Movable material distribution mechanism for high-pressure dehydration

Through the design of the movable feeding mechanism, the servo motor is used to drive the threaded rod and the gear rack system to achieve uniform distribution of the sludge in the silo, solving the problem of long feeding time in the existing technology and improving the efficiency of sludge dewatering treatment.

CN223397610UActive Publication Date: 2025-09-30TIANJIN NINGCHUANG ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422703151.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-30
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing sludge dewatering equipment takes a long time in the uniform distribution process, affecting work efficiency.

Method used

A movable feeding mechanism is adopted, and a servo motor is used to drive the threaded rod to drive the slider and the feeding funnel connected to the slider to move back and forth above the silo. The engagement of the gear and rack drives the connecting rod and the adjusting blade to rotate, thereby achieving uniform discharge of sludge.

Benefits of technology

It achieves uniform distribution of sludge in the silo, improves distribution efficiency, avoids sludge accumulation, and improves the efficiency of sludge dewatering treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge dewatering, and discloses a movable material distribution mechanism for high-pressure dewatering, which comprises a stock bin, a material distribution funnel is arranged above the stock bin, and a material distribution groove is arranged at the bottom end of the material distribution funnel; and the first adjusting mechanism is used for adjusting the material distribution position of the material distribution funnel and comprises two groups of sliding blocks. The servo motor is controlled to work, the threaded rod can drive the distributing hopper connected with the sliding block to move front and back above the stock bin, sludge is prevented from being accumulated on one side of the stock bin, the gear on the outer side of the sliding block is meshed with the rack, and in the moving process of the sliding block, the gear can drive the connecting rod to rotate; therefore, the adjusting blade is driven to rotate in the material distribution groove, the discharge amount of sludge can be automatically controlled, and the sludge can be uniformly discharged into the material bin.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dehydration, in particular to a movable material distribution mechanism for high-pressure dehydration. Background Art

[0002] Numerous domestic sewage treatment plants generate large quantities of sludge daily. Currently, the primary dewatering equipment used includes belt (concentrating) filter presses, centrifuges, and chamber filter presses. Traditional dewatering typically results in sludge with a moisture content of around 80%. This level of sludge must undergo subsequent treatment to meet environmental protection requirements. Prior to dewatering, the sludge must be evenly distributed.

[0003] After searching, the publication number CN205007711U was found, which discloses a new type of uniform distribution device for sludge dewatering belt filter press, which includes a material limiting mechanism, a silo, a material sorting mechanism, and a distribution mechanism. A certain distance is set between the material limiting mechanism and the filter belt. The rotational movement of the material limiting mechanism is relative to the horizontal movement of the filter belt. The material sorting mechanism reciprocates and evenly distributes the sludge falling into the silo through the material sorting rake teeth. The distribution mechanism is composed of two distribution rollers with thorns that rotate relative to each other.

[0004] In the process of realizing the present utility model, the inventors found that there are at least the following problems in the prior art that have not been solved. In the above case, the reciprocating motion provided by the rocker motor and the rocker connecting rod device is used to evenly distribute the sludge falling in the middle of the silo to the entire range of the silo through the material sorting rake teeth. However, during use, it takes a lot of time to evenly distribute the sludge in the silo, which affects work efficiency.

[0005] Therefore, we propose a movable cloth mechanism for high-pressure dehydration, which can solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a movable material distribution mechanism for high-pressure dehydration, which solves the problems raised in the background technology.

[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a movable material distributing mechanism for high-pressure dehydration, comprising a hopper, a material distributing funnel is provided above the hopper, and a material distributing trough is provided at the bottom end of the material distributing funnel; a first adjusting mechanism: used to adjust the material distributing position of the material distributing funnel, the first adjusting mechanism comprises two groups of sliders, the two groups of sliders are symmetrically mounted on both sides of the material distributing funnel, a threaded groove is horizontally penetrated at the lower end of the front side of the slider, a threaded rod is threadedly connected to the inner side of the threaded groove, a bracket is horizontally symmetrically mounted above the two sides of the hopper, and a servo motor is fixedly connected to the outer side of the bracket; a second adjusting mechanism: used to adjust the discharge amount of the material distributing funnel, the second adjusting mechanism comprises a connecting rod and a rack, the connecting rod is rotatably connected to the inner walls of both sides of the material distributing trough through a bearing, an adjusting blade is installed on the outer side of the connecting rod, the adjusting blade is placed in the material distributing trough, gears are fixedly mounted at both ends of the connecting rod, the rack is horizontally fixedly mounted on the inner wall of the bottom end of the bracket, and the gear is meshed with the rack.

[0008] As an optional solution of the technical solution of the present application, the regulating blades are evenly distributed on the outside of the connecting rod, and the regulating blades are matched with the size of the material distribution trough.

[0009] As an optional solution of the technical solution of the present application, the rack is matched with the size of the silo, and the size of the silo is matched with the size of the bracket.

[0010] As an optional solution of the technical solution of the present application, the threaded rod is rotatably connected to the inner walls on both sides of the bracket through bearings, and the shaft end of the servo motor is fixedly connected to one end of the threaded rod.

[0011] As an optional solution of the technical solution of the present application, the distribution troughs are evenly distributed at the bottom end of the distribution funnel, and the distribution troughs are connected to the distribution funnel.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the servo motor is controlled to work, and the threaded rod can drive the distribution funnel connected to the slider to move back and forth above the silo to prevent sludge from accumulating on one side of the silo. The gear on the outside of the slider is engaged with the rack. During the movement of the slider, the gear can drive the connecting rod to rotate, thereby driving the adjusting blade to rotate in the distribution trough, and can automatically control the discharge amount of sludge, so that the sludge can be evenly discharged into the silo. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0014] Figure 1 This is a cross-sectional view of a movable material distribution mechanism for high-pressure dehydration according to the present invention;

[0015] Figure 2 This is a top view of the material distribution funnel of a movable material distribution mechanism for high-pressure dehydration in the utility model.

[0016] In the figure: 1. Material silo; 11. Material distribution funnel; 12. Material distribution trough; 13. Adjusting blade; 14. Slider; 15. Threaded groove; 16. Threaded rod; 17. Bracket; 18. Servo motor; 2. Connecting rod; 21. Gear; 22. Rack. DETAILED DESCRIPTION

[0017] See also Figure 1-Figure 2 The utility model provides a technical solution: a movable material distribution mechanism for high-pressure dehydration, comprising a silo 1, a material distribution funnel 11 is arranged above the silo 1, and material distribution grooves 12 are evenly opened at the bottom end of the material distribution funnel 11; a first adjusting mechanism: used to adjust the material distribution position of the material distribution funnel 11, the first adjusting mechanism comprises two groups of sliders 14, the two groups of sliders 14 are symmetrically installed on both sides of the material distribution funnel 11, a threaded groove 15 is horizontally penetrated at the lower end of the front side of the slider 14, a threaded rod 16 is threadedly connected to the inner side of the threaded groove 15, brackets 17 are horizontally symmetrically installed above both sides of the silo 1, a servo motor 18 is fixedly connected to the outer side of the bracket 17, the threaded rod 16 is rotatably connected to the inner wall of the bracket 17 on both sides through a bearing, and the shaft end of the servo motor 18 is fixedly connected to one end of the threaded rod 16.

[0018] In this technical solution, the sludge to be dehydrated is introduced into the distribution funnel 11 and discharged into the silo 1 through the distribution grooves 12 evenly opened at the bottom of the distribution funnel 11. The servo motor 18 is controlled by the corresponding controller to drive the threaded rod 16 to rotate. The threaded rod 16 is threadedly connected to the threaded groove 15 at the lower end of the slider 14. During the rotation of the threaded rod 16, the two sets of sliders 14 can drive the distribution funnel 11 to move back and forth above the silo 1 to perform distribution operations, thereby preventing sludge from accumulating on one side of the silo 1.

[0019] In this embodiment, the second adjustment mechanism is used to adjust the discharge amount of the material distribution funnel 11. The second adjustment mechanism includes a connecting rod 2 and a rack 22. The connecting rod 2 is rotatably connected to the inner walls on both sides of the material distribution trough 12 through bearings. An adjustment blade 13 is installed on the outside of the connecting rod 2. The adjustment blade 13 is placed in the material distribution trough 12. The adjustment blade 13 is evenly distributed on the outside of the connecting rod 2, and the adjustment blade 13 matches the size of the material distribution trough 12. Gears 21 are fixedly installed at both ends of the connecting rod 2, and the rack 22 is horizontally fixedly installed on the inner wall of the bottom end of the bracket 17. The gear 21 is meshed with the rack 22.

[0020] In this technical solution, when the threaded rod 16 drives the slider 14 to move, it can drive the gear 21 at one end of the connecting rod 2 outside the slider 14 to move, and the gear 21 engages with the rack 22 on the bottom side of the bracket 17. During the movement of the slider 14, the rack 22 can drive the gear 21 to rotate, thereby driving the connecting rod 2 to rotate, and further driving the adjusting blade 13 to rotate in the feeding trough 12, which can automatically control the discharge amount of sludge, and further can evenly discharge the sludge in the feeding funnel 11 into the silo 1.

[0021] In this embodiment, the rack 22 matches the size of the silo 1 , and the size of the silo 1 matches the size of the bracket 17 .

[0022] In this technical solution, the rack 22 is matched with the size of the silo 1. When the threaded rod 16 drives the distribution funnel 11 to move to the front and rear ends of the silo 1, the rack 22 can no longer drive the gear 21 to rotate, and the regulating blade 13 on the outside of the connecting rod 2 stops rotating, automatically stopping the discharge operation of the sludge inside the distribution funnel 11.

[0023] When a movable material distributing mechanism for high-pressure dehydration is used, the sludge to be dehydrated is introduced into the material distributing funnel 11, and is discharged into the silo 1 through the material distributing grooves 12 evenly opened at the bottom of the material distributing funnel 11. The servo motor 18 is controlled by the corresponding controller to work, which can drive the threaded rod 16 to rotate. The threaded rod 16 is threadedly connected to the threaded groove 15 at the lower end of the slider 14. During the rotation of the threaded rod 16, the two sets of sliders 14 can drive the material distributing funnel 11 to move back and forth above the silo 1 to perform material distributing operations, avoiding To prevent sludge from accumulating on one side of the silo 1, when the threaded rod 16 drives the slider 14 to move, it can drive the gear 21 at one end of the connecting rod 2 outside the slider 14 to move, and the gear 21 engages with the rack 22 on the bottom side of the bracket 17. During the movement of the slider 14, the rack 22 can drive the gear 21 to rotate, thereby driving the connecting rod 2 to rotate, and further driving the adjusting blade 13 to rotate in the feeding trough 12, which can automatically control the discharge amount of sludge and further discharge the sludge in the feeding funnel 11 evenly into the silo 1.

Claims

1. A movable material distribution mechanism for high-pressure dehydration, comprising a silo (1), characterized in that: A material distribution funnel (11) is provided above the material bin (1), and a material distribution trough (12) is provided at the bottom end of the material distribution funnel (11); A first adjusting mechanism is used to adjust the feeding position of the feeding funnel (11), and the first adjusting mechanism includes two groups of sliders (14), which are symmetrically installed on both sides of the feeding funnel (11), and a threaded groove (15) is horizontally penetrated through the lower end of the front side of the slider (14), and a threaded rod (16) is connected to the inner side of the threaded groove (15). Brackets (17) are horizontally symmetrically installed above both sides of the silo (1), and a servo motor (18) is fixedly connected to the outer side of the bracket (17); The second regulating mechanism is used to regulate the discharge amount of the material distributing funnel (11). The second regulating mechanism comprises a connecting rod (2) and a rack (22). The connecting rod (2) is rotatably connected to the inner walls on both sides of the material distributing trough (12) through bearings. An regulating blade (13) is installed on the outer side of the connecting rod (2). The regulating blade (13) is placed in the material distributing trough (12). Gears (21) are fixedly installed at both ends of the connecting rod (2). The rack (22) is horizontally fixedly mounted on the inner wall of the bottom end of the bracket (17). The gear (21) is meshed with the rack (22).

2. The movable material distribution mechanism for high-pressure dehydration according to claim 1, characterized in that: The regulating blades (13) are evenly distributed on the outside of the connecting rod (2), and the regulating blades (13) match the size of the material distribution trough (12).

3. The movable material distribution mechanism for high-pressure dehydration according to claim 1, characterized in that: The rack (22) matches the size of the silo (1), and the size of the silo (1) matches the size of the bracket (17).

4. The movable material distribution mechanism for high-pressure dehydration according to claim 1, characterized in that: The threaded rod (16) is rotatably connected to the inner walls on both sides of the bracket (17) through bearings, and the shaft end of the servo motor (18) is fixedly connected to one end of the threaded rod (16).

5. The movable material distribution mechanism for high-pressure dehydration according to claim 1, characterized in that: The distribution troughs (12) are evenly distributed at the bottom end of the distribution funnel (11), and the distribution troughs (12) are communicated with the distribution funnel (11).

Citation Information

Patent Citations

  • Belt filter press uses even distributing device

    CN205007711U