Automatic stacking device for excrement leakage plates
By combining a hydraulic rod and wire rope system in the ground beam and sliding frame structure, the problem of one end of the slatted floor being higher than the other end during stacking is solved, achieving safe and economical automated stacking and ensuring stable lifting and flipping of the slatted floor.
Patent Information
- Application Number
- CN202422618669.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-29
AI Technical Summary
During the stacking process, the existing slatted floor panels are unevenly distributed with one end higher than the other, posing a safety hazard. In addition, the cost of machine stacking is high, making it difficult to achieve safe and economical automated operation.
It adopts two left-right symmetrical ground beams and sliding frame structures, uses a second hydraulic rod to provide lifting power, and ensures uniform lifting of the slatted floor through a wire rope and pulley system. Combined with the hydraulic plunger motor and hydraulic rod, the slatted floor can be stably clamped and flipped. The hydraulic station is used to uniformly control various hydraulic components to reduce additional power requirements.
The safe and stable stacking of slatted floors is achieved, avoiding the situation where one end is higher than the other end, reducing cost investment, and improving the efficiency and safety of automated stacking.
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Figure CN223397072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slatted floor production, in particular to an automatic stacking device for slatted floor. Background Art
[0002] In order to keep the pig house clean and facilitate the automatic cleaning of pig manure, many modern large-scale pig farms generally use concrete slatted floors to build pig houses. The slatted floors are produced using molds. When processing the slatted floors, the slatted floor mold must first be placed on a vibration table, and then a steel mesh is placed in the mold body, filled with concrete, and the vibration table is turned on for vibration. After the vibration is dense, the upper part is smoothed. After that, the mold is lifted as a whole by a lifting mechanism, and the mold is flipped by a flipping mechanism. The flipped mold is then moved down to the pallet by the lifting mechanism for demoulding. Finally, the processed slatted floor is placed on the pallet to complete the operation.
[0003] In the existing production process of concrete slatted slabs, the slatted slabs that have been dried need to be stacked to free up space for pouring the next batch of slatted slabs. Since the slatted slabs are formed by pouring cement, the slatted slabs themselves are heavy, and manual stacking requires multiple people to cooperate. When stacking by machine, the lifting mechanism uses two hydraulic rods to lift and stack the slatted slabs. However, during use, due to the distribution of hydraulic oil, the lifted slatted slabs may appear higher at one end and lower at the other end, which is unsafe when stacking. Utility Model Content
[0004] In view of the above problems, the utility model provides an automatic stacking device for slatted floor panels, which solves the above problems.
[0005] To achieve the above object, the utility model provides the following technical solution: an automatic stacking device for slatted floor panels, comprising two left-right symmetrically arranged ground beams, the upper ends of each of the ground beams being fixed with two front-to-back symmetrical upright posts, two sliding rods being fixed between the two upright posts, and upper ends of the upright posts being fixed with an upper beam;
[0006] A sliding frame is provided between the two columns, and the sliding frame is slidably connected to the sliding rod. The upper beam is rectangular, and two left-right symmetrical fixed rods are fixed inside the upper beam. The left end of the fixed rod on the left is connected to four first pulleys, and the right end of the fixed rod on the right is connected to two second pulleys. A second hydraulic rod and a pulley are provided between the two fixed rods, and the pulley is slidably connected to the upper beam, and the left end of the pulley is transmission-connected to the telescopic end of the second hydraulic rod, and the left end of the second hydraulic rod is fixedly connected to the fixed rod. Steel wire ropes are fixed on the pulleys in groups of two, one group of steel wire ropes passes through the first pulley and is connected to the sliding frame on the left, and the other group of steel wire ropes passes through the first pulley and then passes around the second pulley to be connected to the sliding frame on the right.
[0007] Preferably, a hanging wire ring and a hydraulic piston motor are fixed on the sliding frame on the left side, an outer frame is fixed between the two sliding frames, the output end of the hydraulic piston motor passes through the outer frame and is fixedly connected to the inner frame, the right end of the inner frame passes through the outer frame and is rotatably connected to the sliding frame through a rotating rod, a first hydraulic rod is fixed on the inner side of the outer frame, and the telescopic ends of the first hydraulic rod are respectively fixed with splints, the splints are slidably connected to the inner frame, and a cross brace is fixed in the center of the inner frame.
[0008] Preferably, the lower ends of the two ground beams are rotatably connected to two moving wheels symmetrically arranged front and back, the upper ends of the ground beams are fixed with a fixed frame, the upper ends of the fixed frames are fixed with an electric control box, the upper ends of the ground beams are fixed with a hydraulic station, and the hydraulic station is connected to the first hydraulic rod and the second hydraulic rod through pipelines.
[0009] Preferably, one end of the steel wire rope is fixedly connected to the pulley, and the other end of the steel wire rope is fixed with a rope clamp, and the steel wire rope is connected to the corresponding hanging wire ring through the rope clamp.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0011] 1. The second hydraulic rod is extended and retracted to provide power for lifting the slatted floor, thereby ensuring that the slatted floor is lifted and convenient for stacking. By fixing two groups of steel ropes on the pulley, one group of steel ropes passes through the first pulley and is connected to the sliding frame on the left, and the other group of steel ropes passes through the first pulley and then bypasses the second pulley to be connected to the sliding frame on the right, so that the second hydraulic rod is extended and retracted to push the pulley to move, and the pulley drives the two groups of steel ropes to move the same distance, ensuring that the height of the sliding frame is consistent, and preventing the situation where one end of the slatted floor is higher than the other end when lifting.
[0012] 2. The hydraulic station drives the hydraulic plunger motor, the first hydraulic rod and the second hydraulic rod to work respectively, without the need for additional power to drive, reducing cost investment and facilitating unified control. By providing a moving wheel at the lower end of the ground beam, the device can be moved to a designated position to stack the slatted floor panels. The wire rope and the hanging wire ring are connected by a rope clamp, which facilitates the replacement and maintenance of the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a left side schematic diagram of the utility model;
[0015] Figure 3 It is a top view schematic diagram of the utility model;
[0016] Figure 4 This is an overall schematic diagram of the upper beam of the present utility model.
[0017] Explanations in the figure: 1. Ground beam; 2. Sliding rod; 3. Sliding frame; 4. Upper beam; 11. Vertical column; 12. Fixed frame; 13. Electric control box; 14. Hydraulic station; 15. Moving wheel; 16. Wire rope; 31. Hanging wire ring; 32. Hydraulic plunger motor; 33. Outer frame; 34. Inner frame; 35. First hydraulic rod; 36. Clamp; 37. Cross brace; 41. Fixed rod; 42. First pulley; 43. Second hydraulic rod; 44. Pulley; 45. Second pulley. DETAILED DESCRIPTION
[0018] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0019] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4, an automatic stacking device for slatted floor, comprising two symmetrically arranged ground beams 1, the upper ends of the ground beams 1 are fixed with two front-to-back symmetrical columns 11, two slide bars 2 are fixed between the two columns 11, the upper ends of the columns 11 are fixed with upper beams 4, the ground beams 1 are used to support and move the device, move the device to a specified position, and then lift the slatted floor through the upper beams 4, thereby realizing the stacking of the slatted floor, a sliding frame 3 is provided between the two columns 11, and the sliding frame 3 is slidably connected to the slide bar 2, The upper beam 4 is rectangular, and two left-right symmetrical fixing rods 41 are fixed inside the upper beam 4. The left end of the fixing rod 41 on the left is connected to four first pulleys 42, and the right end of the fixing rod 41 on the right is connected to two second pulleys 45. A second hydraulic rod 43 and a pulley 44 are provided between the two fixing rods 41. The fixing rod 41 is used to fix the first pulley 42 and the second pulley 45. The first pulley 42 and the second pulley 45 guide the wire rope 16 to ensure that the two sliding frames 3 rise at the same time. The second hydraulic rod 43 is telescopically extended to provide power for lifting the slatted floor, ensuring that the slatted floor is lifted and convenient for stacking. The pulley 44 is slidably connected to the upper beam 4, and the left end of the pulley 44 is transmission-connected to the telescopic end of the second hydraulic rod 43. The left end of the second hydraulic rod 43 is fixedly connected to the fixed rod 41. The pulleys 44 are fixed with two sets of steel wire ropes 16. One set of steel wire ropes 16 passes through the first pulley 42 and is connected to the sliding frame 3 on the left side. The other set of steel wire ropes 16 passes through the first pulley 42 and then passes around the second pulley. 45 is connected to the sliding frame 3 on the right side, and the steel wire ropes 16 are fixed in groups of two on the pulley 44. One group of steel wire ropes 16 passes through the first pulley 42 and is connected to the sliding frame 3 on the left, and the other group of steel wire ropes 16 passes through the first pulley 42 and then passes around the second pulley 45 to be connected to the sliding frame 3 on the right. The second hydraulic rod 43 is telescopically pushed to move the pulley 44, and the pulley 44 drives the two groups of steel wire ropes 16 to move the same distance, ensuring that the height of the sliding frame 3 is consistent, and preventing the situation where one end is higher than the other end when the slatted floor is lifted.
[0020] See also Figure 1 、 Figure 3 and Figure 4The left side of the sliding frame 3 is fixed with a hanging wire ring 31 and a hydraulic piston motor 32. An outer frame 33 is fixed between the two sliding frames 3. The outer frame 33 is used to warn and determine the range of the device for clamping the slatted floor, which is convenient for positioning and clamping the slatted floor. The output end of the hydraulic piston motor 32 passes through the outer frame 33 and is fixedly connected to the inner frame 34. The right end of the inner frame 34 passes through the outer frame 33 and is rotatably connected to the sliding frame 3 through a rotating rod. A first hydraulic rod 35 is fixed to the inner side of the outer frame 33. The telescopic ends of the first hydraulic rod 35 are respectively fixed with clamping plates 36. The clamping plates The plate 36 is slidably connected to the inner frame 34, and a cross brace 37 is fixed in the center of the inner frame 34. The first hydraulic rod 35 is extended by the hydraulic station 14, and the first hydraulic rod 35 moves against the clamping plate 36, so that the slatted plate is clamped and fixed between the clamping plate 36 and the cross brace 37, completing the fixation of the slatted plate. After completion, the sliding frame 3 is raised by the upper beam 4, thereby raising the slatted plate. After stacking them together, the first hydraulic rod 35 is controlled to be retracted to release the clamping of the slatted plate, completing the stacking. At the same time, the clamped slatted plate can be flipped by the hydraulic plunger motor 32.
[0021] See also Figure 2 、 Figure 3 and Figure 4 The lower ends of the two ground beams 1 are rotatably connected to two moving wheels 15 symmetrically arranged front and rear. By providing moving wheels 15 at the lower ends of the ground beam 1, it is convenient to move the device to a designated position to stack the slatted floor. The upper end of the ground beam 1 is fixed with a fixing frame 12, and the upper end of the fixing frame 12 is fixed with an electric control box 13. The upper end of the ground beam 1 is fixed with a hydraulic station 14. The hydraulic station 14 is connected with the first hydraulic rod 35 and the second hydraulic rod 43 through a pipeline, and the hydraulic piston motor 32, the first hydraulic rod 35 and the second hydraulic rod 43 are driven by the hydraulic station 14 respectively to work, without the need for additional power to drive, reducing the cost investment and facilitating unified control. One end of the wire rope 16 is fixedly connected to the pulley 44, and the other end of the wire rope 16 is fixed with a rope clamp. The wire rope 16 is connected to the corresponding hanging wire ring 31 through the rope clamp, and the wire rope 16 and the hanging wire ring 31 are connected by the rope clamp, which is convenient for replacement and maintenance of the wire rope 16.
[0022] When using this utility model:
[0023] First, after the device is moved to the stacking position by the moving wheel 15 on the ground beam 1, the second hydraulic rod 43 is controlled to be retracted. At this time, the sliding frame 3 falls, and the position between the clamping plate 36 and the cross brace 37 falls on the outside of the slatted floor that needs to be stacked. Then, the first hydraulic rod 35 is controlled to be extended by the hydraulic station 14. The first hydraulic rod 35 moves against the clamping plate 36, so that the slatted floor is clamped and fixed between the clamping plate 36 and the cross brace 37, completing the fixation of the slatted floor. Finally, the second hydraulic rod 43 is extended, and the sliding frame 3 is raised by the wire rope 16, so that the slatted floor is raised. After they are stacked together, the first hydraulic rod 35 is controlled to be retracted to release the clamping of the slatted floor, completing the stacking. At the same time, the clamped slatted floor can be flipped over by the hydraulic plunger motor 32.
[0024] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic stacking device for slatted floor panels, characterized by: It comprises two left-right symmetrically arranged ground beams (1), the upper ends of the ground beams (1) are each fixed with two front-back symmetrical upright posts (11), two sliding rods (2) are each fixed between the two upright posts (11), and the upper ends of the upright posts (11) are fixed with an upper beam (4); A sliding frame (3) is provided between the two upright posts (11), and the sliding frame (3) is slidably connected to the sliding rod (2). The upper beam (4) is rectangular, and two left-right symmetrical fixed rods (41) are fixed inside the upper beam (4). The left end of the fixed rod (41) on the left is connected to four first pulleys (42), and the right end of the fixed rod (41) on the right is connected to two second pulleys (45). A second hydraulic rod (43) and a pulley (44) are provided between the two fixed rods (41). The pulley (4 4) is slidably connected to the upper beam (4), the left end of the pulley (44) is transmission-connected to the telescopic end of the second hydraulic rod (43), the left end of the second hydraulic rod (43) is fixedly connected to the fixed rod (41), and the pulley (44) is fixed with two steel wire ropes (16) in groups of two. One group of steel wire ropes (16) passes through the first pulley (42) and is connected to the sliding frame (3) on the left side, and the other group of steel wire ropes (16) passes through the first pulley (42) and then passes around the second pulley (45) to be connected to the sliding frame (3) on the right side.
2. The automatic stacking device for slatted floor panels according to claim 1, characterized in that: A hanging wire ring (31) and a hydraulic piston motor (32) are fixed on the left side of the sliding frame (3); an outer frame (33) is fixed between the two sliding frames (3); the output end of the hydraulic piston motor (32) passes through the outer frame (33) and is fixedly connected to the inner frame (34); the right end of the inner frame (34) passes through the outer frame (33) and is rotatably connected to the sliding frame (3) through a rotating rod; a first hydraulic rod (35) is fixed on the inner side of the outer frame (33); the telescopic ends of the first hydraulic rod (35) are respectively fixed with clamps (36); the clamps (36) are slidably connected to the inner frame (34); and a cross brace (37) is fixed at the center of the inner frame (34).
3. The automatic stacking device for slatted floor panels according to claim 2, characterized in that: The lower ends of the two ground beams (1) are rotatably connected to two front-to-rear symmetrically arranged moving wheels (15); a fixing frame (12) is fixed to the upper end of the ground beam (1); an electric control box (13) is fixed to the upper end of the fixing frame (12); a hydraulic station (14) is fixed to the upper end of the ground beam (1); and the hydraulic station (14) is connected to a first hydraulic rod (35) and a second hydraulic rod (43) through a pipeline.
4. The automatic stacking device for slatted floor panels according to claim 2, characterized in that: One end of the steel wire rope (16) is fixedly connected to the pulley (44), and the other end of the steel wire rope (16) is fixed with a rope clamp, and the steel wire rope (16) is connected to the corresponding hanging wire ring (31) through the rope clamp.