Spiral wire feeding device for welding
By designing a spiral wire feeding device for welding and utilizing the cooperation of an electric telescopic rod and a hinged plate, the angle and position of the welding wire feeding head can be automatically adjusted, thus solving the problem of high manual dependence in existing welding methods and improving the accuracy and qualification rate of welding.
Patent Information
- Application Number
- CN202422598985.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing welding methods are highly dependent on manual labor, and welding position deviations lead to low pass rates, especially when welding spiral wires, which are difficult to precisely control.
A spiral wire feeding device for welding is designed, which includes a vertical base, a sliding base, an adjustment device and a distance adjustment device. Through the cooperation of an electric telescopic rod and a hinged plate, the angle and position of the welding wire feeding head can be automatically adjusted, reducing manual intervention.
It realizes automatic adjustment of the angle and position of the welding wire feeder, improves the accuracy and qualification rate of welding, and reduces the reliance on manual correction.
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Figure CN223394594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a spiral wire feeding device for welding, belonging to the technical field of welding wire feeding devices. Background Art
[0002] Transmitting tubes mostly use a concentric cylindrical electrode structure, with the cathode in the innermost layer, followed by the grids and anodes outward, the cathode, the first grid, the second grid, the grid-cathode assembly, and the entire tube after the anode is installed. Small and medium power transmitting tubes mostly use indirect heated oxide cathodes, and high power transmitting tubes generally use thorium carbide tungsten filament cathodes, with spiral, straight or cage structures.
[0003] The existing method for welding the spiral wire of the cathode of the transmitting tube or the mesh grid wire of the transmitting tube is generally manual welding. The specific operation process is that the person holds the wire in one hand and the welding gun in the other hand to weld. Since the wire is a spiral wire and has a certain angle with the welding head, the above welding method relies on manual visual position and correction of the position deviation of the wire during the welding process. This results in a high dependence on manual labor and a low pass rate. Utility Model Content
[0004] In view of the problems existing in the above-mentioned prior art, the utility model provides a spiral wire feeding device for welding, which can solve the problem of welding position deviation.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a spiral wire feeding device for welding, comprising a vertical seat, a mounting plate fixedly mounted on the top surface of the vertical seat, a vertical groove provided on the surface of the vertical seat, a sliding seat slidably connected inside the vertical groove, a welding gun head fixedly mounted on the bottom surface of the sliding seat, an adjustment device provided on the bottom surface of the vertical seat, the adjustment device comprising a U-shaped seat, the U-shaped seat fixedly mounted on the bottom surface of the vertical seat, a rotating shaft rotatably connected between the inner walls at both ends of the U-shaped seat, a rotating plate fixedly mounted on the surface of the rotating shaft, and a welding wire feeding head fixedly mounted on the bottom surface of the rotating plate. The setting of the U-shaped seat plays the role of supporting the rotating shaft, the setting of the rotating shaft plays the role of allowing the rotating plate to rotate, and the setting of the rotating plate plays the role of supporting the welding wire feeding head.
[0006] Preferably, a slide groove is formed on the side of the vertical seat, a slide plate is slidably connected to the interior of the slide groove, a strip plate is fixedly mounted on the outer wall surface of the welding wire feeder, a strip groove is formed on the surface of the strip plate, a slider is slidably connected to the interior of the strip groove, a hinge plate is hingedly connected to the end surface of the slider away from the slide groove, and the end of the hinge plate away from the slider is hingedly connected to the slider. The provision of the hinge plate has the effect of driving the slider to move within the strip groove.
[0007] Preferably, a support plate is fixedly mounted on the surface of the vertical base, an electric telescopic rod is fixedly mounted on the surface of the support plate, and an output end of the electric telescopic rod is fixedly connected to the slide. The electric telescopic rod drives the slide to move inside the chute.
[0008] Preferably, a distance adjustment device is provided on the side of the sliding seat. The distance adjustment device includes a groove formed in the side of the sliding seat. A movable plate is slidably connected to the groove. An adjustment rod is fixedly mounted on the surface of the movable plate. A plurality of adjustment holes are evenly formed on the surface of the vertical seat. The ends of the adjustment rods away from the movable plate are plugged into the adjustment holes. The provision of the adjustment rods and adjustment holes serves to limit the position of the sliding seat within the vertical slot.
[0009] Preferably, a rectangular plate is fixedly mounted on the side of the sliding seat, and a spring is fixedly mounted between the rectangular plate and the movable plate. The arrangement of the spring has the effect of limiting the position of the movable plate inside the groove.
[0010] Preferably, two long grooves are formed on the side of the sliding seat, and a U-shaped push plate is slidably connected between the two long grooves. The setting of the U-shaped push plate has the effect of driving the moving plate to move inside the groove.
[0011] Compared with the prior art, the advantages and positive effects of the present invention are:
[0012] 1. In the utility model, an adjustment device is provided. When the angle of the welding wire needs to be adjusted, the electric telescopic rod is first started. The electric telescopic rod is started to drive the slide plate to move inside the slide groove. The movement of the slide plate inside the slide groove drives the hinged plate to move. The movement of the hinged plate pushes the slider to move inside the strip groove. At the same time, the movement of the hinged plate also drives the welding wire feeding head to rotate. The welding wire feeding head rotates to change the angle between itself and the welding gun head. When the angle of the welding wire feeding head is rotated to a suitable position, the electric telescopic rod can be closed. Through the cooperation of the above structure, the effect of automatically adjusting the angle of the welding wire feeding head is achieved, avoiding reliance on manual correction and improving the welding effect.
[0013] 2. In the present invention, by setting a distance adjustment device, when it is necessary to adjust the distance between the welding gun head and the welding wire feed head, first slide the U-shaped push plate to move the U-shaped push plate inside the long slot, and the movement of the U-shaped push plate inside the long slot drives the moving plate to move inside the groove. The movement of the moving plate inside the groove squeezes the spring, so that the spring is compressed. At the same time, the movement of the moving plate inside the groove also drives the adjustment rod to move. The adjustment rod moves so that it moves out of the adjustment hole. The adjustment rod and the adjustment hole are separated, so that the sliding seat loses its limit in the vertical slot. At this time, the sliding seat is slid, and the sliding seat is moved. The seat moves inside the vertical slot and drives the welding gun head to move. When the welding gun head moves to a suitable position, the U-shaped push plate is released, and the adjustment rod is re-inserted into the corresponding adjustment hole by using the rebound force of the spring, so as to fix the position of the sliding seat inside the vertical slot at this time. Through the cooperation of the above structure, the purpose of adjusting the position of the welding gun head is achieved, so that the welding wire on the welding wire feeding head can always maintain the same distance with the welding gun head, so as to prevent the distance between the welding wire and the welding gun head from being too large due to the adjustment of the use angle of the welding wire feeding head, thereby affecting the normal welding operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a spiral wire feeding device for welding.
[0015] Figure 2 The utility model provides a left-side structural schematic diagram of a spiral wire feeding device for welding.
[0016] Figure 3 The utility model provides a bottom view of the structure of a spiral wire feeding device for welding.
[0017] Figure 4 This utility model proposes a spiral wire feeding device for welding Figure 1 Schematic diagram of the structure at point A in the middle.
[0018] In the figure: 1. Vertical seat; 2. Mounting plate; 3. Vertical slot; 4. Sliding seat; 5. Welding gun head; 6. Adjusting device; 601. U-shaped seat; 602. Rotating shaft; 603. Rotating plate; 604. Welding wire feeder; 605. Slide groove; 606. Slide plate; 607. Strip plate; 608. Strip slot; 609. Slider; 610. Hinge plate; 611. Support plate; 612. Electric telescopic rod; 7. Distance adjustment device; 71. Groove; 72. Moving plate; 73. Adjusting rod; 74. Adjusting hole; 75. Rectangular plate; 76. Spring; 77. Long slot; 78. U-shaped push plate. DETAILED DESCRIPTION
[0019] The present invention is described below with reference to specific embodiments, but is not intended to limit the present invention.
[0020] Example
[0021] See also Figure 1-4 The utility model provides a technical solution: a spiral wire feeding device for welding, comprising a vertical base 1, a mounting plate 2 is fixedly installed on the top surface of the vertical base 1, a vertical groove 3 is opened on the surface of the vertical base 1, a sliding base 4 is slidably connected inside the vertical groove 3, and a welding gun head 5 is fixedly installed on the bottom surface of the sliding base 4.
[0022] The specific settings and functions of the adjusting device 6 and the distance adjusting device 7 are described in detail below.
[0023] In this embodiment: an adjustment device 6 is provided on the bottom surface of the vertical seat 1, and the adjustment device 6 includes a U-shaped seat 601, which is fixedly installed on the bottom surface of the vertical seat 1. A rotating shaft 602 is rotatably connected between the inner walls at both ends of the U-shaped seat 601, and a rotating plate 603 is fixedly installed on the surface of the rotating shaft 602, and a welding wire feeding head 604 is fixedly installed on the bottom surface of the rotating plate 603.
[0024] In this embodiment, the U-shaped seat 601 is provided to support the rotating shaft 602 , the rotating shaft 602 is provided to allow the rotating plate 603 to rotate, and the rotating plate 603 is provided to support the welding wire feeder 604 .
[0025] Specifically, a slide groove 605 is provided on the side of the vertical seat 1, and a slide plate 606 is slidably connected inside the slide groove 605. A strip plate 607 is fixedly installed on the outer wall surface of the welding wire feeding head 604. A strip groove 608 is provided on the surface of the strip plate 607, and a slider 609 is slidably connected inside the strip groove 608. A hinged plate 610 is hinged on the surface of one end of the slider 606 away from the slide groove 605, and the hinged plate 610 is hinged to the slider 609 at one end away from the slider 606.
[0026] In this embodiment, the hinge plate 610 is provided to drive the slider 609 to move inside the strip groove 608 .
[0027] Specifically, a support plate 611 is fixedly mounted on the surface of the vertical base 1, and an electric telescopic rod 612 is fixedly mounted on the surface of the support plate 611. The output end of the electric telescopic rod 612 is fixedly connected to the slide 606. The electric telescopic rod 612 is provided to drive the slide 606 to move inside the slide 605.
[0028] In this embodiment: a distance adjusting device 7 is provided on the side of the sliding seat 4, and the distance adjusting device 7 includes a groove 71. The groove 71 is opened on the side of the sliding seat 4, and a movable plate 72 is slidably connected inside the groove 71. An adjusting rod 73 is fixedly installed on the surface of the movable plate 72. A plurality of adjusting holes 74 are evenly opened on the surface of the vertical seat 1, and the end of the adjusting rod 73 away from the movable plate 72 is plugged into the adjusting hole 74. When the distance between the welding gun head 5 and the welding wire feeder 604 needs to be adjusted, first slide the U-shaped push plate 78 to move the U-shaped push plate 78 inside the long groove 77. The movement of the U-shaped push plate 78 inside the long groove 77 drives the movable plate 72 to move inside the groove 71. The movement of the movable plate 72 inside the groove 71 will squeeze the spring 76, so that the spring 76 is compressed. At the same time, the movement of the movable plate 72 inside the groove 71 also drives the adjustment rod 73 to move. The adjustment rod 73 moves to move itself out of the adjustment hole 74. The adjustment rod 73 and the adjustment hole 74 are separated, so that the sliding seat 4 loses its limit in the vertical slot 3. At this time, the sliding seat 4 is slid. The seat 4 moves inside the vertical slot 3, driving the welding gun head 5 to move. When the welding gun head 5 moves to a suitable position, the U-shaped push plate 78 is released, and the resilience of the spring 76 is used to reinsert the adjusting rod 73 into the corresponding adjusting hole 74, so as to fix the position of the sliding seat 4 inside the vertical slot 3 at this time. Through the cooperation of the above-mentioned structure, the purpose of adjusting the position of the welding gun head 5 is achieved, so that the welding wire on the welding wire feeding head 604 can always maintain the same distance with the welding gun head 5, so as to prevent the distance between the welding wire and the welding gun head 5 from being too large due to the adjustment of the use angle of the welding wire feeding head 604, thereby affecting the normal welding operation.
[0029] Specifically, a rectangular plate 75 is fixedly installed on the side surface of the sliding seat 4 , and a spring 76 is fixedly installed between the rectangular plate 75 and the movable plate 72 .
[0030] In this embodiment, the provision of the spring 76 has the effect of limiting the position of the movable plate 72 inside the groove 71 .
[0031] Specifically, two long slots 77 are provided on the side surface of the sliding seat 4 , and a U-shaped push plate 78 is slidably connected between the two long slots 77 .
[0032] In this embodiment, the U-shaped push plate 78 is provided to drive the movable plate 72 to move inside the groove 71 .
[0033] Working principle: By setting the adjustment device 6, when the use angle of the welding wire needs to be adjusted, the electric telescopic rod 612 is first started. The electric telescopic rod 612 is started to drive the slide plate 606 to move inside the slide groove 605. The movement of the slide plate 606 inside the slide groove 605 drives the hinged plate 610 to move. The movement of the hinged plate 610 pushes the slider 609 to move inside the strip groove 608. At the same time, the movement of the hinged plate 610 also drives the welding wire feeding head 604 to rotate. The welding wire feeding head 604 rotates to change the angle between itself and the welding gun head 5. When the angle of the welding wire feeding head 604 is rotated to a suitable position, the electric telescopic rod 612 can be closed. Through the cooperation of the above structure, the effect of automatically adjusting the angle of the welding wire feeding head 604 is achieved, avoiding reliance on manual correction and improving the welding effect. When the distance between the welding gun head 5 and the welding wire feeder 604 needs to be adjusted, first slide the U-shaped push plate 78 to move the U-shaped push plate 78 inside the long groove 77. The movement of the U-shaped push plate 78 inside the long groove 77 drives the movable plate 72 to move inside the groove 71. The movement of the movable plate 72 inside the groove 71 will squeeze the spring 76, so that the spring 76 is compressed. At the same time, the movement of the movable plate 72 inside the groove 71 also drives the adjustment rod 73 to move. The adjustment rod 73 moves to move itself out of the adjustment hole 74. The adjustment rod 73 and the adjustment hole 74 are separated, so that the sliding seat 4 loses its limit in the vertical slot 3. At this time, the sliding seat 4 is slid. The seat 4 moves inside the vertical slot 3, driving the welding gun head 5 to move. When the welding gun head 5 moves to a suitable position, the U-shaped push plate 78 is released, and the resilience of the spring 76 is used to reinsert the adjusting rod 73 into the corresponding adjusting hole 74, so as to fix the position of the sliding seat 4 inside the vertical slot 3 at this time. Through the cooperation of the above-mentioned structure, the purpose of adjusting the position of the welding gun head 5 is achieved, so that the welding wire on the welding wire feeding head 604 can always maintain the same distance with the welding gun head 5, so as to prevent the distance between the welding wire and the welding gun head 5 from being too large due to the adjustment of the use angle of the welding wire feeding head 604, thereby affecting the normal welding operation.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A spiral wire feeding device for welding, comprising a vertical base (1), a mounting plate (2) fixedly mounted on the top surface of the vertical base (1), a vertical groove (3) formed on the surface of the vertical base (1), a sliding base (4) slidably connected inside the vertical groove (3), and a welding gun head (5) fixedly mounted on the bottom surface of the sliding base (4), characterized in that: The bottom surface of the vertical seat (1) is provided with an adjustment device (6), and the adjustment device (6) comprises a U-shaped seat (601), and the U-shaped seat (601) is fixedly mounted on the bottom surface of the vertical seat (1), and a rotating shaft (602) is rotatably connected between the inner walls at both ends of the U-shaped seat (601), and a rotating plate (603) is fixedly mounted on the surface of the rotating shaft (602), and a welding wire feeder (604) is fixedly mounted on the bottom surface of the rotating plate (603).
2. A spiral wire feeding device for welding according to claim 1, characterized in that: A slide groove (605) is provided on the side of the vertical seat (1), and a slide plate (606) is slidably connected inside the slide groove (605). A strip plate (607) is fixedly installed on the outer wall surface of the welding wire feeding head (604), and a strip groove (608) is provided on the surface of the strip plate (607). A slider (609) is slidably connected inside the strip groove (608). The end surface of the slider (606) away from the slide groove (605) is hinged with a hinge plate (610), and the end of the hinge plate (610) away from the slider (606) is hinged to the slider (609).
3. A spiral wire feeding device for welding according to claim 1, characterized in that: A support plate (611) is fixedly mounted on the surface of the vertical seat (1), an electric telescopic rod (612) is fixedly mounted on the surface of the support plate (611), and an output end of the electric telescopic rod (612) is fixedly connected to the slide plate (606).
4. A spiral wire feeding device for welding according to claim 1, characterized in that: The side of the sliding seat (4) is provided with a distance adjustment device (7), and the distance adjustment device (7) includes a groove (71), and the groove (71) is opened on the side of the sliding seat (4). A movable plate (72) is slidably connected inside the groove (71), and an adjustment rod (73) is fixedly installed on the surface of the movable plate (72). A plurality of adjustment holes (74) are evenly opened on the surface of the vertical seat (1), and one end of the adjustment rod (73) away from the movable plate (72) is plugged into the adjustment hole (74).
5. A spiral wire feeding device for welding according to claim 1, characterized in that: A rectangular plate (75) is fixedly mounted on the side surface of the sliding seat (4), and a spring (76) is fixedly mounted between the rectangular plate (75) and the movable plate (72).
6. A spiral wire feeding device for welding according to claim 1, characterized in that: Two long slots (77) are provided on the side of the sliding seat (4), and a U-shaped push plate (78) is slidably connected between the two long slots (77).