Material welding device for solar photovoltaic panel support
Through the cooperation of the double-station design and the screw transmission mechanism, the problem of low welding efficiency of the existing device is solved, and efficient and precise welding of steel plate materials is achieved, ensuring the stability and service life of the photovoltaic panel bracket.
Patent Information
- Application Number
- CN202422812857.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing solar photovoltaic panel bracket welding device is not convenient for performing welding operations on the steel plate materials of the photovoltaic bracket in sequence at two workstations, resulting in the welding efficiency being difficult to meet the established expectations.
A device including a base plate, a stand, a top plate, a screw transmission mechanism, a rotating drive and a welding head was designed. Through the cooperation of the double-station design and the screw transmission mechanism, double-station welding of steel plate materials is realized, and the welding accuracy and stability are ensured by the clamping mechanism and the telescopic drive.
The efficiency and accuracy of the welding device are improved, the deviation phenomenon during the welding process of steel plate materials is reduced, and the welding quality is improved.
Smart Images

Figure CN223394644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar photovoltaic panel bracket manufacturing, in particular to a material welding device for a solar photovoltaic panel bracket. Background Art
[0002] As an important part of the solar power generation system, the material selection and welding quality of the solar photovoltaic panel bracket are directly related to the stability and service life of the entire system. At present, the solar photovoltaic panel brackets on the market are mostly made of stainless steel, aluminum alloy or galvanized steel. These materials have the characteristics of good weather resistance, corrosion resistance, beauty and durability. However, during the production process of the bracket material, it needs to be welded, so the corresponding welding equipment is required.
[0003] Reference announcement number CN220761467U is a material welding device for a solar photovoltaic panel bracket, which uses a translational welding head to perform straight seam welding on the sheath, replacing manual welding of the sheath, improving welding accuracy, improving the beauty of the weld, and improving processing stability; it includes a support frame, a welding seat, a table, a welding mechanism and a clamping mechanism, the welding seat is fixedly mounted on the top of the support frame, the table is fixedly mounted on the top of the welding seat, the welding mechanism is fixedly mounted on the table, and the clamping mechanism is fixedly mounted on the support frame; the welding mechanism includes a bearing seat, a screw, an electric Machine, guide rails, slides, linkage plates and welding heads, two sets of bearing seats are fixedly installed on the table, the screw is rotatably installed between the two sets of bearing seats, the motor is fixedly installed on the table, the motor power output end is tightly connected with the screw power input end, two sets of guide rails are relatively fixedly installed on the table, and a threaded collar is provided in the slide. According to the above, although the device can be well applied, it is usually not convenient for double-stations to perform welding operations on the steel plate materials of the photovoltaic bracket in sequence, making it difficult for the device to achieve the established expectations in terms of welding efficiency of the steel plate materials, which often troubles users. Utility Model Content
[0004] The purpose of the present utility model is to provide a material welding device for a solar photovoltaic panel bracket, so as to solve the problem that although the device proposed in the above background technology can be well applied, it is usually not convenient to perform welding operations on the steel plate material of the photovoltaic bracket in sequence at two workstations, making it difficult for the device to achieve the expected welding efficiency for the steel plate material.
[0005] The top end face of said sliding panel also is provided with an interlocking structure, and the interlocking structures are pivotally connected to each other with a bolt, and a bolt has a round shank to contact with the interlocking structures.
[0006] Preferably, two workstation plates are provided at the top of the bottom plate on one side of the stand, and guide rails are provided on both sides of the top of the workstation plates. The guide rails are provided to limit the movement range of the mounting plate.
[0007] Preferably, a component placement plate is provided above the work station plate, and the bottom end of the component placement plate is slidably connected to the top of the guide rail. The component placement plate is provided so as to place the L-shaped welding table.
[0008] Preferably, a telescopic driving member is installed on one side of the top of the work station plate through a bracket, and one end of the telescopic driving member is connected to the outer wall of the placement plate. The telescopic driving member is arranged to drive the placement plate to translate.
[0009] Preferably, an L-shaped welding platform is provided at the top of the placement plate, and a first clamping plate is installed on the inner wall of one side of the L-shaped welding platform. The first clamping plate is provided to cooperate with the second clamping plate to clamp and fix the steel plate material.
[0010] Preferably, a threaded barrel is provided on one side of the bottom of the L-shaped welding table, and a threaded rod is installed on the internal thread of the threaded barrel, one end of the threaded rod extends to the outside of the threaded barrel, and the other end of the threaded rod extends to the outside of the threaded barrel and is rotatably installed with a second clamping plate, and the bottom end of the second clamping plate is slidably connected to the bottom of the L-shaped welding table, and the threaded rod is rotated and slided inside the threaded barrel by twisting, so as to drive the second clamping plate located at the bottom of the L-shaped welding table to slide.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the material welding device of the solar photovoltaic panel bracket can not only perform welding operations on steel plate materials in a double-station manner, thereby improving the welding efficiency of the steel plate materials when the welding device is used, but also ensures the welding accuracy of the steel plate materials when the welding device is used, and reduces the phenomenon of deviation of the steel plate materials during the welding process;
[0012] (1) The first screw drive mechanism is driven by the first rotating driving member through the belt drive mechanism to operate, so that the first screw drive mechanism drives the carrier plate to slide on the top of the limit rail, and the position of the welding head can be adjusted laterally. Since there are two workstation plates, the welding head can be reciprocated to the top of the two workstation plates, and then the steel plate materials used for the photovoltaic panel bracket can be welded in turn at two workstations, thereby improving the welding efficiency of the steel plate materials when the welding device is used;
[0013] (2) The placement plate is driven to slide on the top of the guide rail by the telescopic driving member, so that the placement plate drives the L-shaped welding table to move forward and backward, and the position of the steel plate material placed at the bottom of the L-shaped welding table can be adjusted forward and backward. Since the welding head can be adjusted laterally, the welding head can perform welding processing on the designated area of the steel plate material, thereby ensuring the welding accuracy of the steel plate material when the welding device is used;
[0014] (3) The steel plate material is placed at the bottom of the L-shaped welding table, and one end of the steel plate material is abutted against the inner wall of the first clamping plate. The threaded rod is then screwed to rotate and slide inside the threaded tube, so that the threaded rod drives the second clamping plate located at the bottom of the L-shaped welding table to translate and contact the other end of the steel plate material. The second clamping plate can cooperate with the first clamping plate to clamp and fix the steel plate material, thereby reducing the phenomenon of offset during the welding process of the steel plate material. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the top plate structure from above of the utility model;
[0017] Figure 3 This is a schematic diagram of the top view of the L-shaped welding table of the utility model;
[0018] Figure 4 This is a side structural diagram of the connecting frame of the present invention.
[0019] In the figure: 1. bottom plate; 2. support leg; 3. stand; 4. top plate; 5. first screw transmission mechanism; 6. belt transmission mechanism; 7. first rotary drive member; 8. carrying plate; 9. limit rail; 10. second screw transmission mechanism; 11. second rotary drive member; 12. lifting plate; 13. welding head; 14. work station plate; 15. guide rail; 16. placement plate; 17. telescopic drive member; 18. L-shaped welding table; 19. first clamping plate; 20. second clamping plate; 21. threaded barrel; 22. threaded rod; 23. connecting frame. DETAILED DESCRIPTION
[0020] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-4 The present invention provides an embodiment of a material welding device for a solar photovoltaic panel bracket, comprising a base plate 1, with vertical frames 3 provided on both sides of the top of the base plate 1, two workstation plates 14 provided on the top of the base plate 1 on one side of the vertical frames 3, and guide rails 15 provided on both sides of the top of the workstation plates 14;
[0022] When in use, the guide rail 15 is provided to limit the movement range of the mounting plate 16;
[0023] A component placement plate 16 is provided above the work station plate 14, and the bottom end of the component placement plate 16 is slidably connected to the top of the guide rail 15;
[0024] When in use, the placement plate 16 is provided to facilitate placement of the L-shaped welding table 18;
[0025] A telescopic drive member 17 is mounted on one side of the top of the work station plate 14 through a bracket, and one end of the telescopic drive member 17 is connected to the outer wall of the placement plate 16;
[0026] When in use, the telescopic driving member 17 is arranged to drive the placement plate 16 to translate;
[0027] An L-shaped welding platform 18 is provided at the top of the mounting plate 16, and a first clamping plate 19 is installed on the inner wall of one side of the L-shaped welding platform 18;
[0028] When in use, the first clamping plate 19 is arranged to cooperate with the second clamping plate 20 to clamp and fix the steel plate material;
[0029] A threaded barrel 21 is provided on one side of the bottom of the L-shaped welding platform 18. A threaded rod 22 is installed on the internal thread of the threaded barrel 21. One end of the threaded rod 22 extends to the outside of the threaded barrel 21. The other end of the threaded rod 22 extends to the outside of the threaded barrel 21 and is rotatably installed with a second clamping plate 20. The bottom end of the second clamping plate 20 is slidably connected to the bottom of the L-shaped welding platform 18.
[0030] When in use, the threaded rod 22 is rotated and slid inside the threaded cylinder 21 to drive the second clamping plate 20 to slide at the bottom of the L-shaped welding platform 18;
[0031] A top plate 4 is fixed to the top of the two uprights 3, a limit rail 9 is provided on one side of the top of the top plate 4, and a first screw transmission mechanism 5 is provided on the other side of the top of the top plate 4. A supporting plate 8 is installed on one side of the top of the first screw transmission mechanism 5, and the bottom end of the supporting plate 8 is slidably connected to the top of the limit rail 9. A connecting frame 23 is provided at the bottom end of the supporting plate 8, and a second screw transmission mechanism 10 is provided on the outer wall of one side of the connecting frame 23. A second rotary drive member 11 is installed on the top of the second screw transmission mechanism 10, and a lifting plate 12 is installed on the outer wall of the upper end of the second screw transmission mechanism 10. A welding head 13 is provided on the outer wall of one side of the lifting plate 12, a belt transmission mechanism 6 is provided on the outer wall of one side of the first screw transmission mechanism 5, and a first rotary drive member 7 is installed on the outer wall of the belt transmission mechanism 6 on one side of the first screw transmission mechanism 5, and support legs 2 are installed at the corner positions of the bottom end of the base plate 1.
[0032] When the embodiment of the present application is in use, the steel plate material is first placed on the bottom of the L-shaped welding platform 18, and one end of the steel plate material is brought into contact with the inner wall of the first clamping plate 19. Then, the threaded rod 22 is screwed to rotate and slide inside the threaded cylinder 21, so that the threaded rod 22 drives the second clamping plate 20 to translate at the bottom of the L-shaped welding platform 18 and contact the other end of the steel plate material. The second clamping plate 20 can cooperate with the first clamping plate 19 to clamp and fix the steel plate material. Then, the telescopic driving member 17 drives the placing plate 16 to slide at the top of the guide rail 15, so that the placing plate 16 drives the L-shaped welding platform 18 to move back and forth, and the position of the steel plate material placed at the bottom of the L-shaped welding platform 18 can be adjusted back and forth. , because the welding head 13 can be adjusted laterally, and when the second rotary drive member 11 drives the second screw transmission mechanism 10 to operate, the height of the welding head 13 can be adjusted through the lifting plate 12, so that the welding head 13 can perform welding operations on the designated area of the steel plate material. Finally, the first rotary drive member 7 drives the first screw transmission mechanism 5 to operate through the belt transmission mechanism 6, so that the first screw transmission mechanism 5 drives the supporting plate 8 to slide on the top of the limiting rail 9, so that the position of the welding head 13 can be adjusted laterally. Because there are two workstation plates 14, the welding head 13 can be reciprocated and moved above the two workstation plates 14, so that the double-station can perform welding operations on the steel plate material in turn, thereby completing the use of the welding device.
Claims
1. A material welding device for a solar photovoltaic panel bracket, characterized by: The invention comprises a bottom plate (1), both sides of the top of the bottom plate (1) are provided with vertical frames (3), the tops of the two vertical frames (3) are fixed with top plates (4), one side of the top of the top plate (4) is provided with a limit rail (9), the other side of the top of the top plate (4) is provided with a first screw transmission mechanism (5), one side of the top of the first screw transmission mechanism (5) is installed with a bearing plate (8), the bottom end of the bearing plate (8) is slidably connected to the top of the limit rail (9), the bottom end of the bearing plate (8) is provided with a connecting frame (23), and a second screw is provided on the outer wall of one side of the connecting frame (23). A transmission mechanism (10), a second rotary drive member (11) is installed at the top of the second screw transmission mechanism (10), a lifting plate (12) is installed on the outer wall of the upper end of the second screw transmission mechanism (10), a welding head (13) is provided on the outer wall of one side of the lifting plate (12), a belt transmission mechanism (6) is provided on the outer wall of one side of the first screw transmission mechanism (5), a first rotary drive member (7) is installed on the outer wall of the belt transmission mechanism (6) on one side of the first screw transmission mechanism (5), and support legs (2) are installed at the corner positions of the bottom end of the base plate (1).
2. The material welding device for a solar photovoltaic panel bracket according to claim 1, characterized in that: Two workstation plates (14) are provided at the top of the bottom plate (1) on one side of the stand (3), and guide rails (15) are provided on both sides of the top of the workstation plates (14).
3. The material welding device for a solar photovoltaic panel bracket according to claim 2, characterized in that: A component placement plate (16) is provided above the work station plate (14), and the bottom end of the component placement plate (16) is slidably connected to the top of the guide rail (15).
4. The material welding device for a solar photovoltaic panel support according to claim 3, characterized in that: A telescopic driving member (17) is installed on one side of the top end of the work station plate (14) through a bracket, and one end of the telescopic driving member (17) is connected to the outer wall of the placement plate (16).
5. The material welding device for a solar photovoltaic panel support according to claim 3, characterized in that: An L-shaped welding platform (18) is provided at the top end of the component placement plate (16), and a first clamping plate (19) is installed on the inner wall of one side of the L-shaped welding platform (18).
6. The material welding device for a solar photovoltaic panel support according to claim 5, characterized in that: A threaded barrel (21) is provided on one side of the bottom of the L-shaped welding platform (18), and a threaded rod (22) is installed on the internal thread of the threaded barrel (21), one end of the threaded rod (22) extends to the outside of the threaded barrel (21), and the other end of the threaded rod (22) extends to the outside of the threaded barrel (21) and is rotatably installed with a second clamping plate (20), and the bottom end of the second clamping plate (20) is slidably connected to the bottom of the L-shaped welding platform (18).
Citation Information
Patent Citations
Material welding device for solar photovoltaic panel support
CN220761467U
Cited By
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