Sponge plate stamping die system

By designing a sponge board punching die system and utilizing a transfer and positioning conveying mechanism to automatically process the loading, separating and unloading of sponge boards, the problem that existing punching machines cannot achieve automated production is solved, thereby improving production efficiency and reducing costs.

CN223395413UActive Publication Date: 2025-09-30GUANGDONG HUASU INTELLIGENT EQUIP TECH CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202422321156.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-09-30
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Existing punching machines can only perform punching and cutting functions, and cannot realize the automated assembly line production of sponge or foam boards. They need to rely on manual loading, separating and unloading.

Method used

A sponge board punching die system was designed, which included a transfer mechanism, a feeding conveying mechanism and a positioning conveying mechanism. Through these mechanisms, the boards were automatically transported to the punching table of the punching machine, and the boards were fixed with clamps and needles to realize automatic loading, board separation, transfer and unloading.

Benefits of technology

The automated assembly line production of sponge boards is realized, which improves production efficiency and saves production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223395413U_ABST
    Figure CN223395413U_ABST
Patent Text Reader

Abstract

The utility model discloses a sponge plate die punching system which comprises a punching machine and further comprises a transferring mechanism, a feeding conveying mechanism and a positioning conveying mechanism, and a plate is conveyed to a preset position on a punching table in the punching machine through the transferring mechanism, the feeding conveying mechanism and the positioning conveying mechanism in sequence and is punched into small products through the punching machine. The transfer mechanism comprises a rack, a transfer driving mechanism arranged on the rack and a transfer translation plate driven by the transfer driving mechanism, the transfer translation plate is provided with a transfer frame driven by a transfer lifting unit to ascend and descend, and the transfer frame is provided with a plurality of driving units; the driving unit is provided with a clamping piece and a pricking needle fixed through the clamping piece, and the positioning conveying mechanism comprises a positioning blocking mechanism, two conveying needle plates, a needle plate moving mechanism driving the two conveying needle plates to move and an opening and closing mechanism enabling the two conveying needle plates to move oppositely or oppositely. The plate can be clamped and fixed through the conveying needle plate and conveyed to a preset position on a punching table in the punching machine through the needle plate moving mechanism.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a die punching machine, in particular to a sponge board die punching system. Background Art

[0002] Sponge or foam sheets need to be punched into small products of predetermined shapes. Generally, a punch press is used. The punch press generally uses an oil cylinder to drive the die down through a crank-connecting rod mechanism, thereby cutting the sponge or foam placed on the punching platform into small pieces of products.

[0003] However, the punch press can only perform the punching function, and the loading, separating, transferring and unloading can only be done manually, which cannot realize assembly line production. Therefore, the applicant has designed a sponge board punching die system to solve the above problems. Summary of the Invention

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a sponge board punching die system.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] The conveying mechanism is a kind of sponge board punching die system, comprises a punching machine, and is characterized in that: it also comprises a transfer mechanism, a feed conveying mechanism, and a positioning conveying mechanism, and the plate is sequentially conveyed to a predetermined position on the punching table in the punching machine through the transfer mechanism, the feed conveying mechanism, and the positioning conveying mechanism and is punched into small pieces of products by the punching machine. The transfer mechanism comprises a frame and a transfer driving mechanism arranged on the frame and a transfer translation plate driven by the transfer driving mechanism, the transfer translation plate is provided with a transfer frame that is lifted and lowered by a transfer lifting unit, the transfer frame is provided with a plurality of driving units, the driving unit is provided with a clamping member and a needle fixed by the clamping member, the positioning conveying mechanism comprises a positioning blocking mechanism, two conveying needle plates, a needle plate moving mechanism that drives the two conveying needle plates to move, and an opening and closing mechanism that makes the two conveying needle plates move relative to or oppositely, the plate can be fixed by the conveying needle plate clamping and conveyed to a predetermined position on the punching table in the punching machine through the needle plate moving mechanism.

[0007] The clamping member includes a connecting seat and a splint. The connecting seat or the splint is provided with a positioning groove. The needle can be installed in the positioning groove and locked with the splint through the connecting seat. The connecting seat is connected to the driving unit.

[0008] The transfer drive mechanism includes a transfer motor, a transfer guide rail, two transfer driving pulleys, two transfer driven pulleys, and a transfer belt arranged on the transfer driving pulley and the transfer driven pulley. The transfer frame is fixed to the transfer belt, so that it moves driven by the transfer belt, and the transfer frame slides with the transfer guide rail. The two transfer driving pulleys are connected by a transfer main shaft, and the two transfer driven pulleys are connected by a transfer slave shaft. The transfer main shaft and the transfer slave shaft are both arranged on the frame through a bearing seat, and the transfer motor is connected to the transfer main shaft.

[0009] It also includes a transfer roller, a transfer drive unit and a transfer rack arranged on the frame. Transfer gears are provided at both ends of the transfer roller, and a transfer connecting plate is provided on the transfer drive unit. The end of the transfer roller is connected to the transfer connecting plate through a bearing and the transfer gear is engaged with the transfer rack. The transfer roller is moved to the bottom of the plate to be rotated by the push.

[0010] It also includes a lifting mechanism arranged on the frame and a lifting seat lifted by the lifting mechanism, the lifting mechanism includes a lifting motor and a sprocket lifting structure, the sprocket lifting structure includes an upper lifting sprocket, a lower lifting sprocket, and a lifting chain arranged on the upper lifting sprocket and the lower lifting sprocket, the upper lifting sprocket is installed on the frame through a bearing, and the lower lifting sprocket is installed on the lifting seat through a bearing.

[0011] The lifting seat is provided with several roller moving mechanisms, and the roller moving mechanisms include a moving motor, several moving rollers and several moving belts. Moving pulleys are provided at both ends of the moving rollers and the moving motor, and the two ends of the moving rollers are arranged on the lifting seat through bearings. The moving pulleys are connected by the corresponding moving belts so that the moving motor can drive all the moving rollers to rotate.

[0012] It also includes an extension frame, on which a plurality of roller moving mechanisms are provided.

[0013] The positioning blocking mechanism includes a positioning bracket and a positioning baffle. The positioning bracket is provided with a positioning cylinder and a positioning slide shaft. The positioning baffle is connected to the positioning cylinder for lifting, and the positioning slide shaft is slidably matched with the positioning slide hole of the positioning baffle.

[0014] The needle plate moving mechanism includes a moving motor, a gear transmission structure, a relatively arranged moving rack, and an opening and closing frame arranged on the moving rack. The moving rack is arranged on the punch press through a guide rail assembly. The gear transmission structure includes a gear transmission shaft, two gear shafts, and transmission gears arranged at both ends of the gear shaft. The driving gears are arranged at both ends of the gear transmission shaft. The gear shaft and the gear transmission shaft are both arranged on the punch press through a bearing seat. The driving gear is engaged with the corresponding transmission gear, and the moving rack is engaged with the corresponding transmission gear. The opening and closing mechanism is arranged on the opening and closing frame, and the conveying needle plate is connected to the opening and closing mechanism.

[0015] The opening and closing mechanism includes an opening and closing reduction motor, a belt transmission structure, and an opening and closing connecting plate. One end of the opening and closing connecting plate is arranged on the opening and closing frame through a guide rail assembly, and the other end of the opening and closing connecting plate is connected to the corresponding conveying needle plate. The belt transmission structure includes a belt transmission wheel, three short transmission shafts, a transmission belt, and an opening and closing belt. A double-headed transmission shaft is provided on the opening and closing reduction motor, and the end of the short transmission shaft and the two ends of the double-headed transmission shaft are respectively fixed to the corresponding belt transmission wheels. The transmission belt and the opening and closing belt are respectively connected to the corresponding belt transmission wheels, and the opening and closing connecting plate is fixed to the opening and closing belt so as to move driven by the opening and closing belt.

[0016] The beneficial effects of the present invention are as follows: the present invention also includes a transfer mechanism, a feeding conveying mechanism, and a positioning conveying mechanism. The plates are sequentially conveyed to predetermined positions on the punching table in the punch press through the transfer mechanism, the feeding conveying mechanism, and the positioning conveying mechanism and are punched into small products by the punch press. The above mechanisms can be connected to the punch press to form an automated production line, thereby realizing the loading, dividing, transferring, unloading, and cutting processes of the plates, which not only greatly improves production efficiency but also saves production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is the overall structural view of the utility model;

[0019] Figure 2 It is a structural view of the transfer mechanism and the feeding conveying mechanism;

[0020] Figure 3 It is a structural view of the transfer mechanism and stacked plates;

[0021] Figure 4 It is a partial structural view of the transfer mechanism;

[0022] Figure 5 It is a structural view of the transfer drive mechanism;

[0023] Figure 6 This is a structural view of the needle part;

[0024] Figure 7 This is a structural view of the lifting seat;

[0025] Figure 8 It is a structural view of the positioning blocking mechanism;

[0026] Figure 9 This is a structural view of the punch press and positioning and conveying mechanism;

[0027] Figure 10 It is a structural view of the positioning and conveying mechanism;

[0028] Figure 11 This is a structural view of the positioning and conveying mechanism from another direction. DETAILED DESCRIPTION

[0029] The advantages and features of the present disclosure and its implementation methods will be illustrated by the following embodiments described with reference to the accompanying drawings. However, the present disclosure can be embodied in different forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure will be comprehensive and complete and will fully convey the scope of the present disclosure to those skilled in the art. Furthermore, the present disclosure is limited only by the scope of the claims.

[0030] The shapes, sizes, proportions, angles and numbers disclosed in the drawings for describing the embodiments of the present disclosure are merely examples, and therefore the present disclosure is not limited to the details shown. Throughout this specification, the same reference numerals refer to the same elements. In the following description, when a detailed description of a related known function or configuration is determined to be unnecessary to obscure the focus of the present disclosure, the detailed description will be omitted. Where “including”, “having” and “comprising” described in this specification are used, other components may be added unless “only” is used. Unless otherwise indicated, terms in the singular may include plural forms.

[0031] When explaining an element, although not explicitly described, the element is understood to include a range of error.

[0032] When describing a positional relationship, for example, when the positional relationship is described as "on," "above," "below," and "adjacent to," one or more parts may be arranged between two other parts, unless "immediately" or "directly" is used.

[0033] When describing a temporal relationship, for example, when a temporal order is described as “after,” “subsequently,” “next,” and “before,” discontinuous cases may be included unless “just” or “directly” is used.

[0034] It should be understood that although the terms "first," "second," etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from other elements. For example, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element without departing from the scope of this disclosure.

[0035] As will be fully appreciated by those skilled in the art, the features of the different embodiments of the present disclosure may be coupled or combined with each other in part or in whole, and may cooperate with each other in various ways and be driven technically. The embodiments of the present disclosure may be performed independently of each other, or may be performed together in a mutually dependent relationship.

[0036] Reference Figures 1 to 11 The utility model discloses a sponge board punching die system, including a punching machine 100, and also includes a transfer mechanism 200, a feeding conveying mechanism 300, and a positioning conveying mechanism 400. The plates are sequentially fed and separated by the transfer mechanism 200, transported by the feeding conveying mechanism 300, and unloaded by the positioning conveying mechanism 400, and then transported to a predetermined position on the punching and cutting table in the punching machine 100 and punched into small pieces of products by the punching machine 100. The transfer mechanism 200 includes a frame 1 and a transfer driving mechanism arranged on the frame 1 and a transfer translation plate 2 driven by the transfer driving mechanism. The transfer translation plate 2 is provided with a transfer frame that is driven and lifted by a transfer lifting unit. The transfer frame is provided with a plurality of driving units 5. The driving unit is provided with a clamping member and a needle fixed by the clamping member. Among the above, the driving unit 5 is preferably an ordinary The cylinder is provided, and the driving units 5 are arranged in pairs as a group of fixed units, and the driving units 5 are preferably arranged at a forty-five degree tilt, so that each group of fixed units has two needles 6, and the needles 6 are also arranged at forty-five degrees to the vertical direction. This not only ensures that the needles 6 can move a shorter distance to insert into the plate to a certain depth, but also the relative arrangement of the needles 6 can prevent the plate from escaping from the front and rear directions. The direction of plate movement is forward, and the opposite direction of plate movement is backward. The positioning and conveying mechanism 400 includes a positioning blocking mechanism, two conveying needle plates, a needle plate moving mechanism that drives the two conveying needle plates to move, and an opening and closing mechanism that causes the two conveying needle plates to move relative to or oppositely. The plate can be fixed by clamping the conveying needle plates and conveyed to a predetermined position on the punching table in the punching machine 100 by the needle plate moving mechanism.

[0037] The working principle of the above structure is as follows: the worker first uses a forklift to fork the stack of plates 600 into the rack, and then the transfer drive mechanism drives the transfer translation plate 2 to move above the plate stack 600, and the transfer lifting unit drives the transfer frame to descend to the grabbing position, and the drive unit 5 drives the needle to extend and pierce the top plate in the plate stack 600, and the transfer drive mechanism drives the transfer translation plate 2, the transfer lifting unit, the transfer frame and the plate to move to the feed conveying mechanism 300 and the drive unit 5 drives the needle to retract, and then the transfer lifting unit and the transfer drive mechanism work in sequence to drive the transfer frame to rise and the transfer translation plate 2 to return to the top of the plate stack 600 to start the next grabbing cycle. The structure makes full use of the characteristic design of the plate, which is not only simple in structure but also highly efficient. When the plate is conveyed to the position close to the positioning conveying mechanism 400 through the feeding conveying mechanism 300, the positioning blocking mechanism blocks the plate for positioning, and then the opening and closing mechanism drives the conveying needle plate to move relatively so that the conveying needle on the conveying needle plate penetrates into the plate, and then the conveying needle plate is driven to a predetermined position on the punching table in the punching machine 100 by the needle plate moving mechanism. The punching table punches the plate into small pieces of products. The punched products can be collected manually or by equipment. The above structure realizes the loading, dividing, transferring, unloading and cutting processes of the plate, which not only greatly improves the production efficiency but also saves the production cost.

[0038] like Figure 2 As shown, the feed conveying mechanism 300 uses a belt drive to convey the plates, and its structure is designed according to the prior art, so it will not be described in detail.

[0039] like Figure 6 As shown, the clamping member includes a connecting seat 7 and a splint 8. The splint 8 is provided with a positioning groove (not shown in the figure). The positioning groove is a semicircular groove, and the needle 6 is a circular needle. The needle 6 is placed in the positioning groove for positioning, and then the connecting seat 7 and the splint 8 are locked together by screws to tightly clamp the needle 6. The connecting seat 7 is an L-shaped plate, one end of the connecting seat 7 is connected to the drive unit 5, and the other end is locked with the splint 8. The above result facilitates assembly and later replacement of the needle 6.

[0040] like Figures 2 to 5As shown, the transfer drive mechanism includes a transfer motor 9, a transfer guide rail 10, two transfer driving pulleys, two transfer driven pulleys, and a transfer belt 11 arranged on the transfer driving pulley and the transfer driven pulley. The transfer frame 3 is fixed to the transfer belt 11. The specific fixing method is to use a locking plate to lock the transfer belt 11 between the end plate and the locking plate of the transfer frame 3 by screws, so that the transfer is moved by the transfer belt 11, and the transfer frame 3 is slidably matched with the transfer guide rail 10, and the transfer The conveying guide rail 10 is fixed to the frame 1 by iron blocks at both ends of the sliding shaft, and the transfer frame 3 is provided with a sliding hole that cooperates with the transfer guide rail 10. The two transfer driving pulleys are connected by the transfer main shaft, and the two transfer driven pulleys are connected by the transfer slave shaft. The transfer main shaft and the transfer slave shaft are both arranged on the frame 1 through bearing seats. The transfer motor 9 is connected to the transfer main shaft. Through the above structure, we can realize the forward and backward movement of the transfer frame 3, thereby dragging the plate pierced by the needle 6 to the feed conveying mechanism 300.

[0041] like Figure 4 As shown, it also includes a transfer roller 12, a transfer drive unit 13 and a transfer rack 14 arranged on the frame 1. Transfer gears 15 are provided at both ends of the transfer roller 12, and a transfer connecting plate is provided on the transfer drive unit 13. The ends of the transfer roller 12 are connected to the transfer connecting plate through bearings and the transfer gear 15 is engaged with the transfer rack 14. The transfer roller 12 is pushed to move to the bottom of the plate to be rotated. Because the plate has a certain weight and the friction between the plates is relatively large, the resistance is large when dragging the plate. Therefore, when the needle 6 penetrates the plate, the transfer lifting unit 4 will drive the needle 6 to rise, thereby lifting the front end of the plate to a certain height. At this time, the transfer drive unit 13 will drive the transfer roller 12 to move to the bottom of the plate, lift and support the rear end of the plate, and then the needle 6 drives the plate to move, so that movement is easier. The transfer drive unit 13 is preferably a cylinder.

[0042] like Figure 4As shown, it also includes a lifting mechanism set on the frame 1 and a lifting seat 16 lifted by the lifting mechanism, the lifting mechanism includes a lifting motor 20 and a sprocket lifting structure, the sprocket lifting structure includes a plurality of lifting upper sprockets 17, a plurality of lifting lower sprockets 18, and a lifting chain 19 set on the lifting upper sprocket 17 and the corresponding lifting lower sprocket 18. The lifting upper sprocket 17 is mounted on the frame 1 through a bearing, and the lifting lower sprocket 18 is mounted on the lifting seat 16 through a bearing. The stacked plates are located on the lifting seat 16. When the uppermost plate is transferred away In order to keep the height of the top plate consistent, the lifting mechanism will drive the lifting seat 16 to rise a certain distance, so as to facilitate the transfer of the top plate. In the above, the corresponding upper lifting sprockets 17 and the corresponding lower lifting sprockets 18 are connected through a sprocket shaft, and the lifting motor 20 drives the corresponding sprocket shaft to rotate through the belt transmission mechanism, thereby realizing the lifting of the lifting seat 16. The belt transmission mechanism, the upper lifting sprocket 17, the lower lifting sprocket 18, and the sprocket shaft in the above structure are all manufactured by existing technology, so the specific installation and connection structure are not described in detail.

[0043] like Figure 7 As shown, the lifting seat 16 is provided with a plurality of roller moving mechanisms, and the roller moving mechanisms include a moving motor 21, a plurality of moving rollers and a plurality of moving belts 22. Moving pulleys are provided at both ends of the moving roller 25 and the moving motor 21, and the two ends of the moving roller 25 are arranged on the lifting seat 16 through bearings. The moving pulleys are connected by the corresponding moving belts 22 so that the moving motor 21 can drive all the moving rollers 25 to rotate. In the above structure, the moving motor 21 can drive all the moving rollers 25 to rotate by connecting the corresponding moving pulleys in series through a plurality of moving belts 22. Through the above structure, the stacking rollers on the lifting seat 16 can be made The stacked plates are moved so that they can be moved to a predetermined position. In the above structure, the moving motor 21, the moving pulley, the moving roller 25 and the moving belt 22 are all components of the prior art. Therefore, the structure of the moving roller 25 and the moving belt 22 and the series structure are not described in detail. The roller moving mechanism of the present application has two groups and is arranged opposite to each other. A passive roller mechanism is also provided between the two groups of roller moving mechanisms. The passive roller mechanism also includes a plurality of moving rollers 25. The moving rollers 25 are also installed on the lifting seat 16 through bearings, but the passive roller mechanism has no power. The above structure is set to leave space between the passive roller mechanism and the roller moving mechanism to facilitate the insertion of the fork of the forklift. As a further structure, the two roller moving mechanisms of the present application share a motor, and the two roller moving mechanisms are connected by a common shaft 23. As a further structure, an extension frame 24 is also included. The extension frame 24 is provided with two roller moving mechanisms and a passive roller mechanism located between them. The above structure is the same as the structure on the lifting seat 16, and is also used to provide power to the stacked plates so that they can be moved to the lifting seat 16.

[0044] As shown in the figure, guide plates 26 are provided on the lifting seat 16. The two guide plates 26 are arranged opposite to each other and are trumpet-shaped, so as to prevent the stacked plates from deviating from the predetermined position when moving.

[0045] As shown in the figure, the positioning blocking mechanism includes a positioning bracket 27 and a positioning baffle 28. The positioning bracket 27 is provided with a positioning cylinder 29 and a positioning slide 30. The positioning baffle 28 is connected to the positioning cylinder 29 and rises and falls, and the positioning slide 30 slides with the positioning slide hole of the positioning baffle 28. When the plate is transported to the position close to the positioning conveying mechanism 400 through the feeding conveying mechanism 300, the positioning cylinder 29 drives the positioning baffle 28 to rise, so that the plate waits for subsequent transportation at a predetermined position.

[0046] like Figure 8 As shown, the opening and closing mechanism includes an opening and closing reduction motor 31, a belt transmission structure, and an opening and closing connecting plate 32. One end of the opening and closing connecting plate 32 is set on the opening and closing frame through a guide rail assembly 33, and the other end of the opening and closing connecting plate 32 is connected to the corresponding conveying needle plate 34. When the plate is blocked and positioned by the positioning blocking mechanism, the end of the plate is just located between the conveying needles 35 of the conveying needle plate 34. At this time, the opening and closing reduction motor 31 drives the opening and closing connecting plate 32 to move along the guide rail assembly 33 through the belt transmission structure, and the movement of the opening and closing connecting plate 32 drives the conveying needle plate 34 to move relatively, so that the conveying needle 35 penetrates the two sides of the end of the plate. Specifically, the belt transmission structure includes a belt transmission wheel 35, three short transmission shafts 36, a transmission belt 37, and an opening and closing belt 38. A double-headed transmission shaft is provided on the opening and closing reduction motor 31. The short The end of the transmission shaft 36 and the two ends of the double-headed transmission shaft are respectively fixed to the corresponding belt drive pulleys 35, and the transmission belt 37 and the opening and closing belt 38 are respectively connected to the corresponding belt drive pulleys 35, and the opening and closing connecting plate 32 is fixed to the opening and closing belt 38 so as to move under the drive of the opening and closing belt 38. Through the above structure, an opening and closing reduction motor 31 can drive the transmission belt 37 and an opening and closing belt 38 to move through the double-headed transmission shaft and the corresponding belt drive pulley 35, and the transmission belt 37 drives the other opening and closing belt 38 to move through the short transmission shaft 36 and the corresponding belt drive pulley 35. The two opening and closing belts 38 are arranged in parallel, so that the opening and closing belt 38 drives the opening and closing connecting plate 32 to move relative to or toward each other. The three short transmission shafts 36 mentioned above are all installed on the opening and closing frame through bearing seats, and the opening and closing reduction motor 31 is also installed on the opening and closing frame.

[0047] like Figures 9 to 11As shown, the needle plate moving mechanism includes a moving motor 39, a gear transmission structure, a relatively arranged moving rack 40, and two opening and closing frames 41 arranged on the moving rack 40. The moving rack 40 is arranged on the punch 100 through the guide rail assembly 33, and the conveying needle plate 34 is connected to the opening and closing mechanism. Through the above structure, the moving motor 39 can drive the moving rack 40 to move along the guide rail assembly 33 through the gear transmission structure, thereby driving the conveying needle plate 34 and the plate to move to the punching position of the punch 100 through the opening and closing frame 41. The specific structure is: the gear transmission structure It includes a gear transmission shaft 42 connected to a moving motor 39, two gear shafts 43, and transmission gears 44 arranged at both ends of the gear shaft 43, and a driving gear 45 arranged at both ends of the gear transmission shaft 42. The gear shaft 43 and the gear transmission shaft 42 are both set on the punching machine 100 through a bearing seat. The driving gear 45 is engaged with the corresponding transmission gear 44, and the moving rack 40 is engaged with the corresponding transmission gear 44. Therefore, by driving a moving motor 39, the movement of two parallel moving racks 40 can be realized, thereby realizing the movement of the two opening and closing frames 41.

[0048] like Figure 1 As shown. As a preferred structure of the present application, a finished product conveyor 500 is further provided at the discharge port of the punch press 100. The finished product conveyor 500 also uses a belt drive to convey the finished products. Its structure is a prior art design and is not described in detail. When the sheet material at the punch press 100 is punched into a finished product, the next sheet material is moved to the punching position driven by the opening and closing frame 41. At the same time, the finished product can also be pushed out of the discharge port of the punch press 100, and then transported to the collection box via the finished product conveyor 500. The above process is repeated.

[0049] The above is a detailed introduction to a sponge board punching die system provided by an embodiment of the present invention. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of ​​the present invention. At the same time, for general technical personnel in this field, according to the idea of ​​the present invention, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A sponge board punching system, comprising a punching machine, characterized in that: The conveying mechanism further comprises a transfer mechanism, a feeding conveying mechanism, and a positioning conveying mechanism. The plates are sequentially conveyed to a predetermined position on a punching table in the punch press through the transfer mechanism, the feeding conveying mechanism, and the positioning conveying mechanism and punched into small products through the punch press. The transfer mechanism comprises a frame and a transfer driving mechanism arranged on the frame and a transfer translation plate driven by the transfer driving mechanism. The transfer translation plate is provided with a transfer frame that is lifted and lowered by a transfer lifting unit. The transfer frame is provided with a plurality of driving units, and the driving unit is provided with a clamping member and a needle fixed by the clamping member. The positioning conveying mechanism comprises a positioning blocking mechanism, two conveying needle plates, a needle plate moving mechanism that drives the two conveying needle plates to move, and an opening and closing mechanism that causes the two conveying needle plates to move relative to or oppositely. The plate can be fixed by clamping the conveying needle plates and conveyed to a predetermined position on the punching table in the punch press through the needle plate moving mechanism.

2. A sponge board die system according to claim 1, characterized in that: The clamping member includes a connecting seat and a splint. The connecting seat or the splint is provided with a positioning groove. The needle can be installed in the positioning groove and locked with the splint through the connecting seat. The connecting seat is connected to the driving unit.

3. A sponge board die system according to claim 1, characterized in that: The transfer drive mechanism includes a transfer motor, a transfer guide rail, two transfer driving pulleys, two transfer driven pulleys, and a transfer belt arranged on the transfer driving pulley and the transfer driven pulley. The transfer frame is fixed to the transfer belt, so that it moves driven by the transfer belt, and the transfer frame slides with the transfer guide rail. The two transfer driving pulleys are connected by a transfer main shaft, and the two transfer driven pulleys are connected by a transfer slave shaft. The transfer main shaft and the transfer slave shaft are both arranged on the frame through a bearing seat, and the transfer motor is connected to the transfer main shaft.

4. A sponge board die system according to claim 1, characterized in that: It also includes a transfer roller, a transfer drive unit and a transfer rack arranged on the frame. Transfer gears are provided at both ends of the transfer roller, and a transfer connecting plate is provided on the transfer drive unit. The end of the transfer roller is connected to the transfer connecting plate through a bearing and the transfer gear is engaged with the transfer rack. The transfer roller is moved to the bottom of the plate to be rotated by the push.

5. The sponge board punching die system according to claim 1, characterized in that: It also includes a lifting mechanism arranged on the frame and a lifting seat lifted by the lifting mechanism, the lifting mechanism includes a lifting motor and a sprocket lifting structure, the sprocket lifting structure includes an upper lifting sprocket, a lower lifting sprocket, and a lifting chain arranged on the upper lifting sprocket and the lower lifting sprocket, the upper lifting sprocket is installed on the frame through a bearing, and the lower lifting sprocket is installed on the lifting seat through a bearing.

6. A sponge board punching die system according to claim 5, characterized in that: The lifting seat is provided with several roller moving mechanisms, and the roller moving mechanisms include a moving motor, several moving rollers and several moving belts. Moving pulleys are provided at both ends of the moving rollers and the moving motor, and the two ends of the moving rollers are arranged on the lifting seat through bearings. The moving pulleys are connected by the corresponding moving belts so that the moving motor can drive all the moving rollers to rotate.

7. The sponge board punching die system according to claim 1, characterized in that: It also includes an extension frame, on which a plurality of roller moving mechanisms are provided.

8. The sponge board punching die system according to claim 1, characterized in that: The positioning blocking mechanism includes a positioning bracket and a positioning baffle. The positioning bracket is provided with a positioning cylinder and a positioning slide shaft. The positioning baffle is connected to the positioning cylinder for lifting, and the positioning slide shaft is slidably matched with the positioning slide hole of the positioning baffle.

9. The sponge board punching die system according to claim 1, characterized in that: The needle plate moving mechanism includes a moving motor, a gear transmission structure, a relatively arranged moving rack, and an opening and closing frame arranged on the moving rack. The moving rack is arranged on the punch press through a guide rail assembly. The gear transmission structure includes a gear transmission shaft, two gear shafts, and transmission gears arranged at both ends of the gear shaft. The driving gears are arranged at both ends of the gear transmission shaft. The gear shaft and the gear transmission shaft are both arranged on the punch press through a bearing seat. The driving gear is engaged with the corresponding transmission gear, and the moving rack is engaged with the corresponding transmission gear. The opening and closing mechanism is arranged on the opening and closing frame, and the conveying needle plate is connected to the opening and closing mechanism.

10. The sponge board punching die system according to claim 1, characterized in that: The opening and closing mechanism includes an opening and closing reduction motor, a belt transmission structure, and an opening and closing connecting plate. One end of the opening and closing connecting plate is arranged on the opening and closing frame through a guide rail assembly, and the other end of the opening and closing connecting plate is connected to the corresponding conveying needle plate. The belt transmission structure includes a belt transmission wheel, three short transmission shafts, a transmission belt, and an opening and closing belt. A double-headed transmission shaft is provided on the opening and closing reduction motor, and the end of the short transmission shaft and the two ends of the double-headed transmission shaft are respectively fixed to the corresponding belt transmission wheels. The transmission belt and the opening and closing belt are respectively connected to the corresponding belt transmission wheels, and the opening and closing connecting plate is fixed to the opening and closing belt so as to move driven by the opening and closing belt.

Citation Information

Cited By

  • Sparse-hole plate blanking system

    CN119217471A