Aluminum ingot feeding trolley
By designing an aluminum ingot feeding trolley and using a drive device and gravity sensor to control the flipping of the feeding tray and rotating plate, the problems of traditional manual feeding being time-consuming, labor-intensive and unsafe have been solved, and an efficient and safe aluminum ingot transfer and feeding process has been achieved.
Patent Information
- Application Number
- CN202422836358.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The traditional method of adding aluminum ingots relies on manual handling, which is time-consuming and labor-intensive, poses safety risks, and makes it difficult to ensure the accuracy and consistency of the added amount, affecting production efficiency and product quality.
An aluminum ingot feeding trolley is designed, which includes a feeding tray, a pushing assembly, a rotating plate and a driving device. The driving device controls the flipping of the feeding tray and the rotating plate. Combined with a gravity sensor and a vibrating part, the accuracy of the feeding amount and the smooth transportation of the material are ensured.
It achieves efficient and safe transportation of aluminum ingots, ensures the accuracy and consistency of the feeding amount, reduces the safety risks of manual operation, and improves production efficiency and environmental protection.
Smart Images

Figure CN223397116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of charging carts, in particular to an aluminum ingot charging cart. Background Art
[0002] During the casting and processing of aluminum ingots, feeding is an important and frequent operation. Traditional feeding methods usually rely on manual handling or simple mechanical devices. Manual handling of aluminum ingots is not only time-consuming and labor-intensive, but also requires a high level of physical strength from the operator, which can easily cause fatigue and work-related injuries. Traditional manual feeding methods are slow and cannot meet the needs of modern production lines for efficient production, affecting overall production efficiency. Manual handling and simple mechanical devices pose high safety risks during operation and are prone to accidents, such as aluminum ingots falling and improper operation, which pose a threat to the safety of operators. Manual feeding cannot guarantee the accuracy and consistency of the feeding amount each time, which may lead to quality problems in the production process. There may be insufficient or excessive material transfer, affecting production efficiency and product quality. Utility Model Content
[0003] The purpose of the utility model is to provide an aluminum ingot feeding trolley to solve the technical problem that the material transfer volume may be insufficient or excessive during the current aluminum ingot feeding process, thereby affecting production efficiency and product quality.
[0004] The present invention is achieved through the following technical solutions:
[0005] An aluminum ingot feeding trolley comprises a trolley body, a feeding tray, a first driving device, a rotating plate and a second driving device;
[0006] The feeding tray is hinged to the vehicle body via a first connecting shaft, and the feeding tray is provided with a pushing assembly that can reciprocate along the loading and unloading direction of the feeding tray;
[0007] The first driving device drives the feeding tray to rotate along the first connecting shaft so as to flip the feeding tray from the first station to the second station;
[0008] The rotating plate is hinged to the feeding tray via a second connecting shaft;
[0009] The second driving device drives the rotating plate to rotate along the second connecting shaft, so that the rotating plate flips from the first station to the second station.
[0010] In some embodiments, the pushing assembly includes a pushing plate and a pushing driving member connected to the pushing plate, the pushing plate is arranged in the feeding tray, and the pushing driving member drives the pushing plate to move back and forth along the loading and unloading direction of the feeding tray.
[0011] In some embodiments, the push plate is provided with a sliding auxiliary member, and the sliding auxiliary member is slidably connected to the feeding tray.
[0012] In some embodiments, a spring extending along the loading and unloading direction of the feeding tray is connected between the pushing plate and the feeding tray.
[0013] In some embodiments, a vibrating element is provided at the bottom of the feeding tray.
[0014] In some embodiments, a dust suction device is provided on the feeding tray.
[0015] In some embodiments, the feeding tray is provided with a gravity sensor.
[0016] The technical solution of the utility model has at least the following advantages and beneficial effects:
[0017] (1) The feeding tray and the rotating plate of the utility model can be turned over by the driving action of the first driving device and the second driving device. The turning over of the feeding tray can make it easier for the aluminum ingots to enter and exit the feeding tray, and facilitate the transportation and feeding of the aluminum ingots. The turning over of the rotating plate can control the closing or opening of the feeding tray to prevent leakage.
[0018] (2) The pushing assembly of the utility model includes a pushing plate and a pushing driving member, which can move back and forth along the loading and unloading direction of the feeding tray to ensure the smooth pushing out of the aluminum ingot, and can push the aluminum ingot to the target position according to demand, further improving the feeding speed and efficiency.
[0019] (3) The feeding tray of the present invention is provided with a gravity sensor, which can monitor the weight of the material in the feeding tray in real time, ensure the accuracy and consistency of the feeding amount, and avoid production problems caused by uneven feeding.
[0020] (4) The push plate of the utility model is provided with a sliding auxiliary part, which has a guiding effect on the push plate and ensures the relative position between the push plate and the feeding tray.
[0021] (5) The bottom of the feeding tray of the utility model is provided with a vibrating member, which helps the material to be discharged smoothly through vibration, thus avoiding waste caused by material blockage.
[0022] (6) The utility model has a dust collecting device on the feeding tray, which can effectively collect the dust generated during the feeding process, reduce environmental pollution, improve the working environment, and protect the health of operators.
[0023] (7) A spring extending along the loading and unloading direction of the feeding tray is connected between the push plate and the feeding tray of the utility model, providing additional buffering and reset functions, reducing the impact force during the feeding process, and extending the service life of the equipment.
[0024] (8) The utility model has reasonable design, simple structure and good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0026] Figure 1 A schematic structural diagram of the rotating plate of the aluminum ingot feeding trolley provided in an embodiment of the present utility model being located at the first station;
[0027] Figure 2 A schematic structural diagram of the rotating plate of the aluminum ingot feeding trolley provided in an embodiment of the present utility model being located at the second station;
[0028] icon:
[0029] 100. Vehicle body;
[0030] 200, feeding tray; 210, first connecting shaft;
[0031] 300, rotating plate; 310, second connecting shaft;
[0032] 400, push plate; 410, sliding auxiliary part. DETAILED DESCRIPTION
[0033] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0034] Example 1
[0035] The embodiment of the utility model provides an aluminum ingot feeding trolley to reduce manual operations while ensuring production efficiency.
[0036] See also Figure 1 as well as Figure 2 The aluminum ingot feeding trolley provided by the embodiment of the present utility model includes a trolley body 100, a feeding tray 200, a first driving device, a rotating plate 300 and a second driving device;
[0037] Car body 100;
[0038] The feeding tray 200 is hinged to the vehicle body 100 via a first connecting shaft 210. The feeding tray 200 is provided with a pushing assembly that can reciprocate along the loading and unloading direction of the feeding tray 200. The feeding tray 200 is internally provided with a pushing assembly that can reciprocate along the loading and unloading direction of the feeding tray 200, and is used to push the aluminum ingots out of the feeding tray 200. The feeding tray 200 includes a first bottom support plate, two first side support plates perpendicular to the first bottom surface, and a first rear support plate arranged perpendicular to the first bottom support plate.
[0039] The first driving device drives the feeding tray 200 to rotate along the first connecting shaft 210 so that the feeding tray 200 is flipped from the first station to the second station. In this embodiment, the first station of the feeding tray 200 is a horizontal position, and the second station of the feeding tray 200 is an inclined or vertical position. In this embodiment, the first driving device is a driving motor, which can accurately control the flipping angle and speed of the feeding tray 200 to ensure the stability and accuracy of the feeding process;
[0040] The rotating plate 300 is hinged to the feeding tray 200 through the second connecting shaft 310 and can be rotated along the second connecting shaft 310 under the action of the second driving device. The rotating plate 300 can close the feeding tray 200 to prevent the material from falling out from the front during the transfer process;
[0041] The second driving device drives the rotating plate 300 to rotate along the second connecting shaft 310 so that the rotating plate 300 flips from the first station to the second station. In this embodiment, the first station of the rotating plate 300 is a horizontal position, and the second station of the rotating plate 300 is an inclined or vertical position. In this embodiment, the second driving device is a driving motor. In this embodiment, the rotating plate 300 includes a second bottom support plate and a second side support plate vertically connected to the second bottom support plate. When the rotating plate 300 is located at the first station, the first bottom support plate and the second bottom support plate are located on the same plane, and the front end of the feeding tray 200 is in an open state. When the rotating plate 300 is located at the second station, the first bottom support plate and the second bottom support plate are set at an angle, and the front end of the feeding tray 200 is in a closed state to prevent material from falling.
[0042] In this embodiment, the feeding tray 200 is provided with an avoidance cavity for facilitating the turning of the rotating plate 300 , and the rotating plate 300 is partially located in the avoidance cavity when turning over.
[0043] In this embodiment, the pushing assembly includes a pushing plate 400 and a pushing driving member connected to the pushing plate 400. The pushing plate 400 is arranged in the feeding tray 200. The pushing driving member drives the pushing plate 400 to move back and forth along the loading and unloading direction of the feeding tray 200 to push the aluminum ingot out of the feeding tray 200. In this embodiment, the pushing driving member is a cylinder, a hydraulic cylinder or an electric push rod, which can provide sufficient thrust and stroke to ensure the smooth loading of the aluminum ingot.
[0044] In this embodiment, the push plate 400 is provided with a sliding auxiliary part 410, which is slidably connected to the feeding tray 200. The sliding auxiliary part 410 is a U-shaped groove with an opening downward, and is provided on both sides of the feeding tray 200. It can move back and forth along the extension direction of the feeding tray 200.
[0045] In this embodiment, a spring extending along the loading and unloading direction of the feeding tray 200 is connected between the push plate 400 and the feeding tray 200. The spring provides additional buffering and reset functions, reduces the impact force during the feeding process, and extends the service life of the equipment.
[0046] In this embodiment, a vibrating member is provided at the bottom of the feeding tray 200. In this embodiment, the vibrating member is a vibration motor or an electromagnetic vibrator, which generates vibration to help the material to be discharged smoothly, avoid blockage, and improve the feeding efficiency.
[0047] In this embodiment, the feeding tray 200 is provided with a gravity sensor, which is used to monitor the weight of the material in the feeding tray 200, ensure the accuracy and consistency of the feeding amount, ensure whether the feeding is completed, and improve production efficiency. In this embodiment, the gravity sensor is electrically connected to the central processing unit. In this embodiment, the central processing unit is a single-chip microcomputer.
[0048] The following describes in detail the use of the aluminum ingot feeding trolley according to Example 1 of the present invention:
[0049] When in use, the vehicle body 100 is moved to the aluminum ingot placement box under the control of the operator, and the second driving device is driven to work, and the second driving device drives the rotating plate 300 to flip along the second connecting shaft 310, so that the second bottom support plate of the rotating plate 300 and the first bottom support plate of the feeding tray 200 are in a horizontal state, and the first driving device is driven to work, and the feeding tray 200 is driven to rotate along the first connecting shaft 210, so that the feeding tray 200 is flipped in the horizontal direction to take the material, and the gravity sensor monitors the gravity data so that the material is taken to reach the target amount, and the second driving device drives the rotating plate 300 to flip along the second connecting shaft 310, so that the second bottom support plate of the rotating plate 300 and the first bottom support plate of the feeding tray 200 are in a horizontal state. The support plate is in a vertical state, closing the feeding tray 200. The vehicle body 100 moves to the feeding position under the control of the operator, driving the first driving device to work, driving the feeding tray 200 to rotate along the first connecting axis 210, so that the feeding tray 200 is flipped in the horizontal direction, and at the same time driving the second driving device to work, the second driving device drives the rotating plate 300 to flip along the second connecting axis 310, so that the second bottom support plate of the rotating plate 300 and the first bottom support plate of the feeding tray 200 are in a horizontal state for unloading. During the unloading process, the gravity data of the gravity sensor is monitored to determine whether the material is completely dumped, and the vibration effect of the vibration part is coordinated with the pushing action of the pushing component to control the complete transfer of the material.
[0050] Example 2
[0051] An embodiment of the utility model provides an aluminum ingot feeding trolley to reduce manual operations while ensuring production efficiency.
[0052] See also Figure 1 as well as Figure 2 The aluminum ingot feeding trolley provided in Example 2 of the present invention is different from Example 1 only in that, in this embodiment, a dust suction device is provided on the feeding tray 200, and the dust suction device includes a dust suction port and a dust suction pipe, which can effectively collect the dust generated during the feeding process, reduce environmental pollution, and improve the working environment. The dust suction port is provided at the top of the feeding tray 200.
[0053] The embodiments of the present invention have at least the following advantages:
[0054] (1) The feeding tray and the rotating plate of the utility model can be turned over by the driving action of the first driving device and the second driving device. The turning over of the feeding tray can make it easier for the aluminum ingots to enter and exit the feeding tray, and facilitate the transportation and feeding of the aluminum ingots. The turning over of the rotating plate can control the closing or opening of the feeding tray to prevent leakage.
[0055] (2) The pushing assembly of the utility model includes a pushing plate and a pushing driving member, which can move back and forth along the loading and unloading direction of the feeding tray to ensure the smooth pushing out of the aluminum ingots, further improving the feeding speed and efficiency.
[0056] (3) The feeding tray of the utility model is provided with a gravity sensor, which can monitor the weight of the material in the feeding tray in real time, ensure the accuracy and consistency of the feeding amount, and avoid production problems caused by uneven feeding.
[0057] (4) The push plate of the utility model is provided with a sliding auxiliary part, which has a guiding effect on the push plate and ensures the relative position between the push plate and the feeding tray.
[0058] (5) The bottom of the feeding tray of the utility model is provided with a vibrating member, which helps the material to be discharged smoothly through vibration, thus avoiding waste caused by material blockage.
[0059] (6) The utility model has a dust collecting device on the feeding tray, which can effectively collect the dust generated during the feeding process, reduce environmental pollution, improve the working environment, and protect the health of operators.
[0060] (7) A spring extending along the loading and unloading direction of the feeding tray is connected between the push plate and the feeding tray of the utility model, providing additional buffering and reset functions, reducing the impact force during the feeding process, and extending the service life of the equipment.
[0061] (8) The utility model has reasonable design, simple structure and good practicality.
[0062] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An aluminum ingot charging trolley, characterized in that: include: body; A feeding tray is hinged to the vehicle body via a first connecting shaft, and the feeding tray is provided with a pushing assembly that can reciprocate along the loading and unloading direction of the feeding tray; a first driving device, driving the feeding tray to rotate along the first connecting shaft so as to flip the feeding tray from the first station to the second station; A rotating plate is hinged to the feeding tray via a second connecting shaft; The second driving device drives the rotating plate to rotate along the second connecting shaft so that the rotating plate flips from the first station to the second station.
2. The aluminum ingot charging trolley according to claim 1, characterized in that: The pushing assembly includes a pushing plate and a pushing driving member connected to the pushing plate. The pushing plate is arranged in the feeding tray, and the pushing driving member drives the pushing plate to reciprocate along the loading and unloading direction of the feeding tray.
3. The aluminum ingot charging trolley according to claim 2, characterized in that: The push plate is provided with a sliding auxiliary member, and the sliding auxiliary member is slidably connected to the feeding tray.
4. The aluminum ingot charging trolley according to claim 2, characterized in that: A spring extending along the loading and unloading direction of the feeding tray is connected between the pushing plate and the feeding tray.
5. The aluminum ingot charging trolley according to any one of claims 1 to 4, characterized in that: A vibrating piece is provided at the bottom of the feeding tray.
6. The aluminum ingot charging trolley according to any one of claims 1 to 4, characterized in that: A dust collecting device is provided on the feeding tray.
7. The aluminum ingot charging trolley according to any one of claims 1 to 4, characterized in that: The feeding tray is provided with a gravity sensor.