Assembly welding anti-deformation tool

Abstract

The utility model discloses an assembly welding anti-deformation tool, and particularly relates to the technical field of welding tools, the assembly welding anti-deformation tool comprises a longitudinal square tube, an upper end mounting plate, a lower end mounting plate, a weldment body and a fixing pile, the upper end mounting plate is arranged on the left side of the upper end of the longitudinal square tube, and the lower end mounting plate is arranged on the left side of a transverse square tube; the weldment body is mounted above the connecting thick plate; the two ends of the weldment body are fixed, the overall weight of a welding structure can be effectively supported, stress can be evenly borne, and the stress concentration phenomenon generated in the welding process is reduced, so that cracks caused by stress are avoided, welding elements are kept stable in the welding process, displacement and deformation caused by diffusion of welding heat are prevented, and the welding quality is improved. The transverse square pipes and the connecting thick plates form an integrated supporting frame, a simple structure and low-cost materials are adopted for manufacturing, the production cost is reduced, and it is guaranteed that connection cannot be loosened due to vibration or thermal deformation in the welding process through the fixing piles and the bolts.

Description

Technical Field

[0001] The utility model relates to the technical field of welding tooling, and more specifically, to a component welding anti-deformation tooling. Background Art

[0002] During the processing of parts, welding operations are often required. During welding, the parts need to be clamped and fixed to facilitate welding.

[0003] After searching, the existing patent (publication number: CN212977272U) discloses a fixture for welding arc-shaped parts, including a base, a first mounting groove, a second mounting groove and two first slide grooves are provided on the base, and a second slide groove is provided on the inner side wall of the second mounting groove. Two baffles are fixedly installed on the top of the base, and the part to be welded is placed on the base, and the part to be welded is pressed against the two baffles. A clamping mechanism is provided in each of the two first slide grooves, and the two clamping mechanisms are pressed against the ends of the part to be welded. A pushing mechanism is provided in the first mounting groove, and the pushing mechanism is fixedly connected to the side walls of the two clamping mechanisms. A clamping mechanism is provided in the second mounting groove, and the side walls of the clamping mechanism are pressed against the side walls of the part to be welded. The structural design of this utility model is reasonable, and it can limit and clamp arc-shaped parts with special shapes, so that they will not easily move during the welding process, ensuring the normal progress of the welding work. In the process of realizing this utility model, the inventor found that the existing technology has the following problems:

[0004] Existing fixtures cause the metal to expand thermally when the welded parts are heated to a high temperature, and then contract after cooling. The shrinkage of the weld and the surrounding area causes deformation of the overall structure. The stress and temperature changes during welding make it difficult for workers to control the dimensions of subsequent components, which can easily lead to improper assembly or poor docking of components. Workers need to make multiple corrections through manual or mechanical means, resulting in a large amount of rework, which invisibly increases labor costs and reduces production efficiency. The deformation needs to be corrected on machine tools, causing costs to increase exponentially. In addition, the fixtures will be damaged by factors such as high temperature and deformation during the welding process during long-term use, requiring regular maintenance and correction, thereby increasing overall production costs.

[0005] Therefore, in order to solve the above problems, a component welding anti-deformation tool is proposed. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a component welding anti-deformation tool to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a component welding anti-deformation tool, comprising a longitudinal square tube, an upper mounting plate, a lower mounting plate, a weldment body and a fixing pile, a transverse square tube is provided on one side of the lower end of the longitudinal square tube, a connecting thick plate is installed between the longitudinal square tube and the transverse square tube, the upper mounting plate is provided on the left side of the upper end of the longitudinal square tube, the lower mounting plate is provided on the left side of the transverse square tube, and the weldment body is installed above the connecting thick plate;

[0008] A first positioning locking pin is installed in the inner cavity of one end of the weldment body, and a second positioning locking pin is installed in the inner cavity of the other end of the weldment body. The two ends of the weldment body are respectively abutted against the same side of the upper mounting plate and the lower mounting plate. Nuts are installed on the outer surfaces of the first positioning locking pin and the second positioning locking pin, and several groups of nuts are provided. The fixing pile is welded to the left side of the lower mounting plate, and the inner cavities at the four corners of the fixing pile are provided with adjustment holes, and the inner cavities of the adjustment holes are installed with bolts.

[0009] Preferably, both ends of the weldment body abut against one side of the upper mounting plate and the lower mounting plate respectively, and the weldment body is in an arc shape.

[0010] Preferably, one end of the first positioning locking pin passes through the inner cavities of the weldment body and the lower end mounting plate in sequence, and the first positioning locking pin is engaged with the nut.

[0011] Preferably, a thread groove is provided on the inner wall of the chip removal groove, and the thread groove is threadedly connected to the bolt.

[0012] Preferably, the outer diameters of the thread groove and the fixing hole are the same, and the fixing hole and the thread groove are located at the same position.

[0013] Preferably, a clamping block is fixedly connected to the inner wall of the chip removal groove, and the clamping block is arranged between the upper fixed block and the lower fixed block.

[0014] Preferably, the upper surface of the central blade is at the same height as the surface of the upper blade, and the central blade and the blade body form an integrated structure.

[0015] Preferably, the bottom end of the center blade is movably fitted to the upper end of the milling cutter head, and the center blade extends to the center axis position of the milling cutter head.

[0016] The technical effects and advantages of this utility model are:

[0017] 1. Compared with the existing technology, this component welding anti-deformation tool can effectively support the overall weight of the welded structure by fixing the two ends of the weldment body, can evenly bear the force, reduce the stress concentration phenomenon generated during the welding process, thereby avoiding stress-induced cracks, and keep the welded components stable during welding, preventing displacement and deformation caused by the diffusion of welding heat;

[0018] 2. Compared with the existing technology, this component welding anti-deformation tooling uses longitudinal square tubes, transverse square tubes and connecting thick plates to form an integrated support frame. It adopts a simple structure and is manufactured with inexpensive materials, which reduces production costs. This makes it easy to assemble and adjust quickly, reduces job preparation time, and improves overall production efficiency. Its original performance can be quickly restored through regular inspection and proper maintenance.

[0019] 3. Compared with the existing technology, this component welding anti-deformation tooling applies force evenly to the connection of the weldment body through fixing piles and bolts. By manually rotating the adjustment bolts, the support of the connection can be easily fine-tuned to ensure that the support pressure is evenly distributed, providing an additional anti-loosening measure to ensure that the connection will not loosen due to vibration or thermal deformation during the welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the front cross-section structure of the utility model.

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the horizontal square tube of the utility model.

[0022] Figure 3 This is a schematic diagram of the front view structure of the longitudinal square tube of the present invention.

[0023] Figure 4 This is a schematic diagram of the side cross-section structure of the upper and lower mounting plates of the utility model.

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the weldment body of the utility model

[0025] Figure 6 This is a schematic diagram of the connection structure of the weldment body from the side view of the utility model

[0026] Figure 7 This is a schematic diagram of the side section connection structure of the weldment body of the utility model

[0027] Figure 8 This is a side view of the longitudinal square tube structure of the utility model

[0028] Figure 9 This is a side view of the fixed pile structure of the utility model

[0029] Figure 10This is a schematic diagram of the front view structure of the horizontal square tube of the utility model.

[0030] The figures are marked as follows: 1. longitudinal square tube; 2. transverse square tube; 3. connecting thick plate; 4. upper end mounting plate; 5. lower end mounting plate; 6. weldment body; 7. first positioning locking pin; 8. second positioning locking pin; 9. nut; 10. fixing pile; 11. adjustment hole; 12. bolt; 13. thick rib plate. DETAILED DESCRIPTION

[0031] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1

[0032] As attached Figures 1 to 10 The illustrated assembly welding anti-deformation tool comprises a longitudinal square tube 1, an upper mounting plate 4, a lower mounting plate 5, a weldment body 6, and a fixing pile 10. A transverse square tube 2 is provided on one side of the lower end of the longitudinal square tube 1. A connecting thick plate 3 is installed between the longitudinal square tube 1 and the transverse square tube 2. The upper mounting plate 4 is provided on the left side of the upper end of the longitudinal square tube 1, and the lower mounting plate 5 is provided on the left side of the transverse square tube 2. The weldment body 6 is installed above the connecting thick plate 3.

[0033] A first positioning locking pin 7 is installed in the inner cavity of one end of the weldment body 6, and a second positioning locking pin 8 is installed in the inner cavity of the other end of the weldment body 6. The two ends of the weldment body 6 are respectively abutted on the same side of the upper mounting plate 4 and the lower mounting plate 5. Nuts 9 are installed on the outer surfaces of the first positioning locking pin 7 and the second positioning locking pin 8. Several groups of nuts 9 are provided. A fixing pile 10 is welded to the left side of the lower mounting plate 5. Adjustment holes 11 are opened in the inner cavity at the four corners of the fixing pile 10, and bolts 12 are installed in the inner cavity of the adjusting hole 11.

[0034] Among them: when the weldment body 6 needs to be fixed for processing, the longitudinal square tube 1, the transverse square tube 2 and the connecting thick plate 3 together form a supporting frame, thereby providing a stable foundation, so that the weldment body 6 is not easily deformed or displaced during processing, the upper mounting plate 4 and the lower mounting plate 5 are respectively located at one end of the longitudinal square tube 1 and the transverse square tube 2, the first positioning locking pin 7 and the second positioning locking pin 8 respectively install the two ends of the weldment body 6 on the upper mounting plate 4 and the lower mounting plate 5, and lock them with nuts 9, thereby ensuring that the weldment body 6 is firmly installed in the predetermined position during processing, and bolts 12 are installed in the adjustment holes 11 at the four corners of the fixing pile 10. The fixing pile 10 abuts against the weldment body 6 through the bolts 12, thereby allowing the operator to accurately adjust the support when installing the weldment body 6. By rotating the bolt 12, the protruding length of the bolt 12 can be adjusted, thereby achieving more precise positioning and support for the weldment body 6. Example 2

[0035] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working methods. Figures 1 to 10 As shown, see the following description for details:

[0036] As a preferred embodiment, the two ends of the weldment body 6 respectively abut against one side of the upper mounting plate 4 and the lower mounting plate 5, and the shape of the weldment body 6 is arc-shaped; further, a good contact surface is formed between the arc-shaped weldment body 6 and the upper mounting plate 4 and the lower mounting plate 5, abutting against each other and providing stable support.

[0037] As a preferred embodiment, one end of the first positioning locking pin 7 passes through the inner cavity of the weldment body 6 and the lower end mounting plate 5 in sequence, and the first positioning locking pin 7 is engaged with the nut 9; further, the first positioning locking pin 7 ensures the fastening relationship between the weldment body 6 and the lower end mounting plate 5 through the engagement connection with the nut 9, effectively fixing the position of the weldment body 6 and avoiding displacement caused by the action of force during operation or use.

[0038] As a preferred embodiment, one end of the second positioning locking pin 8 passes through the inner cavity of the weldment body 6 and the upper end mounting plate 4 in sequence, and the second positioning locking pin 8 is engaged and connected with the nut 9; further, the engagement of the second positioning locking pin 8 and the nut 9 ensures the tightness of the weldment body 6 and the upper end mounting plate 4.

[0039] As a preferred embodiment, thick ribs 13 are provided at both ends of the upper mounting plate 4 and the longitudinal square tube 1, and thick ribs 13 are provided at the connection between the lower mounting plate 5 and the two ends of the transverse square tube 2; further, the thick ribs 13 improve the strength of the connection between the upper mounting plate 4 and the longitudinal square tube 1, and can effectively withstand greater bending moments and shear forces, thereby ensuring the reliability of the overall structure under heavy load conditions.

[0040] As a preferred embodiment, the bolts 12 are engaged with the nuts 9 through the adjustment holes 11, and one end of each of the four groups of bolts 12 abuts against one side of the fixing pile 10; further, by rotating the bolts 12 in the adjustment holes 11 of the fixing pile 10, the bolts 12 slowly move to abut the surface of one end of the weldment body 6, thereby providing a firm support, making the weldment body 6 more stable when bearing loads, and reducing displacement or loosening caused by vibration or external force.

[0041] The working process of the present invention is as follows: first, when the weldment body 6 needs to be fixed, the longitudinal square tube 1, the transverse square tube 2 and the connecting thick plate 3 together form a supporting frame, and the longitudinal square tube 1 and the transverse square tube 2 have a lower mounting plate 5 and an upper mounting plate 4 at the ends away from each other, respectively. The two ends of the weldment body 6 are respectively mounted on the same side of the upper mounting plate 4 and the lower mounting plate 5 through the first positioning locking pin 7 and the second positioning locking pin 8, and are engaged and connected by nuts 9 to lock it. The fixing pile 10 on one side of the lower mounting plate 5 rotates the bolt 12 in the adjustment hole 11 and slowly abuts against the end where the weldment body 6 is connected to the lower mounting plate 5, thereby supporting it. The thick ribbed plate 13 increases the strength of the connection between the upper mounting plate 4 and the longitudinal square tube 1 and the lower mounting plate 5 and the transverse square tube 2, respectively, to provide further support strength. The above is the working principle of this component welding anti-deformation tooling.

Claims

1. A component welding anti-deformation tool, comprising a longitudinal square tube (1), an upper mounting plate (4), a lower mounting plate (5), a weldment body (6) and a fixing pile (10), characterized in that: A transverse square tube (2) is provided on one side of the lower end of the longitudinal square tube (1), a connecting thick plate (3) is installed between the longitudinal square tube (1) and the transverse square tube (2), the upper end mounting plate (4) is provided on the left side of the upper end of the longitudinal square tube (1), the lower end mounting plate (5) is provided on the left side of the transverse square tube (2), and the weldment body (6) is installed above the connecting thick plate (3); A first positioning locking pin (7) is installed in the inner cavity of one end of the weldment body (6), and a second positioning locking pin (8) is installed in the inner cavity of the other end of the weldment body (6). The two ends of the weldment body (6) are respectively abutted against the same side of the upper mounting plate (4) and the lower mounting plate (5). Nuts (9) are installed on the outer surfaces of the first positioning locking pin (7) and the second positioning locking pin (8). Several groups of nuts (9) are provided. The fixing pile (10) is welded to the left side of the lower mounting plate (5). Adjustment holes (11) are opened in the inner cavity at the four corners of the fixing pile (10), and bolts (12) are installed in the inner cavity of the adjustment hole (11).

2. The component welding anti-deformation tool according to claim 1, characterized in that: Both ends of the weldment body (6) abut against one side of the upper mounting plate (4) and the lower mounting plate (5), respectively, and the weldment body (6) is in an arc shape.

3. The component welding anti-deformation tool according to claim 2, characterized in that: One end of the first positioning locking pin (7) passes through the inner cavities of the weldment body (6) and the lower end mounting plate (5) in sequence, and the first positioning locking pin (7) is meshedly connected with the nut (9).

4. The component welding anti-deformation tool according to claim 1, characterized in that: One end of the second positioning locking pin (8) passes through the inner cavities of the weldment body (6) and the upper end mounting plate (4) in sequence, and the second positioning locking pin (8) is meshedly connected with the nut (9).

5. The component welding anti-deformation tool according to claim 1, characterized in that: Thick ribs (13) are provided at both ends of the upper mounting plate (4) and the longitudinal square tube (1), and thick ribs (13) are provided at the connection points between the lower mounting plate (5) and the transverse square tube (2).

6. The component welding anti-deformation tool according to claim 1, characterized in that: The bolts (12) are engaged with the nuts (9) by passing through the adjustment holes (11), and one end of each of the four groups of bolts (12) abuts against one side of the fixing pile (10).

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