Automatic charging and discharging mechanism for efficient heat treatment
By designing an automatic loading and unloading mechanism, using a support table, loading mechanism and unloading mechanism, and combining a material clamp driven by a motor and a hydraulic cylinder, the problem of low manual operation efficiency in the existing technology is solved and automated production is achieved.
Patent Information
- Application Number
- CN202422537108.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing automatic loading and unloading mechanism relies on manual operation, resulting in low production efficiency.
An efficient automatic loading and unloading mechanism for heat treatment has been designed, which adopts a support table, loading mechanism and unloading mechanism, combined with a material clamp driven by a motor and a hydraulic cylinder to realize automatic loading and unloading of products and reduce manual intervention.
It realizes the automatic loading and unloading of products, reduces the labor intensity and improves the production efficiency.
Smart Images

Figure CN223397013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loading and discharging mechanisms, and more specifically, to a high-efficiency heat treatment automatic loading and discharging mechanism. Background Art
[0002] Efficient heat treatment refers to the process of improving production efficiency, reducing costs and improving material properties by optimizing heat treatment processes and equipment. Efficient heat treatment requires not only advanced equipment and technology, but also scientific process design and strict control. The automatic loading and unloading mechanism is an indispensable part of the modern heat treatment production line. It can significantly improve production efficiency, reduce manual intervention and ensure the consistency of product quality. The heat treatment box is composed of a box body, heating system, cooling system and control system.
[0003] Based on the above, the inventors found that: at present, the existing automatic loading and unloading mechanism usually uses manual placement of products on a conveyor belt, and then the products are brought into a heat treatment box for heat treatment via the conveyor belt, and finally the products are taken out manually. This loading and unloading method has low production efficiency from the perspective of manual labor intensity. Therefore, in view of this, the existing structure is studied and improved to provide an efficient heat treatment automatic loading and unloading mechanism, in order to achieve a more practical purpose. Utility Model Content
[0004] 1. Technical problems to be solved
[0005] In response to the problems existing in the prior art, the purpose of the present utility model is to provide an efficient automatic loading and unloading mechanism for heat treatment, which can prevent the existing automatic loading and unloading mechanisms from usually manually placing the products on the conveyor belt, then bringing the products into the heat treatment box for heat treatment through the conveyor belt, and finally manually taking the products out. This loading and unloading method has the problem of low production efficiency from the perspective of manual labor intensity.
[0006] 2. Technical solution
[0007] In order to solve the above problems, the present invention adopts the following technical solutions.
[0008] An efficient heat treatment automatic loading and unloading mechanism comprises a heat treatment box, a conveyor belt is installed on the inside of the heat treatment box, support platforms 1 and 2 are respectively provided at both ends of the conveyor belt, a loading mechanism and an unloading mechanism are respectively bolted to the top of the support platforms 1 and 2, three groups of support frames are provided below the heat treatment box, the bottoms of the support platforms 1 and 2 are bolted to a recessed frame, a motor 1 is installed at the bottom of the recessed frame, a rotating shaft is connected to the conveying end above the motor 1, a heat dissipation component is bolted to the upper left corner of the heat treatment box, and a motor 2 is installed just above the heat dissipation component;
[0009] The unloading mechanism includes a base frame bolted to the top of the support platform 2, a connecting frame 1 and a connecting frame 2 are installed on the inner side of the base frame through a movable shaft 1, a hydraulic cylinder 1 is installed on the inner side of the connecting frame 2 through a movable shaft 2, a hydraulic cylinder 2 is installed on the inner side of the connecting frame 1 through a movable shaft 3, and an extension frame is installed on the right side of the connecting frame 1, and a material clamp is bolted to one side of the extension frame.
[0010] Furthermore, a motor three is installed at the upper right corner of the conveyor belt, and the output end of the motor three is connected to a roller. There are two groups of rollers, which are symmetrically arranged on both sides of the conveyor belt.
[0011] Furthermore, the loading mechanism and the unloading mechanism have the same structural composition and are symmetrically arranged on both sides of the heat treatment box.
[0012] Furthermore, the support platform 1 and the support platform 2 are arranged at the same horizontal position.
[0013] Furthermore, the four lower corners of the support frame are bolted to the anti-slip base.
[0014] Furthermore, the heat dissipation assembly is composed of an outer frame, a heat dissipation fan and an air outlet duct. The heat dissipation fan is installed on the inner side of the outer frame, the air outlet duct is arranged at the bottom of the outer frame, and the output end of the motor 2 is connected to the heat dissipation fan.
[0015] Furthermore, the size of the material clamp is adapted to the size of the product.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the advantages of the present invention are:
[0018] This solution is to set support platform 1 and support platform 2 on both sides of the conveyor belt respectively, use the loading mechanism and the unloading mechanism to be bolted to the top of support platform 1 and support platform 2 respectively, and then use the motor to drive the rotating shaft to rotate, so that the hydraulic cylinder 1 and the hydraulic cylinder 2 move, which can drive the material clamp on the extension frame to clamp the product and place the product on the right side of the conveyor belt. The product follows the conveyor belt into the heat treatment box for heat treatment. After the end, the product follows the conveyor belt to move to the left side. At this time, the heat dissipation component cooperates with motor 2 to dissipate heat for the product. Finally, the unloading mechanism clamps the product for unloading. There is no need for frequent manual loading and unloading, low labor intensity and high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the blanking mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the bottom of the blanking mechanism of the utility model;
[0022] Figure 4 It is a schematic diagram of the feeding structure of the utility model.
[0023] Description of the numbers in the figure:
[0024] 1. Heat treatment box; 2. Conveyor belt; 3. Support platform 1; 4. Support platform 2; 5. Unloading mechanism; 6. Loading mechanism; 7. Support frame; 71. Anti-slip base; 8. Connecting frame 1; 9. Connecting frame 2; 10. Hydraulic cylinder 1; 11. Hydraulic cylinder 2; 12. Extension frame; 13. Material clamp; 14. Motor 1; 15. Concave frame; 16. Rotating shaft; 17. Heat dissipation component; 18. Motor 2. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] Example:
[0027] See also Figure 1-4 , an efficient heat treatment automatic loading and unloading mechanism, including a heat treatment box 1, a conveyor belt 2 is installed on the inside of the heat treatment box 1, the conveyor belt 2 is used to drive the product to move, and a support platform 3 and a support platform 2 4 are respectively provided at both ends of the conveyor belt 2, the support platform 3 and the support platform 2 4 are used to support the loading mechanism 6 and the unloading mechanism 5 respectively, and the upper part of the support platform 3 and the support platform 2 4 are respectively bolted with the loading mechanism 6 and the unloading mechanism 5, the loading mechanism 6 and the unloading mechanism 5 are used for automatic loading and unloading of products, and there are three groups of support frames 7 at the bottom of the heat treatment box 1, the support frame 7 Used to support the heat treatment box 1, the bottom of the support platform 1 3 and the support platform 2 4 are bolted to a recessed frame 15, the recessed frame 15 is used to install the motor 14, the bottom of the recessed frame 15 is installed with the motor 14, the upper conveying end of the motor 14 is connected to the rotating shaft 16, the motor 14 and the rotating shaft 16 are used to respectively drive the loading mechanism 6 and the unloading mechanism 5 to rotate, the upper left corner of the heat treatment box 1 is bolted to a heat dissipation assembly 17, the heat dissipation assembly 17 is installed directly above the motor 2 18, the motor 2 18 and the heat dissipation assembly 17 are used to dissipate heat for the product;
[0028] The unloading mechanism 5 includes a base frame bolted to the top of the support platform 2 4, and a connecting frame 1 8 and a connecting frame 2 9 are installed on the inner side of the base frame through a movable axis 1, a hydraulic cylinder 10 is installed on the inner side of the connecting frame 2 9 through a movable axis 2, and a hydraulic cylinder 2 11 is installed on the inner side of the connecting frame 1 8 through a movable axis 3, and an extension frame 12 is installed on the right side of the connecting frame 1 8, and a material clamp 13 is bolted to one side of the extension frame 12, and the material clamp 13 is provided to clamp the product.
[0029] See Figure 1 Motor three is installed at the upper right corner of conveyor belt 2. The output end of motor three is connected to the roller. There are two groups of rollers, which are symmetrically arranged on both sides of the interior of conveyor belt 2. By setting motor three and rollers, conveyor belt 2 can be driven to run.
[0030] See Figure 1 The loading mechanism 6 and the unloading mechanism 5 have the same structural composition and are symmetrically arranged on both sides of the heat treatment box 1. By setting the loading mechanism 6 and the unloading mechanism 5, products can be automatically loaded and unloaded.
[0031] See Figure 3 and Figure 4 , support platform 1 3 and support platform 2 4 are arranged at the same horizontal position, and by arranging support platform 1 3 and support platform 2 4, the loading mechanism 6 and the unloading mechanism 5 can be supported respectively.
[0032] See Figure 1 The four corners below the support frame 7 are bolted to the anti-skid base 71. The anti-skid base 71 can prevent the support frame 7 from sliding.
[0033] See Figure 1 The heat dissipation component 17 is composed of an outer frame, a heat dissipation fan and an air outlet duct. The heat dissipation fan is installed on the inner side of the outer frame, and the air outlet duct is arranged at the bottom of the outer frame. The output end of the motor 2 18 is connected to the heat dissipation fan. By setting the motor 2 18 and the heat dissipation component 17, the product can be cooled.
[0034] See Figure 3 and Figure 4 The size of the material clamp 13 is adapted to the size of the product, and the product can be clamped by setting the material clamp 13.
[0035] During use: first, support platform 1 3 and support platform 2 4 are respectively arranged on both sides of the conveyor belt 2, and the loading mechanism 6 and the unloading mechanism 5 are respectively bolted to the top of support platform 1 3 and support platform 2 4, and then the motor 14 is used to drive the rotating shaft 16 to rotate, so that the hydraulic cylinder 10 and the hydraulic cylinder 2 11 can be moved, which can drive the material clamp 13 on the extension frame 12 to clamp the product and place the product on the right side of the conveyor belt 2. The product follows the conveyor belt 2 into the heat treatment box 1 for heat treatment. After the end, the product follows the conveyor belt 2 to move to the left side. At this time, the heat dissipation component 17 cooperates with the motor 2 18 to dissipate heat for the product. Finally, the unloading mechanism 5 clamps the product for unloading. There is no need for frequent manual loading and unloading, low labor intensity and high production efficiency.
[0036] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.
[0037] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0038] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. An efficient heat treatment automatic loading and unloading mechanism, comprising a heat treatment box (1), a conveyor belt (2) installed inside the heat treatment box (1), and a support platform 1 (3) and a support platform 2 (4) respectively provided at both ends of the conveyor belt (2), characterized in that: The tops of the support platform 1 (3) and the support platform 2 (4) are respectively connected by bolts with a loading mechanism (6) and a unloading mechanism (5); the bottom of the heat treatment box (1) is provided with three groups of support frames (7); the bottoms of the support platform 1 (3) and the support platform 2 (4) are connected by bolts with a recessed frame (15); the bottom of the recessed frame (15) is provided with a motor 1 (14); the upper conveying end of the motor 1 (14) is connected to a rotating shaft (16); the upper left corner of the heat treatment box (1) is connected by bolts with a heat dissipation component (17); the motor 2 (18) is provided just above the heat dissipation component (17); A material unloading mechanism (5) includes a base frame bolted to the top of a supporting platform (4), a connecting frame (8) and a connecting frame (9) are installed on the inner side of the base frame through a movable shaft (1), a hydraulic cylinder (10) is installed on the inner side of the connecting frame (9) through a movable shaft (2), a hydraulic cylinder (11) is installed on the inner side of the connecting frame (8) through a movable shaft (3), and an extension frame (12) is installed on the right side of the connecting frame (8), and a material clamp (13) is bolted to one side of the extension frame (12).
2. The high-efficiency heat treatment automatic loading and unloading mechanism according to claim 1 is characterized in that: A third motor is installed at the upper right corner of the conveyor belt (2), and the output end of the third motor is connected to a rotating roller. Two groups of rotating rollers are provided, which are symmetrically arranged on both sides of the interior of the conveyor belt (2).
3. The high-efficiency heat treatment automatic loading and unloading mechanism according to claim 1 is characterized in that: The loading mechanism (6) and the unloading mechanism (5) have the same structural composition and are symmetrically arranged on both sides of the heat treatment box (1).
4. The high-efficiency heat treatment automatic loading and unloading mechanism according to claim 1 is characterized in that: The support platform 1 (3) and the support platform 2 (4) are arranged at the same horizontal position.
5. The high-efficiency heat treatment automatic loading and unloading mechanism according to claim 1 is characterized in that: The four lower corners of the support frame (7) are bolted to the anti-skid base (71).
6. The high-efficiency heat treatment automatic loading and unloading mechanism according to claim 1 is characterized in that: The heat dissipation assembly (17) is composed of an outer frame, a heat dissipation fan and an air outlet pipe. The heat dissipation fan is installed on the inner side of the outer frame, and the air outlet pipe is arranged at the bottom of the outer frame. The output end of the second motor (18) is connected to the heat dissipation fan.
7. The high-efficiency heat treatment automatic loading and unloading mechanism according to claim 1 is characterized in that: The size of the material clamp (13) is adapted to the size of the product.