Repairing jig for oil pipe
By heating and extruding the repair tool, the problem of deformation of the oil pipe exceeding the form and position tolerance due to stress changes was solved, and the unqualified oil pipe was converted into a qualified product.
Patent Information
- Application Number
- CN202422737970.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the natural cooling process from high temperature to room temperature, the automobile engine oil pipe deforms beyond the shape and position tolerance range due to stress changes, resulting in product failure.
A repairing fixture including a first fixture assembly and a second fixture assembly is used to heat the oil pipe through a heating rod and utilize the extrusion of the first fixture body and the second fixture body to cooperate with the limit rod to fix the oil pipe to correct its position exceeding the form and position tolerance.
It effectively reduces the stress of the oil pipe, corrects its deformation, transforms unqualified products into qualified products, and solves the problem of unqualified product dimensions.
Smart Images

Figure CN223395734U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile engine oil pipe production, and particularly relates to a repairing tool for automobile engine oil pipes. Background Art
[0002] After being removed from the mold, plastic products like automotive engine oil pipes naturally cool from high temperature to room temperature, causing them to deform due to stress and exceed geometric tolerances. These deformations are a major cause of dimensional failure. To prevent this, appropriate measures have been implemented, such as controlling the wall thickness based on the characteristics of the plastic particles to ensure uniform stress across the surface. However, the instability of some materials makes it difficult to achieve uniform stress, ultimately causing the product's position to exceed geometric tolerances, resulting in defective products. Utility Model Content
[0003] In view of this, in order to solve the problems of the prior art, the utility model provides a structurally improved repair tool for oil pipes, which can correct the position of the oil pipes that exceeds the form and position tolerances, thereby converting the products from defective products to qualified products.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A repair tool for an oil pipe comprises a first jig assembly, a second jig assembly, and a heating rod. The first jig assembly is located above the second jig assembly. The first jig assembly comprises a first jig body, and the second jig assembly comprises a second jig body. The bottom surface of the first jig body is arranged toward the top surface of the second jig body. The heating rod is used to heat the first jig body and the second jig body simultaneously. The bottom surface of the first jig body has one or more first contoured grooves, and the top surface of the second jig body has one or more second contoured grooves. One first contoured groove and one second contoured groove together form a receiving groove for accommodating the oil pipe. The shape of the receiving groove is the same as that of the oil pipe.
[0006] According to some preferred embodiments of the present invention, the first fixture assembly further includes a first heat insulation plate, a first fixed plate and a first driver, one side of the first heat insulation plate is fixedly connected to the first fixture body, the other side of the first heat insulation plate is fixedly connected to the first fixed plate, and the first driver is connected to the first fixed plate.
[0007] According to some preferred implementation aspects of the present invention, the second fixture assembly further includes a second heat insulation plate and a second fixing plate, one side of the second heat insulation plate is fixedly connected to the second fixture body, and the other side of the second heat insulation plate is fixedly connected to the second fixing plate.
[0008] According to some preferred implementation aspects of the present invention, it further includes a first limiting component and a second limiting component, wherein the first limiting component and the second limiting component are respectively located on both sides of the first fixture component and the second fixture component.
[0009] According to some preferred implementation aspects of the present invention, the first limiting assembly includes a third fixed plate, a fourth fixed plate fixedly connected to one side of the third fixed plate, a first limiting rod and a second limiting rod fixedly connected to the other side of the third fixed plate, and a second driver connected to the fourth fixed plate, the first limiting rod is arranged toward the first fixture body and the second fixture body, and the second limiting rod is arranged toward the second fixture body.
[0010] According to some preferred implementation aspects of the present invention, the first limiting rod and the second limiting rod are arranged in a one-to-one correspondence, the number of the first limiting rod and the second limiting rod is equal to the number of the first contoured grooves, the first limiting rod is parallel to the second limiting rod, and the length of the second limiting rod is greater than the length of the first limiting rod; the first limiting rod is located above the second limiting rod.
[0011] According to some preferred implementation aspects of the present invention, the second limiting assembly includes a fifth fixing plate, a sixth fixing plate fixedly connected to one side of the fifth fixing plate, a third limiting rod fixedly connected to the other side of the fifth fixing plate, and a third driver connected to the sixth fixing plate, the third limiting rod is arranged toward the first fixture body and the second fixture body, the number of the third limiting rods is equal to the number of the second contoured grooves, and the third limiting rods are parallel to the first limiting rods.
[0012] According to some preferred implementation aspects of the present invention, a first limiting groove and a second limiting groove are respectively provided on both sides of the bottom surface of the first fixture body, one first limiting groove and one second limiting groove are respectively located at the two ends of a corresponding first contour groove and are both connected to the first contour groove, the first limiting groove is close to the first limiting rod, and the number of the first limiting grooves is equal to the number of the first limiting rods; the second limiting groove is close to the third limiting rod, and the number of the second limiting grooves is equal to the number of the third limiting rods.
[0013] According to some preferred implementation aspects of the present invention, a third limiting groove and a fourth limiting groove are respectively provided on both sides of the bottom surface of the second fixture body, the third limiting groove is arranged in a one-to-one correspondence with the first limiting groove, and the fourth limiting groove is arranged in a one-to-one correspondence with the second limiting groove. One of the third limiting grooves and one of the fourth limiting grooves are respectively located at both ends of a corresponding second profiling groove and are both connected to the second profiling groove. The third limiting groove is close to the first limiting rod, and the number of the third limiting grooves is equal to the number of the first limiting rods; the fourth limiting groove is close to the third limiting rod, and the number of the fourth limiting grooves is equal to the number of the third limiting rods.
[0014] One of the first limiting grooves and one of the corresponding third limiting grooves are used together to accommodate an end portion of one of the first limiting rods, and one of the second limiting grooves and one of the corresponding fourth limiting grooves are used together to accommodate an end portion of one of the third limiting rods.
[0015] According to some preferred embodiments of the present invention, the second fixture body is provided with a through slot parallel to the first limiting slot from one side close to the second limiting rod to the other side, the length of the through slot is less than the length of the second fixture body, the through slot is connected to the second contoured slot, the number of the through slots is equal to the number of the second limiting rods, and one through slot is used to accommodate the end of one second limiting rod.
[0016] Compared with the prior art, the utility model is beneficial in that: the utility model is a repair tool for oil pipes, which is provided with a first jig assembly, a second jig assembly and a heating rod, and utilizes the mutual cooperation between the various components and according to the characteristics of the oil pipe (plastic product), so that the unqualified oil pipes that exceed the form and position tolerance range are placed in a receiving tank and reheated to a fixed temperature, so that the stress is minimized as much as possible without being melted. Through the extrusion of the first jig body and the second jig body, the position of the unqualified oil pipes that exceed the form and position tolerance can be corrected, so that the oil pipes are converted from defective products to qualified products. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the repair tool in the preferred embodiment of the present utility model;
[0019] Figure 2This is a schematic cross-sectional view of the first fixture assembly (hiding the first driver) and the second fixture assembly cooperating with the first limiting rod, the second limiting rod, and the third limiting rod in a preferred embodiment of the present invention;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the first fixture body, the first limiting rod and the third limiting rod in the preferred embodiment of the present utility model;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the first fixture body in the preferred embodiment of the present utility model;
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the second fixture body cooperating with the first limiting component and the third limiting component in the preferred embodiment of the present utility model;
[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of the second fixture body in the preferred embodiment of the present utility model;
[0024] Wherein, the accompanying drawings are marked as follows:
[0025] First fixture assembly-1, first fixture body-11, first contoured groove-111, first limiting groove-112, second limiting groove-113, first heat insulation plate-12, first fixing plate-13, first driver-14, second fixture assembly-2, second fixture body-21, second contoured groove-211, third limiting groove-212, fourth limiting groove-213, through groove-214, second heat insulation plate-22, second fixing plate-23, first limiting assembly-3, third fixing plate-31, fourth fixing plate-32, first limiting rod-33, second limiting rod-34, second driver-35, first fixing seat-36, second limiting assembly-4, fifth fixing plate-41, sixth fixing plate-42, third limiting rod-43, third driver-44, second fixing seat-45, heating rod-5, installation box-6. DETAILED DESCRIPTION
[0026] In order to help those skilled in the art better understand the technical solutions of the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0027] Reference Figures 1 to 6The repair tool for automobile engine oil pipes of this embodiment is used to repair defective oil pipes that have deformed and are outside the geometric tolerance range to qualified oil pipes within the geometric tolerance range. The repair tool includes an installation box 6, a first jig assembly 1, a second jig assembly 2, a first limit assembly 3, a second limit assembly 4, and a heating rod 5. The first jig assembly 1 is located above the second jig assembly 2, and the first jig assembly 1 and the second jig assembly 2 are arranged in the center. The first limit assembly 3 and the second limit assembly 4 are located on either side of the first jig assembly 1 and the second jig assembly 2, respectively.
[0028] Furthermore, if Figures 1 to 4 As shown, the first jig assembly 1 includes a first jig body 11, a first heat shield 12, a first fixed plate 13, and a first driver 14. One side of the first heat shield 12 is fixedly connected to the first jig body 11, and the other side of the first heat shield 12 is fixedly connected to the first fixed plate 13. The first heat shield 12 is used to insulate the first jig body 11 from the first fixed plate 13. The first driver 14 of this embodiment is preferably a cylinder. The cylinder body of the first driver 14 is fixedly connected to the top of the installation box 6, and the piston rod of the first driver 14 is fixedly connected to the first fixed plate 13. The first driver 14 is used to drive the first fixed plate 13 to move up and down in the vertical direction. Three heating rods 5 are inserted at intervals in the first jig body 11 of this embodiment to heat the first jig body 11.
[0029] The second jig assembly 2 includes a second jig body 21, a second heat shield 22, and a second fixing plate 23. The bottom surface of the first jig body 11 is arranged toward the top surface of the second jig body 21. One side of the second heat shield 22 is fixedly connected to the second jig body 21, and the other side of the second heat shield 22 is fixedly connected to the second fixing plate 23. The second heat shield 22 is used to insulate the second jig body 21 from the second fixing plate 23. The bottom of the second fixing plate 23 is fixedly connected to the bottom of the mounting box 6. Three heating rods 5 are also inserted at intervals in the second jig body 21 of this embodiment for heating the second jig body 21.
[0030] In this embodiment, the bottom surface of the first jig body 11 defines two first contoured grooves 111, and the top surface of the second jig body 21 defines two second contoured grooves 211. The first contoured grooves 111 and the second contoured grooves 211 are arranged in a one-to-one correspondence. Each first contoured groove 111 and the corresponding second contoured groove 211 together form a receiving groove for accommodating an oil pipe, and the shape of the receiving groove is the same as that of a qualified oil pipe. In this embodiment, there are two receiving grooves, which can accommodate two oil pipes simultaneously, allowing two unqualified oil pipes to be trimmed simultaneously. Both the first contoured grooves 111 and the second contoured grooves 211 are machined based on the structure and dimensional tolerances of qualified oil pipe products.
[0031] Furthermore, if Figures 1 to 3 As shown, the first limiting assembly 3 includes a third fixing plate 31, a fourth fixing plate 32 fixedly connected to one side of the third fixing plate 31, two first limiting rods 33 and two second limiting rods 34 fixedly connected to the other side of the third fixing plate 31, a second driver 35 connected to the fourth fixing plate 32, and a first fixing seat 36 connected to the second driver 35. The bottom of the first fixing seat 36 is fixedly connected to the bottom of the installation box 6. The first limiting rod 33 is located above the second limiting rod 34, and the first limiting rod 33 is arranged toward the first fixture body 11 and the second fixture body 21, while the second limiting rod 34 is arranged toward the second fixture body 21. The first limiting rod 33 and the second limiting rod 34 are arranged in a one-to-one correspondence and the first limiting rod 33 is parallel to the second limiting rod 34. The length of the second limiting rod 34 is greater than that of the first limiting rod 33. The second driver 35 of this embodiment is also preferably a cylinder. The cylinder body of the second driver 35 is fixedly connected to the top of the first fixed seat 36, and the piston rod of the second driver 35 is fixedly connected to the fourth fixed plate 32. The second driver 35 is used to drive the fourth fixed plate 32 to move left and right in the horizontal direction, thereby driving the first limiting rod 33 and the second limiting rod 34 to move toward or away from the first fixture assembly 1 and the second fixture assembly 2.
[0032] like Figure 1 、 Figure 2 and Figure 5 As shown, the second limiting assembly 4 includes a fifth fixing plate 41, a sixth fixing plate 42 fixedly connected to one side of the fifth fixing plate 41, two third limiting rods 43 fixedly connected to the other side of the fifth fixing plate 41, a third driver 44 connected to the sixth fixing plate 42, and a second fixing seat 45 connected to the third driver 44. The bottom of the second fixing seat 45 is fixedly connected to the bottom of the installation box 6. The third limiting rod 43 is arranged toward the first fixture body 11 and the second fixture body 21, and the third limiting rod 43 is parallel to the first limiting rod 33. The third driver 44 of this embodiment is also preferably a cylinder. The cylinder body of the third driver 44 is fixedly connected to the top of the second fixing seat 45, and the piston rod of the third driver 44 is fixedly connected to the sixth fixing plate 42. The third driver 44 is used to drive the sixth fixing plate 42 to move left and right in the horizontal direction, thereby driving the third limiting rod 43 to move toward or away from the first fixture assembly 1 and the second fixture assembly 2.
[0033] Furthermore, if Figure 4As shown, in this embodiment, two first limiting grooves 112 and two second limiting grooves 113 are respectively defined on both sides of the bottom surface of the first jig body 11. One first limiting groove 112 and one second limiting groove 113 are respectively located at both ends of a corresponding first contoured groove 111 and are both connected to the first contoured groove 111. The first limiting groove 112 is close to the first limiting rod 33, and the second limiting groove 113 is close to the third limiting rod 43. Two third limiting grooves 212 and two fourth limiting grooves 213 are respectively defined on both sides of the bottom surface of the second jig body 21. The second jig body 21 also defines two through grooves 214 parallel to the first limiting groove 112, extending from one side close to the second limiting rod 34 to the other side. The third limiting slot 212 corresponds to the first limiting slot 112, and the fourth limiting slot 213 corresponds to the second limiting slot 113. A third limiting slot 212 and a fourth limiting slot 213 are respectively located at both ends of a corresponding second contoured slot 211 and are both connected to the second contoured slot 211. The third limiting slot 212 is close to the first limiting rod 33, and the fourth limiting slot 213 is close to the third limiting rod 43. The through slot 214 is connected to the second contoured slot 211, and its length is less than that of the second fixture body 21. A first limiting slot 112 and a corresponding third limiting slot 212 are used to accommodate the end of a first limiting rod 33. A second limiting slot 113 and a corresponding fourth limiting slot 213 are used to accommodate the end of a third limiting rod 43. A through slot 214 is used to accommodate the end of a second limiting rod 34. Under the driving action of the second driver 35, the first limiting rod 33 is driven to extend into the first limiting groove 112 and the third limiting groove 212 at the same time until it rests against one end of the oil pipe, and the second limiting rod 34 is driven to extend into the through groove 214 until it rests against the bottom of the oil pipe; under the driving action of the third driver 44, the third limiting rod 43 is driven to extend into the second limiting groove 113 and the fourth limiting groove 213 at the same time until it rests against the other end of the oil pipe. Under the joint action of the first limiting rod 33, the second limiting rod 34 and the third limiting rod 43, the oil pipe in the accommodating groove is limited and fixed, so that the oil pipe cannot move left and right.
[0034] The following briefly describes the working process of the repair tool in this embodiment:
[0035] First, the first jig body 11 and the second jig body 21 are heated to a specified temperature using the heating rod 5. The unqualified oil pipe product is then placed in the second contoured groove 211 of the second jig body 21. The first actuator 14 then drives the first jig body 11 downward, causing the first jig body 11 and the second jig body 21 to jointly press the unqualified oil pipe. Subsequently, the second actuator 35 and the third actuator 44 move the first limiting rod 33, the second limiting rod 34, and the third limiting rod 43 until they abut the unqualified oil pipe, preventing it from moving vertically or horizontally. The unqualified oil pipe is then reheated to a fixed temperature in the holding tank to minimize stress without melting. By squeezing the first jig body 11 and the second jig body 21, any deviations from the desired geometric tolerances can be corrected, converting the unqualified oil pipe from a defective product to a qualified one.
[0036] When the specified heating time is reached, the second driver 35 and the third driver 44 respectively drive the first limiting rod 33, the second limiting rod 34 and the third limiting rod 43 to be pulled out, and the first driver 14 drives the first fixture body 11 to move up to the initial position, and the qualified oil pipe product is taken out and naturally cooled to room temperature.
[0037] The above embodiments are only for illustrating the technical concept and features of the present invention. Their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of protection of the present invention.
Claims
1. A repair tool for oil pipes, characterized in that: The jig assembly includes a first jig assembly, a second jig assembly and a heating rod, wherein the first jig assembly is located above the second jig assembly, the first jig assembly includes a first jig body, the second jig assembly includes a second jig body, the bottom surface of the first jig body is arranged toward the top surface of the second jig body, and the heating rod is used to heat the first jig body and the second jig body simultaneously, the bottom surface of the first jig body has one or more first contoured grooves, the top surface of the second jig body has one or more second contoured grooves, one first contoured groove and one second contoured groove together form a receiving groove for accommodating the oil pipe, and the shape of the receiving groove is the same as that of the oil pipe.
2. The repair tool according to claim 1, characterized in that: The first fixture assembly also includes a first heat insulation plate, a first fixed plate and a first driver, one side of the first heat insulation plate is fixedly connected to the first fixture body, the other side of the first heat insulation plate is fixedly connected to the first fixed plate, and the first driver is connected to the first fixed plate.
3. The repair tool according to claim 2, characterized in that: The second fixture assembly further includes a second heat insulation plate and a second fixing plate, one side of the second heat insulation plate is fixedly connected to the second fixture body, and the other side of the second heat insulation plate is fixedly connected to the second fixing plate.
4. The repair tool according to claim 1, characterized in that: It also includes a first limiting component and a second limiting component, which are respectively located on both sides of the first fixture component and the second fixture component.
5. The repair tool according to claim 4, characterized in that: The first limiting assembly includes a third fixed plate, a fourth fixed plate fixedly connected to one side of the third fixed plate, a first limiting rod and a second limiting rod fixedly connected to the other side of the third fixed plate, and a second driver connected to the fourth fixed plate, the first limiting rod is arranged toward the first fixture body and the second fixture body, and the second limiting rod is arranged toward the second fixture body.
6. The repair tool according to claim 5, characterized in that: The first limiting rod and the second limiting rod are arranged in a one-to-one correspondence, the number of the first limiting rod and the second limiting rod is equal to the number of the first contoured grooves, the first limiting rod is parallel to the second limiting rod, and the length of the second limiting rod is greater than the length of the first limiting rod; the first limiting rod is located above the second limiting rod.
7. The repair tool according to claim 5, characterized in that: The second limiting assembly includes a fifth fixing plate, a sixth fixing plate fixedly connected to one side of the fifth fixing plate, a third limiting rod fixedly connected to the other side of the fifth fixing plate, and a third driver connected to the sixth fixing plate, the third limiting rod is arranged toward the first fixture body and the second fixture body, the number of the third limiting rods is equal to the number of the second contoured grooves, and the third limiting rods are parallel to the first limiting rods.
8. The repair tool according to claim 7, characterized in that: A first limiting groove and a second limiting groove are respectively provided on both sides of the bottom surface of the first fixture body. One first limiting groove and one second limiting groove are respectively located at the two ends of a corresponding first contour groove and are both connected to the first contour groove. The first limiting groove is close to the first limiting rod, and the number of the first limiting grooves is equal to the number of the first limiting rods; the second limiting groove is close to the third limiting rod, and the number of the second limiting grooves is equal to the number of the third limiting rods.
9. The repair tool according to claim 8, characterized in that: A third limiting groove and a fourth limiting groove are respectively provided on both sides of the bottom surface of the second fixture body. The third limiting groove is arranged in a one-to-one correspondence with the first limiting groove, and the fourth limiting groove is arranged in a one-to-one correspondence with the second limiting groove. One third limiting groove and one fourth limiting groove are respectively located at both ends of a corresponding second profiling groove and are both connected to the second profiling groove. The third limiting groove is close to the first limiting rod, and the number of the third limiting grooves is equal to the number of the first limiting rods; the fourth limiting groove is close to the third limiting rod, and the number of the fourth limiting grooves is equal to the number of the third limiting rods. One of the first limiting grooves and one of the corresponding third limiting grooves are used together to accommodate an end portion of one of the first limiting rods, and one of the second limiting grooves and one of the corresponding fourth limiting grooves are used together to accommodate an end portion of one of the third limiting rods.
10. The repair tool according to claim 9, characterized in that: The second jig body is provided with a through slot parallel to the first limiting slot from one side close to the second limiting rod to the other side. The length of the through slot is less than the length of the second jig body. The through slot is connected to the second contoured slot. The number of the through slots is equal to the number of the second limiting rods. One through slot is used to accommodate the end of one second limiting rod.