Novel crystallizer vibration hydraulic cylinder

By introducing disassembly and assembly components and buffer components into the vibrating hydraulic cylinder, the problems of inconvenient disassembly and assembly and inertial impact are solved, convenient disassembly and assembly and piston buffering are achieved, and the service life of the equipment is extended.

CN223394273UActive Publication Date: 2025-09-30无锡法曼机械科技有限公司
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Patent Information

Application Number
CN202422601333.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-30
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

Existing vibrating hydraulic cylinders are inconvenient to disassemble and assemble and are easily damaged by inertial impact. The amplitude and waveform cannot be adjusted, which shortens the life of the components.

Method used

A disassembly and assembly component and a buffer component are designed. The disassembly and assembly component is conveniently disassembled and assembled through a fixed block, a two-way threaded rod, a gear and a clamping block structure. The buffer component absorbs the piston impact force through an air bag and a spring to extend the life of the component.

Benefits of technology

It realizes convenient disassembly and assembly of the hydraulic cylinder and a buffering effect when the piston reaches the end point, thereby improving the service life and operational safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crystallizer vibration hydraulic cylinders, and discloses a novel crystallizer vibration hydraulic cylinder which comprises a cylinder body, cylinder covers are fixedly connected to the two ends of the cylinder body, and dismounting assemblies are arranged at the bottoms of the cylinder covers. And the dismounting and mounting assembly comprises a fixed block, a bidirectional threaded rod, a movable plate, a connecting rod, a clamping block, a first gear, a second gear and a rotating handle, the fixed block is arranged at the bottom of the cylinder cover, and the bidirectional threaded rod is arranged in the fixed block. According to the novel crystallizer vibration hydraulic cylinder, by arranging the dismounting and mounting assembly, a worker can conveniently mount and dismount the hydraulic cylinder, the worker holds a pull rod by hand to place the cylinder body on the two mounting plates during mounting, so that convex blocks on the mounting plates are inserted into the dismounting and mounting assembly, and then a rotating handle is rotated; and through cooperation of a second gear, a first gear, a bidirectional threaded rod, a movable plate and a connecting rod, a clamping block can be driven to enter a clamping groove to fix the cylinder body, and on the contrary, disassembly can be conducted.
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Description

Technical Field

[0001] The utility model relates to the technical field of crystallizer vibration hydraulic cylinders, in particular to a novel crystallizer vibration hydraulic cylinder. Background Art

[0002] The crystallizer is a continuous steel casting equipment that receives molten steel injected from the tundish and solidifies it into a solid shell with a specified cross-sectional shape. It is the most critical component of the continuous casting machine. Its structure, material and performance parameters play a decisive role in the quality of the casting and the production capacity of the casting machine. The existing electric mechanical vibration table can only adjust the frequency during use, but not the amplitude and waveform, and is gradually being replaced by vibrating hydraulic cylinders.

[0003] According to application number 201721345663.2, a vibrating hydraulic cylinder is disclosed, comprising: a cylinder body, a cylinder head assembly, a cylinder tail assembly and a piston rod; wherein, one end of the cylinder body is connected to the cylinder head assembly, the other end of the cylinder body is connected to the cylinder tail assembly, and the top of the cylinder body is connected to the servo valve group; the piston rod passes through the cylinder body and the cylinder head assembly, one end of the piston rod is connected to the crystallizer vibration table, and the other end is connected to the displacement sensor, the displacement sensor is electrically connected to the signal conversion box, the movement sensor sends the output electrical signal to the signal conversion box, and the signal conversion box is also electrically connected to the central control room to control the vibration characteristics of the crystallizer vibration table cylinder.

[0004] There are still problems in actual use:

[0005] Most of the existing vibrating hydraulic cylinders are not equipped with a disassembly and assembly mechanism, which makes it extremely inconvenient for outsiders to disassemble and assemble the hydraulic cylinders. In addition, the hydraulic cylinder drives the working parts to move. When it reaches the end of the stroke, due to the inertia of the working parts, the piston will impact the cylinder head, accelerating the damage to the hydraulic components. Utility Model Content

[0006] In response to the shortcomings of the existing technology, the utility model provides a new crystallizer vibration hydraulic cylinder, which is equipped with a disassembly and assembly mechanism to facilitate personnel to install and disassemble the hydraulic cylinder. At the same time, it can play a buffering effect when the piston reaches the end of the stroke, thereby increasing the service life of the hydraulic component and solving the problems raised in the background technology.

[0007] The utility model provides the following technical solutions: a novel crystallizer vibration hydraulic cylinder, comprising a cylinder body, both ends of the cylinder body are fixedly connected to a cylinder cover, and a disassembly assembly component is provided at the bottom of the cylinder cover;

[0008] The disassembly and assembly assembly includes a fixed block, a two-way threaded rod, a movable plate, a connecting rod, a clamping block, a first gear, a second gear, and a turning handle. The fixed block is arranged at the bottom of the cylinder cover, and a two-way threaded rod is arranged inside the fixed block. Both ends of the surface of the two-way threaded rod are provided with movable plates, a connecting rod is provided on one side of the movable plate, a clamping block is provided at one end of the connecting rod, a first gear is provided on the surface of the two-way threaded rod, a second gear is provided on one side of the first gear, and a turning handle is provided on one side of the second gear.

[0009] Preferably, the interior of the cylinder body is slidably connected to a piston rod, a buffer assembly is provided between the piston rod and the cylinder head, the buffer assembly includes an airbag, a spring, a pressure plate, a connecting column, and a fixing ring, an airbag is installed on one side of the cylinder head, a spring is installed inside the airbag, the surface of the piston rod is fixedly connected to a pressure plate, one side of the pressure plate is fixedly connected to a connecting column, one end of the connecting column is fixedly connected to a fixing ring, and one side of the fixing ring is in contact with the airbag.

[0010] Preferably, the fixed block is fixedly connected to the bottom of the cylinder cover, the bidirectional threaded rod is rotatably connected to the inner wall of the fixed block, the movable plate is threadedly connected to the surface of the bidirectional threaded rod, the connecting rod is fixedly connected to one side of the movable plate, the clamping block is fixedly connected to one end of the connecting rod, the first gear is fixedly connected to the surface of the bidirectional threaded rod, and the second gear is meshed with one side of the first gear.

[0011] Preferably, the handle is rotatably connected to one side of the fixed block, and one end of the handle is fixedly connected to the second gear.

[0012] Preferably, a mounting plate is provided at the bottom of the fixed block, and protrusions are fixedly connected to both ends of the upper surface of the mounting plate. A card slot is provided inside the protrusion, and the card slot matches the size of the card block. A screw groove is provided on the surface of the mounting plate.

[0013] Preferably, both ends of the spring are fixedly connected to the inner walls of both sides of the airbag respectively.

[0014] Preferably, a pull rod is fixedly connected to the top of the cylinder cover, and a dust ring is installed inside the cylinder cover.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. This new crystallizer vibration hydraulic cylinder is equipped with a disassembly assembly, which makes it easy for personnel to install and disassemble the hydraulic cylinder. During installation, personnel hold the pull rod and place the cylinder body on two mounting plates, so that the protrusions on the mounting plates are inserted into the interior of the disassembly assembly. Then, turn the handle, cooperate with the second gear, the first gear, the two-way threaded rod, the movable plate, and the connecting rod to drive the block into the slot to fix the cylinder body. Otherwise, it can be disassembled. The operation can be completed without the use of professional tools. It is simple and easy to understand.

[0017] 2. This new crystallizer vibrating hydraulic cylinder is equipped with a buffer component, which can play a buffering effect when the piston reaches the end of the stroke, thereby increasing the service life of the hydraulic components. When the piston rod performs reciprocating telescopic motion, it also drives the pressure plate, connecting column, and fixed ring to move. When the piston rod moves to the end of the stroke, it drives the fixed ring to squeeze the airbag, and the airbag and the airbag can absorb the driven impact force, thereby playing a buffering role. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the overall structure of a novel crystallizer vibration hydraulic cylinder provided by the utility model;

[0019] Figure 2 A schematic diagram of the internal structure of a cylinder cover of a novel crystallizer vibration hydraulic cylinder provided by the utility model;

[0020] Figure 3 A schematic diagram of the mounting plate structure of a novel crystallizer vibration hydraulic cylinder provided by the utility model;

[0021] Figure 4 The utility model provides a schematic diagram of the assembly and disassembly structure of a novel crystallizer vibration hydraulic cylinder.

[0022] In the figure: 1. Cylinder body; 2. Cylinder head; 3. Piston rod; 4. Mounting plate; 5. Disassembly and assembly components; 501. Fixed block; 502. Bidirectional threaded rod; 503. Movable plate; 504. Connecting rod; 505. Block; 506. First gear; 507. Second gear; 508. Turn handle; 6. Bump; 7. Slot; 8. Screw groove; 9. Buffer assembly; 901. Air bag; 902. Spring; 903. Pressure plate; 904. Connecting column; 905. Fixed ring; 10. Dust ring; 11. Pull rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 4 , a new type of crystallizer vibration hydraulic cylinder, including a cylinder body 1, both ends of the cylinder body 1 are fixedly connected to a cylinder head 2, the top of the cylinder head 2 is fixedly connected to a pull rod 11, a dust ring 10 is installed inside the cylinder head 2, and a disassembly assembly 5 is provided at the bottom of the cylinder head 2, the disassembly assembly 5 includes a fixed block 501, a two-way threaded rod 502, a movable plate 503, a connecting rod 504, a clamping block 505, a first gear 506, a second gear 507, and a turning handle 508. The fixed block 501 is arranged at the bottom of the cylinder head 2, and a two-way threaded rod 502 is provided inside the fixed block 501. Both ends of the surface of the two-way threaded rod 502 are provided with movable plates 503, a connecting rod 504 is provided on one side of the movable plate 503, a clamping block 505 is provided at one end of the connecting rod 504, a first gear 506 is provided on the surface of the two-way threaded rod 502, a second gear 507 is provided on one side of the first gear 506, and a turning handle 508 is provided on one side of the second gear 507;

[0025] By providing the disassembly assembly 5, it is convenient for personnel to install and disassemble the hydraulic cylinder, and the operation can be completed without using professional tools, which is simple and easy to understand.

[0026] See also Figures 1 to 4 , the fixed block 501 is fixedly connected to the bottom of the cylinder cover 2, the bidirectional threaded rod 502 is rotatably connected to the inner wall of the fixed block 501, the movable plate 503 is threadedly connected to the surface of the bidirectional threaded rod 502, the connecting rod 504 is fixedly connected to one side of the movable plate 503, the clamping block 505 is fixedly connected to one end of the connecting rod 504, the first gear 506 is fixedly connected to the surface of the bidirectional threaded rod 502, the second gear 507 is meshed with one side of the first gear 506, the turning handle 508 is rotatably connected to one side of the fixed block 501, and one end of the turning handle 508 is fixedly connected to the second gear 507, and a mounting plate 4 is provided at the bottom of the fixed block 501, and both ends of the upper surface of the mounting plate 4 are fixedly connected to protrusions 6, and a card slot 7 is provided inside the protrusion 6, and the card slot 7 matches the size of the card slot 7 and the card slot 505. A screw groove 8 is provided on the surface of the mounting plate 4;

[0027] During installation, the operator holds the pull rod 11 and places the cylinder body 1 on the two mounting plates 4, so that the protrusion 6 on the mounting plate 4 is inserted into the interior of the disassembly assembly 5. Then, the turning handle 508 is turned to cooperate with the second gear 507, the first gear 506, the two-way threaded rod 502, the movable plate 503, and the connecting rod 504 to drive the block 505 into the slot 7 to fix the cylinder body 1. Otherwise, it can be disassembled. The operation can be completed without using professional tools. It is simple and easy to understand.

[0028] See also Figures 1 to 2 , the interior of the cylinder body 1 is slidably connected to the piston rod 3, and a buffer assembly 9 is provided between the piston rod 3 and the cylinder head 2. The buffer assembly 9 includes an airbag 901, a spring 902, a pressure plate 903, a connecting column 904, and a fixing ring 905. The airbag 901 is installed on one side of the cylinder head 2, and the spring 902 is installed inside the airbag 901. The surface of the piston rod 3 is fixedly connected to the pressure plate 903, and one side of the pressure plate 903 is fixedly connected to the connecting column 904. One end of the connecting column 904 is fixedly connected to the fixing ring 905, and one side of the fixing ring 905 is in contact with the airbag 901. The two ends of the spring 902 are respectively fixedly connected to the inner walls on both sides of the airbag 901;

[0029] By providing a buffer component 9, a buffering effect can be achieved when the piston reaches the end of its stroke, thereby increasing the service life of the hydraulic component. When the piston rod 3 moves to the end of its stroke, it drives the fixing ring 905 to squeeze the airbag 901, and the airbag 901 and the airbag 901 can absorb the driven impact force, thereby achieving a buffering effect.

[0030] In the present invention, the working principle of the device is as follows:

[0031] When installing the cylinder body 1, the personnel pre-install the mounting plate 4 in the designated area through the screw groove 8. After the installation is completed, the personnel hold the pull rod 11 and place the cylinder body 1 on the two mounting plates 4, so that the protrusion 6 on the mounting plate 4 is inserted into the interior of the disassembly assembly 5, and then turn the handle 508 to drive the second gear 507 to rotate, which drives the bidirectional threaded rod 502 to rotate through the first gear 506. Since the bidirectional threaded rod 502 is provided with two threads in opposite directions on the surface, it can drive the two movable plates 503 to move in different directions at the same time, so that the two movable plates 503 move away from each other, and at the same time drive the connecting rod 504 and the block 505 to move, and finally make the block 505 enter the groove 7 inside the protrusion 6 to fix the cylinder body 1. Conversely, when the cylinder body 1 needs to be disassembled, it is only necessary to rotate the handle 508 in the opposite direction to make the two blocks 505 approach each other. When the block 505 is completely disengaged from the groove 7, it can be disassembled.

[0032] When the piston rod 3 performs reciprocating telescopic motion, the piston rod 3 will drive the pressure plate 903 to move horizontally, and at the same time drive the connecting column 904 to move horizontally, thereby driving the fixing ring 905 to move horizontally. When the piston rod 3 moves to the end of the stroke, it drives the fixing ring 905 to move to the airbag 901 and squeezes the airbag 901, and at the same time compresses the spring 902. The airbag 901 and the airbag 901 can absorb the driven impact force, play a buffering role, so as to improve the service life of the hydraulic pump. When the fixing ring 905 stops squeezing the airbag 901, the airbag 901 and the spring 902 will be reset due to the action of the force, and can resume working when squeezed next time.

[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel crystallizer vibrating hydraulic cylinder, comprising a cylinder body (1), characterized in that: Both ends of the cylinder body (1) are fixedly connected to a cylinder cover (2), and a disassembly assembly (5) is provided at the bottom of the cylinder cover (2); The disassembly assembly (5) comprises a fixed block (501), a bidirectional threaded rod (502), a movable plate (503), a connecting rod (504), a clamping block (505), a first gear (506), a second gear (507), and a turning handle (508). The fixed block (501) is arranged at the bottom of the cylinder cover (2). The bidirectional threaded rod (502) is arranged inside the fixed block (501). Both ends of the surface of the bidirectional threaded rod (502) are provided with movable plates (503). A connecting rod (504) is arranged on one side of the movable plate (503). A clamping block (505) is arranged on one end of the connecting rod (504). A first gear (506) is arranged on the surface of the bidirectional threaded rod (502). A second gear (507) is arranged on one side of the first gear (506). A turning handle (508) is arranged on one side of the second gear (507).

2. A novel crystallizer vibration hydraulic cylinder according to claim 1, characterized in that: The cylinder body (1) is slidably connected to a piston rod (3), a buffer assembly (9) is provided between the piston rod (3) and the cylinder cover (2), and the buffer assembly (9) comprises an airbag (901), a spring (902), a pressure plate (903), a connecting column (904), and a fixing ring (905). The airbag (901) is installed on one side of the cylinder cover (2), a spring (902) is installed inside the airbag (901), a pressure plate (903) is fixedly connected to the surface of the piston rod (3), one side of the pressure plate (903) is fixedly connected to the connecting column (904), one end of the connecting column (904) is fixedly connected to the fixing ring (905), and one side of the fixing ring (905) is in contact with the airbag (901).

3. The novel crystallizer vibration hydraulic cylinder according to claim 1 is characterized in that: The fixed block (501) is fixedly connected to the bottom of the cylinder cover (2), the bidirectional threaded rod (502) is rotatably connected to the inner wall of the fixed block (501), the movable plate (503) is threadedly connected to the surface of the bidirectional threaded rod (502), the connecting rod (504) is fixedly connected to one side of the movable plate (503), the clamping block (505) is fixedly connected to one end of the connecting rod (504), the first gear (506) is fixedly connected to the surface of the bidirectional threaded rod (502), and the second gear (507) is meshed with one side of the first gear (506).

4. The novel crystallizer vibrating hydraulic cylinder according to claim 1 is characterized in that: The turning handle (508) is rotatably connected to one side of the fixed block (501), and one end of the turning handle (508) is fixedly connected to the second gear (507).

5. The novel crystallizer vibration hydraulic cylinder according to claim 1 is characterized in that: A mounting plate (4) is provided at the bottom of the fixing block (501), and protrusions (6) are fixedly connected to both ends of the upper surface of the mounting plate (4). A card slot (7) is provided inside the protrusion (6), and the card slot (7) matches the size of the card block (505). A screw groove (8) is provided on the surface of the mounting plate (4).

6. The novel crystallizer vibration hydraulic cylinder according to claim 2, characterized in that: The two ends of the spring (902) are respectively fixedly connected to the inner walls of the airbag (901).

7. The novel crystallizer vibration hydraulic cylinder according to claim 1 is characterized in that: A pull rod (11) is fixedly connected to the top of the cylinder cover (2), and a dust ring (10) is installed inside the cylinder cover (2).

Citation Information

Patent Citations

  • Vibration pneumatic cylinder

    CN207647885U