Mixing equipment for PVC (polyvinyl chloride) foam board
By designing a PVC foam board mixing equipment that includes a hopper, a rack, a high-temperature mixing device, a cooling device, and a dehumidification device, the problems of multiple transfers and moisture are solved, an efficient and dry mixing process is achieved, and the quality of the PVC powder is ensured.
Patent Information
- Application Number
- CN202422802026.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The mixing process of PVC foam board requires multiple transfers, and the presence of moisture in the mixture affects the quality.
A mixing equipment including a hopper, a frame, a high-temperature mixing device, a cooling device and a dehumidification device is designed. After high-temperature mixing, the materials directly enter the cooling device for dehumidification treatment, reducing manual operation. The stirring mechanism and dehumidification device are used to ensure that the mixed materials are dry.
The mixing efficiency is improved, the fall of condensed water is avoided, the quality of PVC powder is ensured, and the number of manual steps is reduced.
Smart Images

Figure CN223395535U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC production equipment, in particular to a mixing device for PVC foam boards. Background Art
[0002] The main component of PVC foam board is polyvinyl chloride, which is used in many industries such as building materials, packaging, and medical care. PVC foam board has become a popular and widely used synthetic material today because of its unique characteristics such as waterproof, fire-resistant, and easy to form, as well as its simple production process. In the process of producing PVC foam board, workers are required to first pour the powder into the powder feeding device, and then the pneumatic conveying device works and sucks the powder in the powder feeding device into the high-temperature stirring device. After the high-temperature stirring device has fully stirred the various powders, workers are required to transfer the high-temperature mixture to the powder cooling and stirring device for cooling, and finally transfer it to the extruder. The mixing process requires multiple transfers, which wastes human resource costs and has low production efficiency. In addition, since the moisture absorbed by the powder during storage is separated and attached to the powder after the heating and cooling process, it affects the quality of subsequent extrusion.
[0003] It can be seen that the existing technology still needs to be improved and enhanced. Utility Model Content
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a mixing device for PVC foam boards to solve the problem that the PVC mixing process requires multiple transfers and there is moisture in the mixture.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A mixing device for PVC foam boards includes an upper hopper, a frame, a high-temperature mixing device, a cooling device and a dehumidifying device, wherein the upper hopper is provided with a feed port, the cooling device is provided with a discharge port, the upper hopper is arranged adjacent to the frame, the high-temperature mixing device and the cooling device are respectively arranged on the frame, the upper hopper is communicated with the high-temperature mixing device, the high-temperature mixing device is communicated with the cooling device, and the dehumidifying device is arranged on the cooling device and communicated with the inner cavity of the cooling device.
[0007] As described above, in the mixing equipment for PVC foam boards, the cooling device includes an outer cylinder, an inner cylinder, a stirring mechanism, a water inlet and a water outlet. The outer cylinder is mounted on the frame, and the inner cylinder is arranged inside the outer cylinder. The water inlet and the water outlet are respectively arranged on the outer cylinder and communicate with the inner cavity of the outer cylinder. The stirring mechanism is arranged through the outer cylinder and the inner cylinder in sequence. The dehumidification device, the high-temperature mixing device and the discharge port are respectively passed through the outer cylinder and communicate with the inner cavity of the inner cylinder.
[0008] In the above-mentioned mixing equipment for PVC foam boards, the stirring mechanism includes a driving part and a stirring part. The driving part is arranged on the outer cylinder, and the stirring part is arranged in the inner cylinder and connected to the driving part.
[0009] In the mixing equipment for PVC foam boards as described above, the water inlet is arranged at the bottom of the outer cylinder, and the water outlet is arranged at the top of the outer cylinder.
[0010] As described above, in a mixing device for PVC foam boards, the dehumidification device includes a hood, a dehumidification pipe, a fan and a filter mechanism. The hood is connected to the inner cylinder, the dehumidification pipe connects the hood and the fan, and the filter mechanism is arranged at the connection between the hood and the inner cylinder.
[0011] In the above-mentioned mixing equipment for PVC foam boards, the filtering mechanism includes a cloth bag.
[0012] As described above, the mixing equipment for PVC foam boards, the upper hopper includes a hopper body, a support frame, a feed pipe and an air pump, the feed port is arranged on the hopper body, the hopper body is arranged on the support frame, the feed pipe connects the hopper body and the high-temperature mixing device, and the air pump is arranged on the feed pipe.
[0013] The mixing equipment for PVC foam boards as described above further includes a lifting frame and a telescopic tube, wherein the lifting frame is arranged below the discharge port, one end of the telescopic tube is passed through the lifting frame, and the other end of the telescopic tube is connected to the discharge port.
[0014] Beneficial effects:
[0015] The utility model discloses a mixing device for PVC foam boards, comprising an upper hopper, a frame, a high-temperature mixing device, a cooling device and a dehumidifying device. A worker lays different powders in the upper hopper through the feed port, and the upper hopper conveys the powders to the high-temperature mixing device for high-temperature mixing. The mixed high-temperature mixture falls into the cooling device from the high-temperature mixing device, and during the cooling process, the dehumidifying device extracts air mixed with moisture in the cooling device, and the cooled dry PVC mixture is discharged from the discharge port. The mixing device disclosed in the present application reduces the number of manual steps and improves the efficiency of mixing. Furthermore, it prevents condensed water from falling back into the powder during the cooling process, thereby ensuring the quality of subsequent PVC powder extrusion. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of the mixing equipment provided by the present invention;
[0017] Figure 2 An exploded diagram of the mixing equipment provided by the present invention;
[0018] Figure 3 A cross-sectional view of the cooling device provided by the utility model;
[0019] Figure numerals: 1. Upper hopper; 11. Feed port; 12. Hopper body; 13. Support frame; 2. Frame; 3. High-temperature mixing device; 4. Cooling device; 41. Outer cylinder; 42. Inner cylinder; 43. Stirring mechanism; 44. Water inlet; 45. Water outlet; 46. Driving unit; 47. Stirring unit; 5. Dehumidification device; 51. Air hood; 52. Dehumidification pipe; 53. Filtering mechanism; 6. Discharge port; 7. Lifting frame; 8. Telescopic tube. DETAILED DESCRIPTION
[0020] The present invention provides a mixing device for PVC foam boards. To make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention will be further described in detail below with reference to the accompanying drawings and examples.
[0021] In the description of the present invention, it should be understood that the orientation or position relationship indicated by the term "top" is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and cannot be understood as a limitation on the present invention; in addition, the terms "installation" and "connection" should be understood in a broad sense. For ordinary technicians in this field, the specific meaning of the above terms in the present invention can be understood according to the specific circumstances.
[0022] like Figure 1-3 As shown, an embodiment of the present application proposes a mixing device for PVC foam boards, comprising an upper hopper 1, a frame 2, a high-temperature mixing device 3, a cooling device 4 and a dehumidifying device 5, wherein the upper hopper 1 is provided with a feed port 11, the cooling device 4 is provided with a discharge port 6, the upper hopper 1 is arranged adjacent to the frame 2, the high-temperature mixing device 3 and the cooling device 4 are respectively arranged on the frame 2, the upper hopper 1 is communicated with the high-temperature mixing device 3, the high-temperature mixing device 3 is communicated with the cooling device 4, and the dehumidifying device 5 is arranged on the cooling device 4 and communicated with the inner cavity of the cooling device 4.
[0023] The utility model discloses a mixing device for PVC foam boards, comprising an upper hopper 1, a frame 2, a high-temperature mixing device 3, a cooling device 4 and a dehumidifying device 5. A worker lays different powders in the upper hopper 1 through the feed port 11. The upper hopper 1 conveys the powders to the high-temperature mixing device 3 for high-temperature mixing. The mixed high-temperature mixture falls into the cooling device 4 from the high-temperature mixing device 3. During the cooling process, the dehumidifying device 5 extracts air mixed with moisture in the cooling device 4, and the cooled dry PVC mixture is discharged from the discharge port 6. The mixing device disclosed in the present application reduces the number of manual steps and improves the efficiency of mixing. Furthermore, it prevents condensed water from falling back into the powder during the cooling process, thereby ensuring the quality of subsequent PVC powder extrusion.
[0024] The cooling device 4 includes an outer cylinder 41, an inner cylinder 42, a stirring mechanism 43, a water inlet 44 and a water outlet 45. The outer cylinder 41 is mounted on the frame 2, the inner cylinder 42 is arranged in the outer cylinder 41, the water inlet 44 and the water outlet 45 are respectively arranged on the outer cylinder 41 and communicate with the inner cavity of the outer cylinder 41, the stirring mechanism 43 is sequentially arranged through the outer cylinder 41 and the inner cylinder 42, the dehumidifying device 5, the high-temperature mixing device 3 and the discharge port 6 are respectively passed through the inner cavity of the outer cylinder 41 and the inner cylinder 42. The outer cylinder 41 and the inner cylinder 42 are connected to each other, wherein the stirring mechanism 43 includes a driving part 46 and a stirring part 47. The driving part 46 is provided on the outer cylinder 41, and the stirring part 47 is provided in the inner cylinder 42 and is connected to the driving part 46. A cavity is formed between the outer cylinder 41 and the inner cylinder 42. Cooling water is introduced into the cavity through the water inlet 44 to cool the high-temperature mixed material in the inner cylinder 42. At the same time, the stirring mechanism 43 rotates to ensure that the mixed material in the inner cylinder 42 can be evenly cooled to avoid the situation where the high-temperature mixed material is cold outside and hot inside.
[0025] The water inlet 44 is provided at the bottom of the outer tube 41 , and the water outlet 45 is provided at the top of the outer tube 41 . There is a certain time difference between the cooling water entering from the water inlet 44 and flowing out from the water outlet 45 , which prolongs the contact time between the cooling water and the inner tube 42 and makes the heat exchange more sufficient.
[0026] The dehumidification device 5 includes a hood 51, a dehumidification pipe 52, a fan and a filter mechanism 53. The hood 51 is communicated with the inner cylinder 42. The dehumidification pipe 52 connects the hood 51 and the fan. The filter mechanism 53 is arranged at the connection between the hood 51 and the inner cylinder 42. The filter mechanism 53 includes a cloth bag. The air flow is driven by the fan. The hood 51 and the dehumidification pipe 52 extract the humid air in the inner cylinder 42 to prevent moisture condensation from falling back onto the powder. The cloth bag isolates the powder to prevent it from flying out with the air.
[0027] The upper hopper 1 includes a hopper body 12, a support frame 13, a feed pipe and an air pump. The feed port 11 is provided on the hopper body 12, the hopper body 12 is provided on the support frame 13, the feed pipe connects the hopper body 12 and the high-temperature mixing device 3, and the air pump is provided on the feed pipe. The air pump is used to suck the powder in the hopper body 12 into the high-temperature mixing device 3 located on the frame 2.
[0028] The mixing equipment also includes a lifting frame 7 and a telescopic tube 8. The lifting frame 7 is arranged below the discharge port 6. One end of the telescopic tube 8 is passed through the lifting frame 7, and the other end of the telescopic tube 8 is connected to the discharge port 6. When discharging, the lifting frame 7 descends and covers the discharge hopper to prevent the powder from flying out during discharge.
[0029] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and the utility model concept of the present invention, and all these changes or substitutions should fall within the scope of protection of the present invention.
Claims
1. A mixing device for PVC foam board, characterized in that: The invention comprises an upper hopper (1), a frame (2), a high-temperature mixing device (3), a cooling device (4) and a dehumidifying device (5); the upper hopper (1) is provided with a feed port (11); the cooling device (4) is provided with a discharge port (6); the upper hopper (1) is arranged adjacent to the frame (2); the high-temperature mixing device (3) and the cooling device (4) are respectively arranged on the frame (2); the upper hopper (1) is communicated with the high-temperature mixing device (3); the high-temperature mixing device (3) is communicated with the cooling device (4); the dehumidifying device (5) is arranged on the cooling device (4) and is communicated with the inner cavity of the cooling device (4).
2. A mixing device for PVC foam board according to claim 1, characterized in that: The cooling device (4) comprises an outer cylinder (41), an inner cylinder (42), a stirring mechanism (43), a water inlet (44) and a water outlet (45); the outer cylinder (41) is mounted on the frame (2); the inner cylinder (42) is arranged in the outer cylinder (41); the water inlet (44) and the water outlet (45) are respectively arranged on the outer cylinder (41) and communicate with the inner cavity of the outer cylinder (41); the stirring mechanism (43) is sequentially arranged through the outer cylinder (41) and the inner cylinder (42); the dehumidifying device (5), the high-temperature mixing device (3) and the discharge port (6) respectively pass through the outer cylinder (41) and communicate with the inner cavity of the inner cylinder (42).
3. A mixing device for PVC foam board according to claim 2, characterized in that: The stirring mechanism (43) includes a driving part (46) and a stirring part (47). The driving part (46) is provided on the outer cylinder (41), and the stirring part (47) is provided in the inner cylinder (42) and connected to the driving part (46).
4. A mixing device for PVC foam board according to claim 2, characterized in that: The water inlet (44) is provided at the bottom of the outer cylinder (41), and the water outlet (45) is provided at the top of the outer cylinder (41).
5. The mixing equipment for PVC foam board according to claim 2, characterized in that: The dehumidification device (5) comprises a wind hood (51), a dehumidification pipe (52), a fan and a filtering mechanism (53); the wind hood (51) is communicated with the inner cylinder (42); the dehumidification pipe (52) connects the wind hood (51) and the fan; and the filtering mechanism (53) is arranged at the connection between the wind hood (51) and the inner cylinder (42).
6. A mixing device for PVC foam board according to claim 5, characterized in that: The filtering mechanism (53) comprises a cloth bag.
7. The mixing equipment for PVC foam board according to claim 1, characterized in that: The upper hopper (1) comprises a hopper body (12), a support frame (13), a feed pipe and an air pump, wherein the feed port (11) is arranged on the hopper body (12), the hopper body (12) is arranged on the support frame (13), the feed pipe connects the hopper body (12) and the high-temperature mixing device (3), and the air pump is arranged on the feed pipe.
8. The mixing equipment for PVC foam board according to claim 1, characterized in that: The mixing equipment further comprises a lifting frame (7) and a telescopic tube (8), wherein the lifting frame (7) is arranged below the discharge port (6), one end of the telescopic tube (8) is passed through the lifting frame (7), and the other end of the telescopic tube (8) is connected to the discharge port (6).