Clamping device for belt pulley machining

Abstract

The clamping device for belt pulley machining comprises a workbench, a fixing plate is welded to the outer wall of the top of the workbench, a rotating shaft sleeved with a bearing is installed on one side of the top of the fixing plate, and a rotating disc is welded to the outer wall of one side of the rotating shaft; positioning pipes which are annularly distributed at equal intervals are welded to the outer wall of the periphery of the rotating disc, a fixed center shaft is welded to the axis of the rotating disc, a fixed inserting groove is formed in the axis of the fixed center shaft, a first limiting blocking piece is welded to the end of the fixed inserting groove, and a C-shaped sliding groove is formed in the outer wall of the top of the workbench in the length direction; when the belt pulley is processed and fixed, the end part starts the worm to rotate by utilizing the servo motor, and the belt pulley needing to be processed can be driven to rotate by utilizing the meshing driving of the worm gear and the worm, so that the belt pulley is conveniently processed, self-locking can be effectively realized by the meshing driving of the worm gear and the worm at the end part, and the processing efficiency is improved. And looseness in the machining process is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of pulley processing, in particular to a clamping device for pulley processing. Background Art

[0002] A pulley is a hub-type part that usually has a relatively large relative size. Its manufacturing process mainly includes casting and forging. Pulleys are mainly used to transmit power over long distances and are suitable for a variety of mechanical equipment, such as small diesel engines, agricultural vehicles, tractors, automobiles, mining machinery, mechanical processing equipment, textile machinery, packaging machinery, lathes, forging machines, etc. There are many types of pulleys, including V-type pulleys, flat pulleys and toothed pulleys. V-type pulleys are the most common type and are suitable for drive auxiliary systems. During the processing, it is often necessary to use an external clamping device to clamp and fix the pulley, so as to facilitate subsequent processing. However, there are still some problems with the existing processing clamping devices when used:

[0003] 1. The loading steps are cumbersome. The existing pulley clamping device is cumbersome to operate during the loading, clamping and fixing process of the pulley. It requires multiple manual steps to effectively fix the pulley. This fixing method wastes a lot of time, thereby reducing work efficiency.

[0004] 2. Poor stability. After the existing pulley clamping device clamps and fixes the pulley, the external extrusion force during the processing, grinding and welding of the pulley will cause the pulley to deviate slightly, resulting in poor overall stability after fixation. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a clamping device for pulley processing.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A clamping device for pulley processing comprises a workbench, a fixed plate welded to the top outer wall of the workbench, and a rotating shaft with a bearing sleeve is installed on one side of the top of the fixed plate, a rotating disc is welded to the outer wall of one side of the rotating shaft, and positioning tubes distributed in a ring shape and equal distances are welded on the outer walls around the rotating disc, a fixed central axis is welded at the axis center of the rotating disc, and a fixed slot is opened at the axis center of the fixed central axis, a first limit baffle is welded to the end of the fixed slot, and a C-shaped groove is opened on the top outer wall of the workbench along the length direction, a T-shaped slider is slidably inserted into the inner wall of the C-shaped groove, and a support plate is welded to the top outer wall of the T-shaped slider, and a servo cylinder is connected to one side of the bottom of the support plate.

[0008] As a further solution of the present invention: a worm wheel is welded to the back outer wall of the rotating shaft, and a worm is meshed with the bottom of the worm wheel, and a servo motor is connected to the axis of the worm.

[0009] As a further solution of the present invention: a turntable is rotatably provided on one side of the top of the support plate, and positioning pressure rods distributed at equal distances are welded to the outer wall of the turntable in a ring shape.

[0010] As a further solution of the present invention: a fixed rod is welded at the axis position of the turntable, and a second limit blocking piece is welded to the outer wall of the end of the fixed rod.

[0011] As a further solution of the present invention: limiting holes are penetrated through the outer walls at both ends of the bottom of the support plate, and symmetrically distributed guide rods are welded to the outer walls at both ends of the bottom of the fixing plate.

[0012] As a further solution of the present invention: a shock-absorbing rubber sleeve is bonded to the inner wall of the limiting hole, and the shock-absorbing rubber sleeve is plug-fitted to the guide rod.

[0013] As a further solution of the present invention: the axis of the fixed central axis and the axis of the fixed insertion rod are located on the same straight line, and the inner wall size of the fixed slot forms a plug-in fit with the fixed insertion rod.

[0014] As a further solution of the present invention: the servo motor and the servo cylinder are both connected to a PLC controller via signal lines, and the PLC controller is connected to an external power supply via wires.

[0015] Compared with the prior art, the present invention provides a clamping device for pulley processing, which has the following beneficial effects:

[0016] 1. The clamping device for pulley processing designed in this paper utilizes the mutual cooperation between the fixed central axis and the fixed insertion rod. It is only necessary to place the pulley to be processed in the middle, and use the squeezing of the two and the limiting fixation of the limit blocks on both sides to quickly and effectively fix the pulley by using a quick plug-in method.

[0017] 2. The clamping device for pulley processing designed in this paper uses a servo motor at the end to start the rotation of the worm when processing and fixing the pulley, and uses the meshing drive of the worm gear to drive the pulley to be processed to rotate, thereby facilitating the processing of the pulley. The meshing drive of the worm gear at the end can effectively achieve self-locking to avoid loosening during the processing process.

[0018] 3. The clamping device for pulley processing designed in this invention has a guide rod arranged at the bottom that is plugged into the limit hole, which can make the clamping movement process smoother and can effectively suppress the shaking during the pulley processing, making the overall stability of the clamping device better.

[0019] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front view of the overall structure of a clamping device for pulley processing proposed by the utility model;

[0021] Figure 2 This is a side view of the overall structure of a clamping device for pulley processing proposed by the utility model;

[0022] Figure 3 This is a schematic structural diagram from a first perspective of a clamping device for pulley processing proposed by the present invention;

[0023] Figure 4 This is a schematic diagram of the overall structure of a clamping device for pulley processing proposed by the utility model.

[0024] In the figure: 1. Workbench; 2. Fixed plate; 3. Rotating shaft; 4. Rotating disc; 5. Positioning tube; 6. Fixed central axis; 7. Fixed slot; 8. First limit block; 9. Worm gear; 10. Worm; 11. Servo motor; 12. Guide rod; 13. C-type slide; 14. T-type slider; 15. Support plate; 16. Servo cylinder; 17. Turntable; 18. Fixed plug rod; 19. Second limit block; 20. Positioning pressure rod; 21. Limit hole. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Example 1:

[0027] A clamping device for pulley processing, this embodiment is based on plastic products with a density greater than water, in order to achieve the cleaning of impurities, such as Figure 1-4As shown, it includes a workbench 1, a fixed plate 2 is welded to the top outer wall of the workbench 1, and a rotating shaft 3 with a bearing is installed on one side of the top of the fixed plate 2, a rotating disc 4 is welded to the outer wall of one side of the rotating shaft 3, and positioning tubes 5 distributed in a ring shape and equal distances are welded on the outer walls of the rotating disc 4, a fixed central axis 6 is welded at the axis center of the rotating disc 4, and a fixed slot 7 is opened at the axis center of the fixed central axis 6, a first limit block 8 is welded to the end of the fixed slot 7, and a C-shaped groove 13 is opened on the top outer wall of the workbench 1 along the length direction, a T-shaped slider 14 is slidably inserted into the inner wall of the C-shaped groove 13, and a support plate 15 is welded to the top outer wall of the T-shaped slider 14, and a servo cylinder 16 is connected to one side of the bottom of the support plate 15;

[0028] By utilizing the mutual cooperation between the fixed central axis 6 and the fixed insertion rod 18, it is only necessary to place the pulley to be processed in the middle, and use the squeezing of the two and the limiting fixation of the limiting blocks on both sides, so that the pulley can be quickly and effectively fixed by using a quick plug-in method.

[0029] A worm gear 9 is welded to the outer wall of the back of the rotating shaft 3, and a worm 10 is meshed with the bottom of the worm gear 9. A servo motor 11 is connected to the axis of the worm 10. A turntable 17 is rotatably provided on one side of the top of the support plate 15, and positioning pressure rods 20 are welded to the outer wall of the turntable 17 in a circular shape and distributed at equal distances.

[0030] A fixed rod 18 is welded at the axis of the turntable 17 , and a second limiting block 19 is welded to the outer wall of the end of the fixed rod 18 .

[0031] The outer walls at both ends of the bottom of the support plate 15 are penetrated with limiting holes 21, and the outer walls at both ends of the bottom of the fixing plate 2 are welded with symmetrically distributed guide rods 12;

[0032] When the pulley is processed and fixed, the servo motor 11 is used at the end to drive the worm 10 to rotate, and the meshing drive of the worm wheel 9 and the worm 10 is used to drive the pulley to be processed to rotate, thereby facilitating the processing of the pulley, and the meshing drive of the worm wheel 9 and the worm 10 at the end can effectively achieve self-locking to avoid loosening during the processing process.

[0033] When using this embodiment, the clamping device is first assembled, and then connected to an external power supply for power supply. After the trial run is completed, the center of the pulley to be clamped and fixed is inserted into the fixed plug rod 18. The size of the fixed plug rod 18 is adapted to the center size of the pulley. Then the servo cylinder 16 at the bottom is started, and the servo cylinder 16 is used to drive the support plate 15 to slide slowly, so that the fixed plug rod 18 is slidably inserted into the inside of the fixed slot 7, and the positioning pressure rod 20 is also slidably inserted into the inside of the positioning tube 5. When the first limit block 8 also rests on the end of the pulley, it means that the two sides of the pulley are clamped and fixed. Then the servo motor 11 is started, and the servo motor 11 is used to drive the worm 10 to rotate. The worm 10 engages and drives the worm wheel 9 to rotate, thereby driving the rotating disc 4 to rotate, and the pulley can be rotated, which facilitates subsequent processing.

[0034] Example 2:

[0035] A clamping device for pulley processing, such as Figure 1-4 As shown, this embodiment is supplemented by the following on the basis of the embodiment 1: a shock-absorbing rubber sleeve is bonded to the inner wall of the limiting hole 21, and the shock-absorbing rubber sleeve is plugged into the guide rod 12; the axis of the fixed central axis 6 and the axis of the fixed plug rod 18 are located on the same straight line, and the inner wall size of the fixed slot 7 is plugged into the fixed plug rod 18; the servo motor 11 and the servo cylinder 16 are both connected to the PLC controller via signal lines, and the PLC controller is connected to an external power supply via wires;

[0036] When this embodiment is used, the guide rod 12 provided at the bottom is plugged into the limiting hole 21, which can make the clamping movement process smoother and can effectively suppress the shaking of the pulley during processing, so that the overall stability of the clamping device is better.

[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A clamping device for pulley processing, comprising a workbench (1), characterized in that: The top outer wall of the workbench (1) is welded with a fixed plate (2), and a rotating shaft (3) with a bearing sleeve is installed on one side of the top of the fixed plate (2), a rotating disc (4) is welded on one side outer wall of the rotating shaft (3), and positioning tubes (5) distributed in an annular shape and at equal distances are welded on the outer walls around the rotating disc (4), a fixed central axis (6) is welded at the axis center of the rotating disc (4), and a fixed slot (7) is opened at the axis center of the fixed central axis (6), a first limit block (8) is welded at the end of the fixed slot (7), and a C-shaped groove (13) is opened on the top outer wall of the workbench (1) along the length direction, a T-shaped slider (14) is slidably inserted into the inner wall of the C-shaped groove (13), and a support plate (15) is welded on the top outer wall of the T-shaped slider (14), and a servo cylinder (16) is connected to one side of the bottom of the support plate (15).

2. A pulley processing clamping device according to claim 1, characterized in that: A worm wheel (9) is welded to the outer wall of the back of the rotating shaft (3), and a worm (10) is meshed at the bottom of the worm wheel (9), and a servo motor (11) is connected to the axis of the worm (10).

3. A pulley processing clamping device according to claim 1, characterized in that: A turntable (17) is rotatably provided on one side of the top of the support plate (15), and positioning pressure rods (20) distributed at equal distances are welded to the outer wall of the turntable (17) in a circular shape.

4. A pulley processing clamping device according to claim 3, characterized in that: A fixed insertion rod (18) is welded at the axis position of the rotating disk (17), and a second limiting block piece (19) is welded to the outer wall of the end of the fixed insertion rod (18).

5. A pulley processing clamping device according to claim 1, characterized in that: The outer walls at both ends of the bottom of the support plate (15) are penetrated with limiting holes (21), and the outer walls at both ends of the bottom of the fixing plate (2) are welded with symmetrically distributed guide rods (12).

6. A pulley processing clamping device according to claim 5, characterized in that: A shock-absorbing rubber sleeve is bonded to the inner wall of the limiting hole (21), and the shock-absorbing rubber sleeve is plug-fitted to the guide rod (12).

7. A pulley processing clamping device according to claim 4, characterized in that: The axis of the fixed central axis (6) and the axis of the fixed insertion rod (18) are located on the same straight line, and the inner wall size of the fixed slot (7) forms a plug-in fit with the fixed insertion rod (18).

8. A pulley processing clamping device according to claim 2, characterized in that: The servo motor (11) and the servo cylinder (16) are both connected to a PLC controller via signal lines, and the PLC controller is connected to an external power supply via a wire.

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