Deburring positioning tool convenient to clean
By designing a deburring and positioning tool that is easy to clean, automatic flipping and waste cleaning of medium and large plate-shaped workpieces are achieved, solving the problems of low efficiency and inconvenient cleaning of manual flipping, and improving processing efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202422036403.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, deburring of medium and large plate-shaped workpieces requires manual flipping, resulting in low work efficiency and inconvenient cleaning, and the residue generated during the cleaning process is prone to splashing.
A deburring positioning fixture that is easy to clean has been designed, including a grid workbench, a turning frame, a fixture, a drive assembly and a fan system, which can realize automatic turning of the workpiece and instant cleaning of waste. The workpiece is fixed by the fixture and the waste is sucked away by the fan, reducing the time and labor intensity of manual turning.
It realizes efficient and rapid turning of workpieces, improves processing efficiency, ensures workpiece stability, reduces cleaning burden, maintains cleanliness of processing environment, and improves workpiece quality and economic benefits.
Smart Images

Figure CN223394823U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of workpiece processing, and in particular relates to a positioning tool for deburring which is easy to clean. Background Art
[0002] Burrs are the burrs and flash that occur during all machining processes, including casting, forging, sintering, welding, gasification, blanking, cutting, grinding, electroplating, painting, and insulation coating. These burrs and flash appear on the surface or at the edges of the machined part, creating protrusions that deviate from the designed shape and are undesirable in terms of both part performance and appearance. Mechanical deburring is the oldest and most widely used method, primarily including manual deburring, tumbling, brushing, and high-pressure water jetting. Currently, brush deburring is widely used in industrial production for deburring medium- and large-sized plate-shaped workpieces due to its low cost and minimal ongoing maintenance. Brush deburring technology uses a specially designed brush, driven by power (or manual) rotation, to effectively grind and deburr the workpiece surface while simultaneously performing multiple functions, including chamfering, micro-finishing, and polishing. Its flexibility allows the brush to adapt to complex workpiece shapes and effectively remove burrs from edges. However, in actual operation, the workpiece needs to be manually flipped for clamping and fixing, which not only reduces work efficiency, but also easily splashes the residue generated during the cleaning process into the surrounding area, causing inconvenience in subsequent cleanup. To this end, the present utility model designs a positioning fixture for deburring that is easy to clean. It aims to achieve automatic flipping of plate-shaped workpieces, thereby improving the efficiency of deburring operations, improving work efficiency during the workpiece flipping process, reducing the labor intensity of operators, and at the same time, reducing the burden of subsequent cleanup work.
[0003] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a positioning tool for deburring that is easy to clean, comprising a grille workbench, a clearance groove is provided on the top surface of the grille workbench, a flip frame is provided on the grille workbench inside the clearance groove, clamps are installed on both sides of the flip frame, connecting shafts are fixed at both ends of the flip frame, bearing seats are fixed at both ends of the grille workbench in the clearance groove, the flip frame is rotatably connected to the grille workbench through the connecting shaft and the bearing seat, a driving assembly is installed on the connecting shaft at one end of the flip frame, a slag hopper is welded to the bottom of the grille workbench, the bottom of the slag hopper is connected to a discharge pipe, the bottom end of the discharge pipe is connected to a slag box, one side of the discharge pipe body is connected to an air duct, a filter is installed on the air duct body, and one end of the air duct is connected to a fan.
[0005] As an optimal technical solution of the present invention, the clamp includes a hand-tightening bolt, the threaded section of the hand-tightening bolt is threadedly connected to the edge of the flip frame, the end of the hand-tightening bolt is rotatably connected to a clamping piece, and the inner wall of the clamping piece is evenly provided with anti-slip grooves.
[0006] As a preferred technical solution of the present invention, the driving assembly includes a self-locking motor, the output end of the self-locking motor is installed with a reduction gear box, and the output end of the reduction gear box is connected to a connecting shaft at one end of the flip frame.
[0007] As a preferred technical solution of the present invention, the filter includes a box body, a filter element is installed inside the box body, and the connection between the two ends of the box body and the air duct is a detachable structure.
[0008] As a preferred technical solution of the present invention, support plates are fixed on both sides of the slag receiving hopper at the bottom of the grid workbench.
[0009] As a preferred technical solution of the present invention, the interior of the slag receiving box is connected to an aggregate box by plugging.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention aims to achieve efficient and rapid flipping of workpieces. It shortens the time required for manual flipping during brush deburring, reduces labor intensity, and effectively improves overall processing efficiency. In addition, the equipped fixture ensures the absolute stability of the workpiece during the flipping process, effectively preventing the problem of uneven deburring caused by offset or shaking, thereby improving the overall quality of the workpiece. Through the linkage of key components such as the fan, the present invention can immediately clean up the waste generated during the deburring process, maintain the cleanliness of the processing environment, and show a certain application prospect in the field of mechanical processing as a whole, and bring significant economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the cross-sectional structure of the filter box body in the present utility model;
[0014] In the figure: 1. Grille workbench; 2. Makeway slot; 3. Turning frame; 4. Bearing seat; 5. Slag collecting hopper; 6. Discharge pipe; 7. Slag collecting box; 8. Air duct; 9. Fan; 10. Hand-tightening bolts; 11. Connecting parts; 12. Self-locking motor; 13. Reduction gearbox; 14. Connecting shaft; 15. Box body; 16. Filter element; 17. Support legs; 18. Collecting box. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0016] Example
[0017] See also Figure 1-2 The present invention provides the following technical solution: a positioning fixture for deburring that facilitates cleaning, comprising a grid work table 1 with a clearance groove 2 defined on the top surface of the grid work table 1 to accommodate a flip frame 3 and prevent the flip frame 3 from interfering with the grid work table 1 during flipping. Clamps are installed on both sides of the flip frame 3 to ensure the stability of the plate-shaped workpiece during processing. Connecting shafts 14 are fixed to each end of the flip frame 3, while bearing blocks 4 are mounted on both ends of the clearance groove 2 of the grid work table 1. The coupling between the connecting shafts 14 and the bearing blocks 4 enables a flexible and stable rotational connection between the flip frame 3 and the grid work table 1. Furthermore, the connecting shaft 14 at one end of the flip frame 3 is equipped with a drive assembly for driving the flip frame 3 to flip, enabling rapid and automatic workpiece flipping. To effectively collect and dispose of waste and burrs generated during processing, a slag hopper 5 is welded to the bottom of the grid work table 1. The slag hopper 5 is connected to the slag box 7 via a discharge pipe 6, forming a complete waste collection structure. On one side of the discharge pipe 6, an air duct 8 is cleverly connected. A filter is installed inside the air duct 8 to prevent waste from entering the fan 9 and affecting its normal operation. The fan 9 is connected to the discharge pipe 6 through the air duct 8, using wind power to assist in the rapid discharge and collection of waste.
[0018] In order to facilitate the quick operation of fixing the workpiece, in this embodiment, as an optimal technical solution of the utility model, the clamp includes a hand-tightening bolt 10, the threaded section of the hand-tightening bolt 10 is threadedly connected to the edge of the flip frame 3, and the end of the hand-tightening bolt 10 is rotatably connected to a clamping part 11, and the inner wall of the clamping part 11 is evenly provided with anti-slip grooves.
[0019] In order to improve the stability of the flip frame 3 during the deburring process and facilitate the fixation of the flip frame 3, in this embodiment, as a preferred technical solution of the present invention, the driving component includes a self-locking motor 12, and the output end of the self-locking motor 12 is installed with a reduction gear box 13, and the output end of the reduction gear box 13 is connected to the connecting shaft 14 at one end of the flip frame 3.
[0020] In order to prevent the debris from damaging the fan 9 and prevent the debris from overflowing, in this embodiment, as a preferred technical solution of the utility model, the filter includes a box body 15, a filter element 16 is installed inside the box body 15, and the connection between the two ends of the box body 15 and the air duct 8 is a detachable structure.
[0021] In order to support the whole, in this embodiment, as a preferred technical solution of the present utility model, support plates 17 are fixed on both sides of the slag receiving hopper 5 at the bottom of the grid workbench 1.
[0022] In order to facilitate the centralized processing of the debris entering the slag receiving box 7 , in this embodiment, as a preferred technical solution of the present invention, the interior of the slag receiving box 7 is connected to an aggregate box 18 by plugging.
[0023] In summary, according to the technical solution of the present invention, the specific operation is as follows: the plate-shaped workpiece to be processed is placed inside the turning frame 3. Then, by rotating the hand-tightening bolts 10 installed on the edge of the turning frame 3, the clamping members 11 are screwed inward until they firmly abut the edge of the plate-shaped workpiece. This process effectively utilizes the clamping members 11 on both sides of the turning frame 3 to securely secure the plate-shaped workpiece. Next, the workpiece surface is treated with a brush, while the fan 9 system is activated. The fan 9, through the synergistic effect of the air duct 8 and the slag hopper 5, generates a strong suction force in the area of the grid workbench 1. This suction force quickly absorbs impurities such as burrs, slag, and debris generated by the brush during the workpiece surface treatment process and directs them into the slag hopper 5. Larger debris is directly collected through the discharge pipe 6 into the collection box 18 of the slag box 7. Smaller debris, on the other hand, is filtered and isolated through the air duct 8 and enters the filter for subsequent unified disposal. After the surface treatment of one side of the workpiece is completed, the output power of the self-locking motor 12 is transmitted through the reduction gear box 13, and finally driven by the connecting shaft 14 to realize the synchronous flipping of the flip frame 3 together with the workpiece, thereby facilitating the surface burr treatment of the other side of the workpiece.
[0024] Finally, it should be noted that in the present invention, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0025] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A positioning tool for deburring that is easy to clean, comprising a grid workbench (1), characterized in that: The top surface of the grille workbench (1) is provided with a clearance groove (2), and the grille workbench (1) is provided with a flip frame (3) inside the clearance groove (2), and clamps are installed on both sides of the flip frame (3), and connecting shafts (14) are fixed at both ends of the flip frame (3), and the grille workbench (1) is fixed with bearing seats (4) at both ends of the clearance groove (2), and the flip frame (3) is rotatably connected to the grille workbench (1) through the connecting shaft (14) and the bearing seat (4), and a driving assembly is installed on the connecting shaft (14) at one end of the flip frame (3), and a slag hopper (5) is welded to the bottom of the grille workbench (1), and the bottom of the slag hopper (5) is connected to a discharge pipe (6), and the bottom end of the discharge pipe (6) is connected to a slag box (7), and one side of the discharge pipe (6) is connected to an air duct (8), and the air duct (8) is installed with a filter, and one end of the air duct (8) is connected to a fan (9).
2. The deburring positioning tool for easy cleaning according to claim 1, characterized in that: The clamp comprises a hand-tightening bolt (10), a threaded section of the hand-tightening bolt (10) and an edge of the flip frame (3) are threadedly connected, the end of the hand-tightening bolt (10) is rotatably connected to a clamping piece (11), and the inner wall of the clamping piece (11) is evenly provided with anti-slip grooves.
3. The deburring positioning tool for easy cleaning according to claim 1, characterized in that: The driving assembly comprises a self-locking motor (12), an output end of the self-locking motor (12) is provided with a reduction gear box (13), and the output end of the reduction gear box (13) is connected to a connecting shaft (14) at one end of the flip frame (3).
4. The deburring positioning tool for easy cleaning according to claim 1, characterized in that: The filter comprises a box body (15), a filter core (16) is installed inside the box body (15), and the connection points between the two ends of the box body (15) and the air duct (8) are detachable structures.
5. The deburring positioning tool for easy cleaning according to claim 1, characterized in that: The bottom of the grid workbench (1) is located on both sides of the slag receiving hopper (5) and is fixed with support plates (17).
6. The deburring positioning tool for easy cleaning according to claim 1, characterized in that: The inside of the slag receiving box (7) is connected to a material collecting box (18) by plugging.