Bending device for aluminum alloy door and window machining

By designing a bending device for aluminum alloy door and window processing and combining it with components such as hydraulic rods, motor drives and springs, the problems of low unloading efficiency and workpiece jamming in existing devices were solved, and the effects of fast unloading and stable bending were achieved.

CN223394109UActive Publication Date: 2025-09-30SIHUI SHENGYUXINGDA HARDWARE SECTIONAL MATERIAL CO LTD
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Patent Information

Application Number
CN202422565836.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-30
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

Existing aluminum alloy door and window processing equipment cannot complete the blanking operation quickly, resulting in low blanking efficiency, and the workpiece is easily stuck in the mold and difficult to remove quickly.

Method used

A bending device including pressing, rotating, ejecting, limiting and collecting mechanisms was designed. Through the coordinated action of components such as hydraulic rods, motor drives, springs and electric push rods, rapid unloading and stable bending of workpieces were achieved.

Benefits of technology

It improves the efficiency and stability of workpiece unloading, prevents the workpiece from getting stuck, ensures safety, and facilitates subsequent operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum alloy door and window processing, and discloses a bending device for aluminum alloy door and window processing, which comprises a bottom plate, four corners of the top end of the bottom plate are fixedly connected with support columns, the top ends of the four support columns are fixedly connected with a top plate, the top end is provided with a pressing mechanism, the bottom plate is provided with a rotating mechanism, and the rotating mechanism is provided with a pressing mechanism. A pop-up mechanism is arranged on the rotating mechanism, limiting mechanisms are arranged on the two sides of the top end of the bottom plate, and a collecting machine is arranged at the bottom end of the bottom plate. By means of all structures in the rotating mechanism and the ejecting mechanism, the effects that workpieces can be prevented from being clamped, the workpieces can be rapidly taken out, and the blanking efficiency can be improved during blanking are achieved, and the problems that in a traditional bending device, blanking operation of door and window workpieces cannot be rapidly completed, the blanking efficiency is low, and the blanking efficiency is not high during bending are solved. And the problem that the workpiece is clamped in the die and cannot be taken out quickly is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy door and window processing, in particular to a bending device for aluminum alloy door and window processing. Background Art

[0002] Aluminum alloy doors and windows are a common type of doors and windows, made of aluminum alloy profiles. Aluminum alloy doors and windows are widely used due to their high strength, corrosion resistance and long service life. In the production of aluminum alloy doors and windows, it is necessary to adjust the processing technology according to the different requirements of the specifications and shapes of aluminum alloy doors and windows. In the production of aluminum alloy doors and windows with curved corners, a bending device is required for bending.

[0003] A Chinese patent provides a bending die structure for door and window profiles in the cab of an engineering machinery, with publication number CN203991993U. The die consists of an upper die and a lower die. The upper die includes a first insert, a second insert, and a third insert. The upper and lower dies are guided by guide pins and guide sleeves, and the guide pins and guide sleeves are placed on one side of the concave and convex dies and are respectively installed on the corresponding upper die or lower die.

[0004] The above-mentioned device can break through the bending arc of the special cavity of the aluminum alloy profile, and extrude the arc curvature in the length direction of the aluminum alloy door frame. At the same time, it protects the shape of each cavity of the front cross-section of the profile from deformation or wrinkling and other defects, so as to better meet the functional requirements of product design. However, the workpiece cannot be quickly cut into the door and window workpiece during bending, resulting in low cutting efficiency, and during bending, the workpiece will be stuck in the mold and cannot be quickly removed. Utility Model Content

[0005] The purpose of the utility model is to provide a bending device for processing aluminum alloy doors and windows, so as to solve the problem that the existing device cannot quickly complete the blanking operation of door and window workpieces, resulting in low blanking efficiency, and the workpiece will be stuck in the mold during bending and cannot be quickly removed.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a bending device for processing aluminum alloy doors and windows, comprising a bottom plate, support columns are fixedly connected at the four corners of the top of the bottom plate, the tops of the four support columns are fixedly connected to a top plate, a pressing mechanism is provided on the top, a rotating mechanism is provided on the bottom plate, a pop-up mechanism is provided on the rotating mechanism, limiting mechanisms are provided on both sides of the top of the bottom plate, and a collecting mechanism is provided at the bottom of the bottom plate;

[0007] The pressing mechanism includes a hydraulic rod fixedly passing through the top plate, the telescopic end of the hydraulic rod is fixedly connected to the upper mold, and the top of the upper mold is fixedly connected to first guide columns on both sides corresponding to the hydraulic rod and passing through the top plate;

[0008] The rotating mechanism includes a square hole penetrated on the base plate, the inner wall of the square hole is rotatably connected to the drive shaft, the outer wall of the drive shaft is fixedly connected to the lower mold, a circular groove is opened on one side of the base plate, the inner wall of the circular groove is fixedly connected to the motor, and the motor driving end is fixedly connected to the drive shaft.

[0009] Preferably, the ejection mechanism includes a square groove opened at the top of the lower mold, a plurality of springs are fixedly connected to the bottom end of the square groove, and a plurality of springs are fixedly connected to the top ends of the springs.

[0010] Preferably, both ends of the square groove are provided with limiting grooves, the inner walls of the two limiting grooves are provided with limiting blocks, and the two limiting blocks are fixedly connected to the curved plate.

[0011] Preferably, the limiting mechanism includes fixed vertical plates fixedly connected to the top of the base plate corresponding to both sides of the lower mold, and electric push rods are fixedly passed through the two vertical plates, and the telescopic ends of the two electric push rods are fixedly connected to the clamping columns.

[0012] Preferably, both ends of the lower mold are provided with a clamping groove adapted to the clamping column.

[0013] Preferably, the bottom ends of the two clamping columns are fixedly connected to support blocks, and the ends of the two support blocks away from each other are fixedly connected to second guide columns and pass through the fixed vertical plate.

[0014] Preferably, the collecting mechanism comprises T-shaped slots provided on both sides of the corresponding square holes at the bottom end of the bottom plate, the inner walls of the two T-shaped slots are provided with T-shaped columns, and the bottom ends of the two T-shaped columns are fixedly connected with a collecting frame.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1) The bending device for processing aluminum alloy doors and windows can prevent the workpiece from getting stuck through the mutual cooperation of various structures in the rotating mechanism and the pop-up mechanism, thereby allowing the workpiece to be quickly removed and improving the cutting efficiency during cutting.

[0017] 2) The bending device for aluminum alloy door and window processing can improve stability and safety when bending the workpiece through the mutual cooperation of various structures in the limiting mechanism, and can process the workpiece after bending through the collection mechanism to facilitate subsequent operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a bending device for processing aluminum alloy doors and windows according to the present invention;

[0019] Figure 2This is an overall view from another angle of the bending device for processing aluminum alloy doors and windows of the utility model;

[0020] Figure 3 This is a diagram showing the rotating mechanism and collecting mechanism of a bending device for processing aluminum alloy doors and windows in the utility model;

[0021] Figure 4 This is a diagram showing the pop-up mechanism of a bending device for processing aluminum alloy doors and windows in the utility model;

[0022] Figure 5 This is a diagram showing the limiting mechanism of a bending device for processing aluminum alloy doors and windows in the utility model.

[0023] In the figure: 1. Base plate; 2. Support column; 3. Top plate; 4. Pressing mechanism; 401. Hydraulic rod; 402. Upper mold; 403. First guide column; 5. Rotating mechanism; 501. Square hole; 502. Driving shaft; 503. Lower mold; 504. Circular groove; 505. Motor; 6. Pop-up mechanism; 601. Square groove; 602. Spring; 603. Limiting groove; 604. Limiting block; 605. Bending plate; 7. Limiting mechanism; 701. Fixed vertical plate; 702. Electric push rod; 703. Clamping column; 704. Clamping groove; 705. Support block; 706. Second guide column; 8. Collecting mechanism; 801. T-slot; 802. T-column; 803. Collecting frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1

[0026] Combine Figure 1-Figure 5 A bending device for processing aluminum alloy doors and windows includes a base plate 1, the four corners of the top of the base plate 1 are fixedly connected to support columns 2, the tops of the four support columns 2 are fixedly connected to a top plate 3, a pressing mechanism 4 is provided on the top, a rotating mechanism 5 is provided on the base plate 1, a pop-up mechanism 6 is provided on the rotating mechanism 5, limiting mechanisms 7 are provided on both sides of the top of the base plate 1, and a collecting mechanism 8 is provided at the bottom end of the base plate 1.

[0027] See Figure 2 and Figure 3, further obtained that the pressing mechanism 4 includes a hydraulic rod 401 fixedly passing through the top plate 3, the telescopic end of the hydraulic rod 401 is fixedly connected to the upper mold 402, and the top of the upper mold 402 is fixedly connected to the first guide column 403 on both sides corresponding to the hydraulic rod 401 and passing through the top plate 3;

[0028] The rotating mechanism 5 includes a square hole 501 penetrated on the base plate 1, the inner wall of the square hole 501 is rotatably connected to the drive shaft 502, the outer wall of the drive shaft 502 is fixedly connected to the lower mold 503, a circular groove 504 is opened on one side of the base plate 1, the inner wall of the circular groove 504 is fixedly connected to the motor 505, and the driving end of the motor 505 is fixedly connected to the drive shaft 502.

[0029] Specifically, the hydraulic rod 401 moves the upper mold 402 downward and bends the aluminum alloy door and window workpiece. After bending, the workpiece is rotated by the drive shaft 502 through the motor 505, and the lower mold 503 is rotated, so that the workpiece unloading operation can be completed quickly and the unloading efficiency is improved. When the lower mold 503 is reset, the square hole 501 can be used for positioning operation to accurately reset the lower mold 503.

[0030] Example 2

[0031] See Figure 4 , and on the basis of Example 1, it is further obtained that the pop-up mechanism 6 includes a square groove 601 opened at the top of the lower mold 503, the bottom end of the square groove 601 is fixedly connected to multiple springs 602, the top of the multiple springs 602 is fixedly connected to a curved plate 605, and limiting grooves 603 are opened at both ends of the square groove 601, and limiting blocks 604 are set on the inner walls of the two limiting grooves 603, and the two limiting blocks 604 are fixedly connected to the curved plate 605.

[0032] Specifically, the elastic restoring effect of the spring 602 can move the bending plate 605 upward, thereby carrying the tool upward to prevent the workpiece from being stuck in the square groove 601 and facilitate removal.

[0033] Example 3

[0034] See Figure 5 , and on the basis of Example 1 and Example 2, it is further obtained that the limiting mechanism 7 includes a fixed vertical plate 701 fixedly connected to the top of the bottom plate 1 corresponding to both sides of the lower mold 503, and the two vertical plates are fixedly penetrated with electric push rods 702, and the telescopic ends of the two electric push rods 702 are fixedly connected to the clamping columns 703, and both ends of the lower mold 503 are provided with clamping grooves 704 adapted to the clamping columns 703, and the bottom ends of the two clamping columns 703 are fixedly connected to support blocks 705, and the two support blocks 705 are fixedly connected to the second guide columns 706 at one end away from each other and penetrate the fixed vertical plate 701.

[0035] Specifically, the electric push rod 702 moves the clamping column 703 and inserts it into the clamping slot 704, and the support block 705 contacts the base plate 1, thereby preventing the drive shaft from breaking when the workpiece is bent, thereby improving stability and safety.

[0036] Example 4

[0037] See Figure 3 On the basis of Example 1, it is further obtained that the collecting mechanism 8 includes T-shaped slots 801 opened on both sides of the corresponding square hole 501 at the bottom end of the bottom plate 1, and the inner walls of the two T-shaped slots 801 are provided with T-shaped columns 802, and the bottom ends of the two T-shaped columns 802 are fixedly connected to the collecting frame 803.

[0038] Specifically, the collection frame 803 facilitates the collection of the workpieces after bending.

[0039] During the actual operation, the workpiece is first placed on the limiting groove 603 and in the square groove 601, and then the hydraulic rod 401 is started to move the upper mold 402 downward, and the upper mold 402 enters the square groove 601 until the hydraulic rod 401 stops, thereby completing the bending process of the workpiece. After bending, the upper mold 402 is moved upward, and the limiting groove 603 is moved upward under the elastic return action of the spring 602 to prevent the workpiece from being stuck in the square groove 601, thereby facilitating the material removal operation of the workpiece.

[0040] Then, the electric push rod 702 is started to move the clamping column 703 outward, so that it leaves the range of the clamping slot 704. Then, the motor 505 is started to rotate the driving shaft 502, thereby rotating the lower mold 503 and turning it 180 degrees, thereby facilitating the unloading operation of the workpiece and improving the unloading efficiency. After unloading is completed, the lower mold 503 is rotated in the opposite direction and positioned through the square hole 501.

[0041] Then, the electric push rod 702 is started in reverse and the clamping column 703 is inserted into the clamping slot 704 to complete the limiting operation, thereby providing support force during the bending operation and improving stability and safety.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bending device for processing aluminum alloy doors and windows, comprising a bottom plate (1), wherein the top four corners of the bottom plate (1) are fixedly connected to support columns (2), and the tops of the four support columns (2) are fixedly connected to a top plate (3), characterized in that: A pressing mechanism (4) is provided on the top, a rotating mechanism (5) is provided on the bottom plate (1), a pop-up mechanism (6) is provided on the rotating mechanism (5), limiting mechanisms (7) are provided on both sides of the top of the bottom plate (1), and a collecting mechanism (8) is provided at the bottom end of the bottom plate (1); The pressing mechanism (4) comprises a hydraulic rod (401) fixedly extending through the top plate (3); the telescopic end of the hydraulic rod (401) is fixedly connected to an upper mold (402); and the top of the upper mold (402) is fixedly connected to first guide columns (403) on both sides corresponding to the hydraulic rod (401) and extending through the top plate (3); The rotating mechanism (5) comprises a square hole (501) penetrated through the bottom plate (1); the inner wall of the square hole (501) is rotatably connected to a driving shaft (502); the outer wall of the driving shaft (502) is fixedly connected to a lower mold (503); a circular groove (504) is formed on one side of the bottom plate (1); the inner wall of the circular groove (504) is fixedly connected to a motor (505); and the driving end of the motor (505) is fixedly connected to the driving shaft (502).

2. The bending device for aluminum alloy doors and windows according to claim 1, characterized in that: The ejection mechanism (6) comprises a square groove (601) provided at the top of the lower mold (503), a plurality of springs (602) being fixedly connected to the bottom of the square groove (601), and a curved plate (605) being fixedly connected to the top of the plurality of springs (602).

3. The bending device for aluminum alloy doors and windows according to claim 2, characterized in that: Limiting grooves (603) are provided at both ends of the square groove (601), and limiting blocks (604) are provided on the inner walls of the two limiting grooves (603), and the two limiting blocks (604) are fixedly connected to the curved plate (605).

4. The bending device for aluminum alloy doors and windows according to claim 2, characterized in that: The limiting mechanism (7) comprises fixed vertical plates (701) fixedly connected to the top of the bottom plate (1) on both sides of the corresponding lower mold (503), and electric push rods (702) are fixedly passed through the two vertical plates, and the telescopic ends of the two electric push rods (702) are fixedly connected to the clamping column (703).

5. The bending device for processing aluminum alloy doors and windows according to claim 4, characterized in that: Both ends of the lower mold (503) are provided with clamping grooves (704) adapted to the clamping columns (703).

6. The bending device for processing aluminum alloy doors and windows according to claim 5, characterized in that: The bottom ends of the two clamping columns (703) are fixedly connected to support blocks (705), and the ends of the two support blocks (705) away from each other are fixedly connected to second guide columns (706) and penetrate the fixed vertical plate (701).

7. The bending device for processing aluminum alloy doors and windows according to claim 1, characterized in that: The collecting mechanism (8) comprises T-shaped slots (801) provided on both sides of the corresponding square holes (501) at the bottom end of the base plate (1), the inner walls of the two T-shaped slots (801) are provided with T-shaped columns (802), and the bottom ends of the two T-shaped columns (802) are fixedly connected to a collecting frame (803).

Citation Information

Patent Citations

  • Die structure for bending door and window sections of engineering machinery driver cab

    CN203991993U