Winding equipment for denim processing
By designing a winding device with an adjustment mechanism and a servo motor, the problem of tension adjustment of denim fabric was solved, uniform winding of the fabric and tight arrangement of fibers were achieved, and product quality and production efficiency were improved.
Patent Information
- Application Number
- CN202422858062.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing denim fabric winding devices cannot effectively adjust the tension, resulting in deformation, looseness, wrinkles, knots or uneven winding of the fabric during the winding process, affecting product quality and production efficiency.
A winding device including a base plate, a baffle, a servo motor, a winding roller and an adjustment mechanism was designed. The tension of the denim fabric was adjusted by the adjustment mechanism, and the servo motor was used to control the movement of the threaded rod and the threaded sleeve to achieve stretching and tension control of the fabric.
The fabric is made uniform and flat during the winding process, which improves the appearance quality and the density of fiber arrangement, enhances the tensile strength and wear resistance of the fabric, and ensures the stability and durability of the finished fabric.
Smart Images

Figure CN223397130U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding device for processing denim, belonging to the technical field of winding devices. Background Art
[0002] Denim is a twill fabric, typically made of dyed warp yarns and undyed weft yarns, creating a sturdy fabric with a unique texture. Its uniqueness lies in the fact that the warp yarns are often dyed with indigo, while the weft yarns remain natural. After weaving, they form a classic blue or other varying shades. In order to wind the finished denim into rolls in a certain way for easy storage, transportation, and subsequent processing and use, a winding device is required to wind the denim fabric.
[0003] However, the existing denim fabric winding device is unable to adjust the tension of the denim fabric during use. Excessive tension may cause the fabric to deform or stretch during the winding process, resulting in uneven texture or tearing on the fabric surface, affecting the quality of the fabric. Secondly, too low tension will cause the fabric to be loose and not tightly wound, and it is easy to wrinkle, knot or wrap unevenly, and may even cause the fabric to be misplaced or blocked during subsequent processing. The accumulation of these problems over a long period of time will not only reduce production efficiency, but may also increase the scrap rate, ultimately affecting the product qualification rate and overall production cost.
[0004] Therefore, a winding device for processing denim is proposed. Utility Model Content
[0005] In view of this, the present invention provides a winding device for denim processing to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0006] The technical solution of the utility model is achieved as follows: a winding device for denim processing, comprising a base plate, a baffle fixedly mounted on the top of the base plate, a first servo motor fixedly mounted on the right side of the baffle, a winding roller fixedly mounted on the output end of the first servo motor, an adjustment mechanism provided on the top of the base plate, the adjustment mechanism comprising a base, a connecting frame, a threaded rod, a threaded sleeve and an adjustment seat, the base fixedly mounted on the top of the base plate, the connecting frame fixedly connected to the bottom of the base, the threaded rod movably connected to the inner side of the connecting frame, the threaded sleeve threadedly connected to the surface of the threaded rod, and the adjustment seat fixedly connected to the top of the threaded sleeve.
[0007] Further preferably, an electric telescopic rod is fixedly installed on the top of the adjustment seat, a base plate is fixedly installed on the upper end of the electric telescopic rod, connecting plates are fixedly installed on the left and right sides of the top of the base plate, and auxiliary rollers are movably connected to the inner side of the connecting plate.
[0008] Further preferably, a second servo motor is fixedly mounted on the front side of the connecting frame, and an output end of the second servo motor is fixedly connected to the threaded rod.
[0009] Further preferably, a guide block is fixedly mounted on the lower end of the threaded sleeve, a guide groove is provided at the bottom inner side of the connecting frame, and the guide block is slidably connected to the inner side of the guide groove.
[0010] Further preferably, a through slot is provided on the top of the base, and the adjustment seat passes through the through slot and is connected to the threaded sleeve.
[0011] Further preferably, a motor cover is fixedly mounted on the front side of the connecting frame, and the second servo motor is located inside the motor cover.
[0012] Further preferably, positioning bolts are fixedly installed around the top of the base plate, and the lower ends of the positioning bolts pass through the base plate and extend to the bottom of the base plate.
[0013] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0014] First, the utility model can stretch the denim fabric during winding through the setting of the adjustment mechanism, thereby adjusting the tension. By appropriately stretching the fabric and accurately controlling the tension, it can ensure that the fabric is even and flat during the winding process, avoiding wrinkles, sagging or uneven texture, and improving the appearance quality of the fabric. Secondly, adjusting the tension can make the fibers of the fabric more tightly arranged, thereby enhancing the fabric's tensile resistance and wear resistance, and ensuring that the finished fabric maintains better stability and durability in subsequent use.
[0015] 2. The utility model can play a guiding role through the setting of the guide block and the guide groove, thereby preventing the threaded sleeve from deflecting during the movement. The setting of the through groove can improve the stability of the adjustment seat during the movement. The setting of the motor cover can protect the second servo motor to prevent external collisions that may cause the second servo motor to malfunction. The setting of the positioning bolts can connect the base plate to the external structure, thereby improving the overall stability.
[0016] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0018] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the three-dimensional rear view structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;
[0021] Figure 4 This is a schematic structural diagram of the electric telescopic rod of the utility model in a disassembled state.
[0022] Figure numerals: 1. Base plate; 2. Baffle; 3. First servo motor; 4. Winding roller; 5. Adjusting mechanism; 501. Base; 502. Connecting frame; 503. Second servo motor; 504. Threaded rod; 505. Threaded sleeve; 506. Adjusting seat; 507. Electric telescopic rod; 508. Bottom plate; 509. Connecting plate; 510. Auxiliary roller; 6. Guide block; 7. Guide groove; 8. Through groove; 9. Motor cover; 10. Positioning bolt. DETAILED DESCRIPTION
[0023] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0024] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0025] Example 1
[0026] like Figure 1-4As shown, the embodiment of the present invention provides a winding device for processing denim, including a base plate 1, a baffle 2 is fixedly installed on the top of the base plate 1, a first servo motor 3 is fixedly installed on the right side of the baffle 2, a winding roller 4 is fixedly installed on the output end of the first servo motor 3, an adjustment mechanism 5 is provided on the top of the base plate 1, the adjustment mechanism 5 includes a base 501, a connecting frame 502, a threaded rod 504, a threaded sleeve 505 and an adjustment seat 506, the base 501 is fixedly installed on the top of the base plate 1, the connecting frame 502 is fixedly connected to the bottom of the base 501, and the threaded rod 504 is movably connected to On the inner side of the connecting frame 502, the threaded sleeve 505 is threadedly connected to the surface of the threaded rod 504, the adjusting seat 506 is fixedly connected to the top of the threaded sleeve 505, the top of the adjusting seat 506 is fixedly installed with an electric telescopic rod 507, the upper end of the electric telescopic rod 507 is fixedly installed with a base plate 508, the left and right sides of the top of the base plate 508 are fixedly installed with connecting plates 509, the inner side of the connecting plate 509 is movably connected with an auxiliary roller 510, the front side of the connecting frame 502 is fixedly installed with a second servo motor 503, and the output end of the second servo motor 503 is fixedly connected to the threaded rod 504.
[0027] By setting the adjustment mechanism 5, the denim fabric can be stretched during winding, thereby adjusting the tension. By appropriately stretching the fabric and accurately controlling the tension, it can be ensured that the fabric is even and flat during the winding process, avoiding wrinkles, looseness or uneven texture, and improving the appearance quality of the fabric. Secondly, adjusting the tension can make the fibers of the fabric more tightly arranged, thereby enhancing the fabric's tensile resistance and wear resistance, and ensuring that the finished fabric maintains better stability and durability in subsequent use.
[0028] Example 2
[0029] In one embodiment, a guide block 6 is fixedly installed on the lower end of the threaded sleeve 505, a guide groove 7 is opened at the bottom of the inner side of the connecting frame 502, the guide block 6 is slidably connected to the inner side of the guide groove 7, a through groove 8 is opened at the top of the base 501, the adjustment seat 506 passes through the through groove 8 and is connected to the threaded sleeve 505, a motor cover 9 is fixedly installed on the front side of the connecting frame 502, the second servo motor 503 is located on the inner side of the motor cover 9, and positioning bolts 10 are fixedly installed on all four sides of the top of the base plate 1, and the lower end of the positioning bolts 10 passes through the base plate 1 and extends to the bottom of the base plate 1.
[0030] The setting of the guide block 6 and the guide groove 7 can play a guiding role to prevent the threaded sleeve 505 from deflecting during the movement. The setting of the through groove 8 can improve the stability of the adjustment seat 506 during the movement. The setting of the motor cover 9 can protect the second servo motor 503 to prevent external collisions that may cause the second servo motor 503 to malfunction. The setting of the positioning bolt 10 can connect the base plate 1 to the external structure to improve the overall stability.
[0031] When the utility model is in operation: after the denim fabric passes between the auxiliary rollers 510 and is wound around the surface of the winding roller 4, the first servo motor 3 can be started to drive the winding roller 4 at the output end to rotate. While the winding roller 4 rotates, the denim fabric will be wound. When the tension of the denim fabric needs to be adjusted during the winding process, the second servo motor 503 can be started to drive the threaded rod 504 at the output end to rotate. During the rotation of the threaded rod 504, the threaded sleeve 505 is driven to move laterally through the action of the threaded connection, thereby driving the adjustment seat 506, the electric telescopic rod 507 and the auxiliary roller 510 to move laterally. While the auxiliary roller 510 moves, the denim fabric will be stretched. At the same time, by starting the electric telescopic rod 507, the bottom plate 508, the connecting plate 509 and the auxiliary roller 510 can be driven to move longitudinally, thereby further adjusting the tension of the denim fabric.
[0032] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
Claims
1. A winding device for processing denim, comprising a substrate (1), characterized in that: A baffle (2) is fixedly mounted on the top of the base plate (1), a first servo motor (3) is fixedly mounted on the right side of the baffle (2), a winding roller (4) is fixedly mounted on the output end of the first servo motor (3), an adjustment mechanism (5) is provided on the top of the base plate (1), the adjustment mechanism (5) comprises a base (501), a connecting frame (502), a threaded rod (504), a threaded sleeve (505) and an adjustment seat (506), the base (501) is fixedly mounted on the top of the base plate (1), the connecting frame (502) is fixedly connected to the bottom of the base (501), the threaded rod (504) is movably connected to the inner side of the connecting frame (502), the threaded sleeve (505) is threadedly connected to the surface of the threaded rod (504), and the adjustment seat (506) is fixedly connected to the top of the threaded sleeve (505).
2. The winding device for denim processing according to claim 1, characterized in that: An electric telescopic rod (507) is fixedly mounted on the top of the adjustment seat (506), a bottom plate (508) is fixedly mounted on the upper end of the electric telescopic rod (507), connecting plates (509) are fixedly mounted on both the left and right sides of the top of the bottom plate (508), and an auxiliary roller (510) is movably connected to the inner side of the connecting plate (509).
3. The winding device for denim processing according to claim 1, characterized in that: A second servo motor (503) is fixedly mounted on the front side of the connecting frame (502), and an output end of the second servo motor (503) is fixedly connected to a threaded rod (504).
4. The winding device for denim processing according to claim 1, characterized in that: A guide block (6) is fixedly mounted on the lower end of the threaded sleeve (505), a guide groove (7) is provided at the bottom of the inner side of the connecting frame (502), and the guide block (6) is slidably connected to the inner side of the guide groove (7).
5. The winding device for denim processing according to claim 1, characterized in that: A through slot (8) is provided on the top of the base (501), and the adjustment seat (506) passes through the through slot (8) and is connected to the threaded sleeve (505).
6. The winding device for denim processing according to claim 3, characterized in that: A motor cover (9) is fixedly mounted on the front side of the connecting frame (502), and the second servo motor (503) is located inside the motor cover (9).
7. The winding device for denim processing according to claim 1, characterized in that: Positioning bolts (10) are fixedly installed on all four sides of the top of the base plate (1), and the lower ends of the positioning bolts (10) pass through the base plate (1) and extend to the bottom of the base plate (1).