Deviation rectifying protector for plastic film rolling

By designing the correcting mechanism and clamping mechanism of the correcting protector, the problem of detection error when winding films of different widths is solved, and efficient correcting and winding effects are achieved.

CN223397134UActive Publication Date: 2025-09-30DONGYING ZHAOYUAN AVIATION NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422269943.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-30
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the prior art, when a plastic film winding device is faced with films of different widths, the position of the correction sensor cannot be adjusted, resulting in detection errors and inability to effectively correct the deviation.

Method used

A plastic film winding device with a deviation correction mechanism, a clamping mechanism and a detection and adjustment mechanism is designed. Through the cooperation of a hydraulic cylinder and a motor, the sensor spacing is adjusted and the film is corrected and clamped to adapt to the winding of films of different widths.

Benefits of technology

It realizes effective deviation correction and winding of films of different widths, and improves detection accuracy and winding quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223397134U_ABST
    Figure CN223397134U_ABST
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Abstract

The utility model provides a deviation rectifying protector for winding a plastic film. The deviation rectifying protector for winding the plastic film comprises a workbench, wherein a deviation rectifying mechanism, a clamping mechanism and a detecting and adjusting mechanism are mounted on the workbench; the deviation rectifying mechanism comprises two mounting frames, a [-shaped frame, a fixed shaft, a fixed roller, a rectangular plate and a first hydraulic cylinder, the two mounting frames are both mounted at the top of the workbench, the [-shaped frame is arranged between the two mounting frames, the fixed shaft is rotatably mounted in the [-shaped frame, the fixed roller fixedly sleeves the fixed shaft, and the rectangular plate is fixedly connected with the first hydraulic cylinder. The rectangular plate is fixedly mounted on the [-shaped frame, the first hydraulic cylinders are fixedly mounted on the corresponding mounting frames, and output shafts of the first hydraulic cylinders are fixedly connected with the rectangular plate. The deviation rectification protector for winding the plastic film has the advantages that deviation rectification can be carried out on the plastic film in the process of winding the plastic film, and the deviation rectification protector is suitable for different widths.
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Description

Technical Field

[0001] The utility model belongs to the technical field of winding and deviation correction, in particular to a deviation correction protector for winding a plastic film. Background Art

[0002] Films made of polyvinyl chloride, polyethylene, polypropylene, polystyrene, and other resins are used for packaging and as coatings. Plastic packaging and plastic packaging products are increasingly occupying a larger share of the market, especially composite plastic flexible packaging, which has been widely used in the fields of food, medicine, and chemical industry. Among them, food packaging accounts for the largest proportion, such as beverage packaging, quick-frozen food packaging, steamed food packaging, fast food packaging, etc. These products have brought great convenience to people's lives.

[0003] In the related technology, a correction device for winding up plastic film is disclosed, including a bracket, a guide roller and a winding roller, a correction device is provided on one side of the guide roller, and the correction device includes a support base, the bottom end of the support base is fixedly connected to the bracket, the top of the support base is provided with a vertical rod, the top of the vertical rod is provided with a correction roller, the bottom end of the correction roller is hinged to the top end of the vertical rod, the surface of the vertical rod is provided with a balance spring, the bottom end of the balance spring is fixedly connected to the support base, and the top end of the balance spring is fixedly connected to the bottom of the correction roller. It is provided with a correction device, when the correction sensor senses that the plastic film on the surface of the winding roller is winding to the left, it sends a signal to the single-chip microcomputer, the single-chip microcomputer controls the motor speed to slow down, and at the same time controls the extension of the second electric telescopic rod, and controls the extension of the first electric telescopic rod on the left side of the correction device, driving the left side of the correction roller to move upward, thereby realizing the correction of the plastic film.

[0004] However, the above structure still has some shortcomings. When the device is rolling up plastic films of different widths, it is unable to adjust the position of the deviation correction sensor, which may easily lead to detection errors.

[0005] Therefore, it is necessary to provide a new plastic film winding and correcting protector to solve the above technical problems. Utility Model Content

[0006] The technical problem solved by the utility model is to provide a deviation-correcting protector which can correct the deviation of a plastic film during the process of winding the plastic film and is suitable for winding plastic films of different widths.

[0007] In order to solve the above technical problems, the utility model provides a plastic film winding correction protector comprising: a workbench, on which a correction mechanism, a clamping mechanism and a detection and adjustment mechanism are installed;

[0008] The deviation rectifying mechanism includes two mounting frames, a U-shaped frame, a fixed shaft, a fixed roller, a rectangular plate and a first hydraulic cylinder. The two mounting frames are both mounted on the top of the workbench. The U-shaped frame is arranged between the two mounting frames. The fixed shaft is rotatably mounted in the U-shaped frame. The fixed roller is fixedly sleeved on the fixed shaft. The rectangular plate is fixedly mounted on the U-shaped frame. The first hydraulic cylinder is fixedly mounted on the corresponding mounting frame. The output shaft of the first hydraulic cylinder is fixedly connected to the rectangular plate;

[0009] The clamping mechanism includes two strip-shaped through slots, two second hydraulic cylinders, two adjusting blocks, a pressing shaft and a pressing roller. The two strip-shaped through slots are both opened on the U-shaped frame. The two second hydraulic cylinders are respectively fixedly mounted in the two strip-shaped through slots. The two adjusting blocks are respectively fixedly mounted on the output shafts of the two second hydraulic cylinders. The pressing shaft is rotatably mounted on the two adjusting blocks. The pressing roller is fixedly sleeved on the pressing shaft.

[0010] As a further scheme of the present utility model, the detection and adjustment mechanism includes a bidirectional threaded rod, a first motor, two internally threaded sliders and two deviation rectifying sensors. The bidirectional threaded rod is rotatably mounted on the two mounting frames. The first motor is fixedly mounted on the corresponding mounting frame. The output shaft of the first motor is fixedly connected to one end of the bidirectional threaded rod. The two internally threaded sliders are both threadedly sleeved on the bidirectional threaded rod. The two deviation rectifying sensors are respectively fixedly mounted on the bottoms of the two internally threaded sliders.

[0011] As a further scheme of the present utility model, two first vertical plates are fixedly mounted on the top of the workbench. Two guide rods are rotatably mounted on the two first vertical plates. Guide rollers are sleeved on the two guide rods.

[0012] As a further scheme of the present utility model, two second vertical plates are fixedly mounted on the top of the workbench. A winding shaft is rotatably mounted on the two second vertical plates. A winding roller is fixedly sleeved on the winding shaft. A second motor is fixedly mounted on the corresponding second vertical plate. The output shaft of the second motor is fixedly connected to one end of the winding shaft.

[0013] As a further scheme of the present utility model, two support sliding rods are fixedly mounted between the two mounting frames. Two support sliders are slidably sleeved on the two support sliding rods. The four support sliders are all fixedly connected to the U-shaped frame.

[0014] As a further scheme of the present utility model, a guide sliding rod is fixedly mounted between the two mounting frames. The guide sliding rod penetrates through the two internally threaded sliders and is slidably connected to the internally threaded sliders.

[0015] Compared with the related technology, the deviation rectifying and protecting device for plastic film winding provided by the present utility model has the following beneficial effects:

[0016] 1. The utility model enables the deviation correction of the plastic film by setting a deviation correction mechanism. When the deviation correction sensor detects that the plastic film is offset, the fixed roller and the pressing roller are moved to correct the deviation of the plastic film.

[0017] 2. The utility model enables the clamping of the plastic film by setting a clamping mechanism, making the pressing roller move upward to cooperate with the fixed roller to clamp the plastic film.

[0018] 3. The utility model enables the adjustment of the distance between two deviation correction sensors according to the width of the plastic film by setting a detection and adjustment mechanism, so as to detect the edges of the plastic film through the two deviation correction sensors. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] For the convenience of those skilled in the art to understand, the following further illustrates the present utility model with reference to the accompanying drawings.

[0020] Figure 1 is a schematic diagram of the overall structure of the deviation correction protector for plastic film winding provided by the present utility model;

[0021] Figure 2 is a schematic diagram of the first partial structure of the deviation correction protector for plastic film winding provided by the present utility model;

[0022] Figure 3 is a schematic diagram of the second partial structure of the deviation correction protector for plastic film winding provided by the present utility model.

[0023] In the figure: 1. Workbench; 2. Mounting frame; 3. C-shaped frame; 4. Fixed shaft; 5. Fixed roller; 6. Rectangular plate; 7. First hydraulic cylinder; 8. Strip-shaped through groove; 9. Second hydraulic cylinder; 10. Adjusting block; 11. Pressing shaft; 12. Pressing roller; 13. Bidirectional threaded rod; 14. First motor; 15. Internal thread slider; 16. Deviation correction sensor; 17. First vertical plate; 18. Guide rod; 19. Guide roller; 20. Second vertical plate; 21. Winding shaft; 22. Winding roller; 23. Second motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Please refer to Figure 1 , Figure 2 and Figure 3 , where Figure 1 is a schematic diagram of the overall structure of the deviation correction protector for plastic film winding provided by the present utility model; Figure 2 is a schematic diagram of the first partial structure of the deviation correction protector for plastic film winding provided by the present utility model; Figure 3 is a schematic diagram of the second partial structure of the deviation correction protector for plastic film winding provided by the present utility model. The deviation correction protector for plastic film winding includes: a workbench 1, on which a deviation correction mechanism, a clamping mechanism and a detection and adjustment mechanism are installed;

[0025] The deviation rectifying mechanism includes two mounting brackets 2, a U-shaped frame 3, a fixed shaft 4, a fixed roller 5, a rectangular plate 6 and a first hydraulic cylinder 7. The two mounting brackets 2 are both installed on the top of the workbench 1. The U-shaped frame 3 is arranged between the two mounting brackets 2. The fixed shaft 4 is rotatably installed in the U-shaped frame 3. The fixed roller 5 is fixedly sleeved on the fixed shaft 4. The rectangular plate 6 is fixedly installed on the U-shaped frame 3. The first hydraulic cylinder 7 is fixedly installed on the corresponding mounting bracket 2. The output shaft of the first hydraulic cylinder 7 is fixedly connected to the rectangular plate 6;

[0026] The clamping mechanism includes two strip-shaped through grooves 8, two second hydraulic cylinders 9, two adjusting blocks 10, a pressing shaft 11 and a pressing roller 12. The two strip-shaped through grooves 8 are both opened on the U-shaped frame 3. The two second hydraulic cylinders 9 are respectively fixedly installed in the two strip-shaped through grooves 8. The two adjusting blocks 10 are respectively fixedly installed on the output shafts of the two second hydraulic cylinders 9. The pressing shaft 11 is rotatably installed on the two adjusting blocks 10. The pressing roller 12 is fixedly sleeved on the pressing shaft 11.

[0027] As Figure 2 shown, the detection and adjustment mechanism includes a bidirectional threaded rod 13, a first motor 14, two internally threaded sliders 15 and two deviation rectifying sensors 16. The bidirectional threaded rod 13 is rotatably installed on the two mounting brackets 2. The first motor 14 is fixedly installed on the corresponding mounting bracket 2. The output shaft of the first motor 14 is fixedly connected to one end of the bidirectional threaded rod 13. The two internally threaded sliders 15 are both threadedly sleeved on the bidirectional threaded rod 13. The two deviation rectifying sensors 16 are respectively fixedly installed on the bottoms of the two internally threaded sliders 15;

[0028] By setting the detection and adjustment mechanism, the distance between the two deviation rectifying sensors 16 can be adjusted according to the width of the plastic film, so that the edges of the plastic film can be detected by the two deviation rectifying sensors 16. [[ID=*]]

[0029] As Figure 1 shown, two first vertical plates 17 are fixedly installed on the top of the workbench 1. Two guide rods 18 are rotatably installed on the two first vertical plates 17. Guide rollers 19 are sleeved on the two guide rods 18;

[0030] By setting the first vertical plates 17, the guide rods 18 and the guide rollers 19, the plastic film can be guided during the winding process of the plastic film.

[0031] As Figure 1As shown, two second vertical plates 20 are fixedly installed on the top of the workbench 1. A winding shaft 21 is rotatably installed on the two second vertical plates 20. A winding roller 22 is fixedly sleeved on the winding shaft 21. A second motor 23 is fixedly installed on the corresponding second vertical plate 20. The output shaft of the second motor 23 is fixedly connected to one end of the winding shaft 21;

[0032] By providing the second vertical plate 20, the winding shaft 21, the winding roller 22 and the second motor 23, the plastic film can be wound by the rotation of the winding roller 22.

[0033] As Figure 2 shown, two support sliding rods are fixedly installed between the two mounting brackets 2. Two support sliders are slidably sleeved on each of the two support sliding rods. The four support sliders are all fixedly connected to the U-shaped frame 3;

[0034] By providing the support sliding rods and the support sliders, the U-shaped frame 3 can be supported and restricted, so that the U-shaped frame 3 can move smoothly.

[0035] As Figure 2 shown, a guiding sliding rod is fixedly installed between the two mounting brackets 2. The guiding sliding rod penetrates through the two internally threaded sliders 15 and is slidably connected to the internally threaded sliders 15;

[0036] By providing the guiding sliding rod, the two internally threaded sliders 15 can be restricted, so that the internally threaded sliders 15 can move smoothly and avoid following the rotation of the double-threaded rod 13.

[0037] The working principle of the deviation rectifying and protecting device for plastic film winding provided by the present utility model is as follows:

[0038] First step: Start the first motor 14. The first motor 14 drives the double-threaded rod 13 to rotate. The double-threaded rod 13 drives the two internally threaded sliders 15 to approach each other. The internally threaded sliders 15 drive the deviation rectifying sensors 16 to approach each other. Thus, the distance between the two deviation rectifying sensors 16 is adjusted according to the width of the plastic film, so as to detect the edges of plastic films with different widths. Start the second motor 23. The second motor 23 drives the winding shaft 21 to rotate. The winding shaft 21 drives the winding roller 22 to rotate so as to wind the plastic film;

[0039] The second step: if it is detected that the plastic film is deflected, when it deflects to the left, start the first hydraulic cylinder 7, and the first hydraulic cylinder 7 drives the shaped frame 3 to move to the right through the rectangular plate 6, thereby driving the plastic film to move to the right through the fixed roller 5 and the pressure roller 12. When it deflects to the right, start the first hydraulic cylinder 7, and the first hydraulic cylinder 7 drives the shaped frame 3 to move to the left through the rectangular plate 6, thereby driving the plastic film to move to the left through the fixed roller 5 and the pressure roller 12. After the plastic film is corrected and rolled up normally, start the second hydraulic cylinder 9, and the second hydraulic cylinder 9 drives the adjustment block 10, the pressure shaft 11 and the pressure roller 12 to move downward, and then start the first hydraulic cylinder 7 to reset the shaped frame 3.

[0040] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0041] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments or applied directly or indirectly without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A plastic film winding device for correcting deviation, characterized in that: Including: A workbench, on which a deviation rectifying mechanism, a clamping mechanism and a detection and adjustment mechanism are installed; The deviation rectifying mechanism includes two mounting frames, a U-shaped frame, a fixed shaft, a fixed roller, a rectangular plate and a first hydraulic cylinder. The two mounting frames are both installed on the top of the workbench. The U-shaped frame is arranged between the two mounting frames. The fixed shaft is rotatably installed in the U-shaped frame. The fixed roller is fixedly sleeved on the fixed shaft. The rectangular plate is fixedly installed on the U-shaped frame. The first hydraulic cylinder is fixedly installed on the corresponding mounting frame. The output shaft of the first hydraulic cylinder is fixedly connected to the rectangular plate; The clamping mechanism includes two strip-shaped through grooves, two second hydraulic cylinders, two adjusting blocks, a pressing shaft and a pressing roller. The two strip-shaped through grooves are both opened on the U-shaped frame. The two second hydraulic cylinders are respectively fixedly installed in the two strip-shaped through grooves. The two adjusting blocks are respectively fixedly installed on the output shafts of the two second hydraulic cylinders. The pressing shaft is rotatably installed on the two adjusting blocks. The pressing roller is fixedly sleeved on the pressing shaft.

2. The plastic film winding correcting protector according to claim 1, characterized in that: The detection and adjustment mechanism includes a bidirectional threaded rod, a first motor, two internally threaded sliders and two deviation rectifying sensors. The bidirectional threaded rod is rotatably installed on the two mounting frames. The first motor is fixedly installed on the corresponding mounting frame. The output shaft of the first motor is fixedly connected to one end of the bidirectional threaded rod. The two internally threaded sliders are both threadedly sleeved on the bidirectional threaded rod. The two deviation rectifying sensors are respectively fixedly installed on the bottoms of the two internally threaded sliders.

3. The plastic film winding correcting protector according to claim 1, characterized in that: Two first vertical plates are fixedly installed on the top of the workbench. Two guide rods are rotatably installed on the two first vertical plates. Guide rollers are sleeved on the two guide rods.

4. The plastic film winding correcting and protecting device according to claim 1, characterized in that: Two second vertical plates are fixedly installed on the top of the workbench. A winding shaft is rotatably installed on the two second vertical plates. A winding roller is fixedly sleeved on the winding shaft. A second motor is fixedly installed on the corresponding second vertical plate. The output shaft of the second motor is fixedly connected to one end of the winding shaft.

5. The plastic film winding correcting and protecting device according to claim 1, characterized in that: Two support slide rods are fixedly installed between the two mounting frames. Two support sliders are slidably sleeved on the two support slide rods. The four support sliders are all fixedly connected to the U-shaped frame.

6. The plastic film winding correcting protector according to claim 1, characterized in that: A guide slide rod is fixedly installed between the two mounting frames. The guide slide rod penetrates through the two internally threaded sliders and is slidably connected to the internally threaded sliders.