydraulic cylinder 22, the output end of the second hydraulic cylinder 22 is fixedly connected to the first connecting plate 24, the inner wall of the first connecting plate 24 is rotatably connected to the second connecting plate 25, the inner wall of the second connecting plate 25 is rotatably connected to the clamping plate 26, the material of the clamping plate 26 can be steel plate or aluminum alloy plate, which has a certain strength and rigidity to ensure the stability of clamping, and the side wall of the clamping plate 26 is rotatably connected to the inner wall of the third support plate 23;

[0038] Specifically, precise position control and stable clamping are key components of the entire camping lamp processing and testing system. First, the third motor 15 begins operating, generating a stable torque at its output, driving the connected second threaded rod 19 to rotate. As the second threaded rod 19 rotates, the interaction between its threads causes the second base 10 to move along a specific track. This precise and controllable movement lays the foundation for subsequent operations. Simultaneously, the second motor 13 is activated, generating power from its output to initiate rotation of the first threaded rod 18. The rotation of the first threaded rod 18 then drives the movable plate 14, which is attached to the outer wall, to move along the corresponding structure. The coordinated operation of the third motor 15 and the second motor 13 allows precise adjustment of the camping lamp's position in both directions, ultimately achieving accurate control of the camping lamp's position. Once the camping lamp is positioned, it requires secure clamping. At this point, the second hydraulic cylinder 22 begins operating, generating force from its output to move the first connecting plate 24. The movement of the first connecting plate 24 is not isolated; it drives the connected second connecting plate 25, causing it to rotate around a specific fulcrum. The rotation of the second connecting plate 25 also drives the clamping plate 26 to rotate, and the clamping plate 26 rotates on the inner wall of the third support plate 23. Under this linkage mechanism, the clamping plate 26 gradually approaches the camping light from different directions, eventually firmly clamping the camping light, achieving the effect of stably clamping the camping light and providing a guarantee for subsequent testing or other processing operations.

[0039] Reference Figure 1 and Figure 5 The X-ray detection assembly includes a second bracket 11, the bottom of the second bracket 11 is fixedly connected to the top of the first base 9, the top of the second bracket 11 is fixedly connected to a hollow plate 12, the hollow plate 12 can be made of aluminum alloy, the inner wall of the hollow plate 12 is fixedly connected to a plurality of light-blocking curtains 28, and the inside of the hollow plate 12 is fixedly connected to a detector 27;

[0040] Specifically, during the entire camping lantern manufacturing and testing process, conveyor belt 3 performs a crucial transportation task. It operates smoothly and orderly, accurately transporting each camping lantern to be tested into the hollow plate 12. Hollow plate 12 is a specially designed structure specifically for testing, and its internal environment provides a suitable space for testing. Once a camping lantern arrives at the designated location, advanced detector 27 immediately activates. Utilizing high-precision detection technology and sensitive sensing devices, detector 27 performs a comprehensive and meticulous inspection of the camping lantern's screws. It accurately detects everything from the tightness of the screws, the presence of missing parts, to whether the screws meet standard specifications. Furthermore, to ensure the accuracy of test results, light-blocking curtain 28 plays a key role in the testing process. It effectively blocks interference from external light, creating a relatively stable, interference-free testing environment for detector 27. The coordinated efforts of conveyor belt 3, hollow plate 12, detector 27, and light-blocking curtain 28 ultimately achieve the desired effect of precise camping lantern testing, effectively guaranteeing product quality.

[0041] Working principle: When using a camping lamp processing automatic screw detection machine with controllable input volume, first, the output end of the first motor 2 drives the rotating column 4 to rotate, and the rotation of the rotating column 4 drives the conveyor belt 3 of the outer wall to rotate, thereby achieving the effect of transporting the camping lamp. Next, the output end of the first hydraulic cylinder 6 drives the wedge plate 7 to move. The movement of the wedge plate 7 makes the side rest against the top of the top block 17. At the same time, the top block 17 contracts the spring 30 of the outer wall, and then the contraction of the spring 30 contracts the bottom baffle 16. In addition, the movement of the baffle 16 drives the baffle 16 to move up and down, thereby achieving the effect of controlling the variable. Next, the camping lamp is transported to the inside of the hollow plate 12 through the conveyor belt 3, and then the detection status of the camping lamp screws is detected by the detector 27, and through The light-blocking curtain 28 blocks light, achieving the effect of detecting the camping light, and then the second threaded rod 19 is driven to rotate by the output end of the third motor 15. The rotation of the second threaded rod 19 drives the second base 10 to move, and at the same time, the first threaded rod 18 is driven to rotate by the output end of the second motor 13. In addition, the rotation of the first threaded rod 18 drives the movable plate 14 of the outer wall to rotate, thereby achieving the effect of controlling the position of the camping light. Subsequently, the first connecting plate 24 is driven to move by the output end of the second hydraulic cylinder 22, and the movement of the first connecting plate 24 drives the second connecting plate 25 to rotate. Subsequently, the rotation of the second connecting plate 25 also drives the clamping plate 26 to rotate, and the clamping plate 26 rotates on the inner wall of the third support plate 23, thereby achieving the effect of clamping the camping light.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A camping lamp processing automatic detection screw machine with controllable input volume, comprising a first bracket (1), a first base (9) and a second base (10), characterized in that: The side wall of the first bracket (1) is fixedly connected to a first motor (2), the output end of the first motor (2) is fixedly connected to a rotating column (4), the outer wall of the rotating column (4) is rotatably connected to a conveyor belt (3), the side wall of the first bracket (1) is provided with a controllable component, the controllable component is used to control the amount of camping light entering, and the top of the first base (9) is provided with an X-ray detection component, the X-ray detection component is used to check the condition of the screws of the camping light; The controllable component comprises a first support plate (5), a side wall of the first support plate (5) is fixedly connected to the side wall of the first bracket (1), the side wall of the first support plate (5) is fixedly connected to a first hydraulic cylinder (6), an output end of the first hydraulic cylinder (6) is fixedly connected to a wedge plate (7), the side wall of the first support plate (5) is fixedly connected to a first fixed plate (8), a baffle (16) is provided at the bottom of the first fixed plate (8), a spring (30) is provided on the outer wall of the baffle (16), one end of the spring (30) is fixedly connected to the top of the first fixed plate (8), the top of the baffle (16) is fixedly connected to a top block (17), and the other end of the spring (30) is fixedly connected to the bottom of the top block (17).

2. The automatic screw inspection machine for camping lamps with controllable input according to claim 1, characterized in that: The X-ray detection assembly comprises a second bracket (11), the bottom of the second bracket (11) is fixedly connected to the top of the first base (9), the top of the second bracket (11) is fixedly connected to a hollow plate (12), the inner wall of the hollow plate (12) is fixedly connected to a plurality of light-blocking curtains (28), and the interior of the hollow plate (12) is fixedly connected to a detector (27).

3. The automatic screw inspection machine for camping lamps with controllable input according to claim 1, characterized in that: A third motor (15) is fixedly connected to the top of the second base (10), and a second threaded rod (19) is fixedly connected to the output end of the third motor (15).

4. The automatic screw inspection machine for camping lamps with controllable input according to claim 3, characterized in that: The outer wall of the second threaded rod (19) is threadedly connected to the second base (10), and the interior of the second base (10) is rotatably connected to the first threaded rod (18).

5. The automatic screw inspection machine for processing camping lights with controllable input according to claim 4, characterized in that: The top of the first threaded rod (18) is fixedly connected to a third connecting plate (29), the top of the third connecting plate (29) is fixedly connected to a second motor (13), the output end of the second motor (13) is fixedly connected to the first threaded rod (18), the outer wall of the first threaded rod (18) is threadedly connected to a movable plate (14), and the side wall of the movable plate (14) is fixedly connected to a second fixed plate (20).

6. The automatic screw inspection machine for processing camping lights with controllable input according to claim 5, characterized in that: The second fixing plate (20) is fixedly connected to a second support plate (21) at the bottom, the second support plate (21) is fixedly connected to a third support plate (23) at the bottom, and the side wall of the third support plate (23) is fixedly connected to a second hydraulic cylinder (22).

7. The automatic screw inspection machine for processing camping lights with controllable input according to claim 6, characterized in that: The output end of the second hydraulic cylinder (22) is fixedly connected to a first connecting plate (24), and the inner wall of the first connecting plate (24) is rotatably connected to a second connecting plate (25).

8. The automatic screw inspection machine for processing camping lights with controllable input according to claim 7, characterized in that: The inner wall of the second connecting plate (25) is rotatably connected to a clamping plate (26), and the side wall of the clamping plate (26) is rotatably connected to the inner wall of the third supporting plate (23).

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