Continuous drying and carbonizing device for wine-making excess sludge
By improving the continuous drying and carbonization device of brewing waste sludge, using drying furnace and carbonization furnace to continuously feed to treat brewing waste sludge, and combining the closed drying chamber and cylindrical drying chamber design, efficient harmless and reduced treatment of brewing waste sludge is achieved, solving the problems of high energy consumption and secondary pollution in the treatment of brewing waste sludge.
Patent Information
- Application Number
- CN202421570845.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing drying and carbonization treatment of winemaking waste sludge has the problems of high energy consumption, high cost and low treatment efficiency. In addition, the high organic matter content in winemaking waste sludge makes it easy to rot and stink, leading to secondary pollution.
A continuous drying and carbonization device for brewing waste sludge was designed. The drying furnace and carbonization furnace were used to continuously feed the waste sludge. The connection between the hot gas outlet on the combustion chamber and the drying furnace and carbonization furnace was improved. Combined with the design of a closed drying chamber and a cylindrical drying chamber, rotating parts and spiral shafts were used to achieve continuous drying and carbonization of the waste sludge, and intelligent temperature regulation was achieved through a PLC control panel.
The harmless treatment and reduction efficiency of brewing waste sludge are improved, energy consumption and environmental pollution are reduced, and efficient drying and carbonization of brewing waste sludge are achieved.
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Figure CN223397618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment equipment, in particular to a continuous drying and carbonization device for residual sludge from brewing. Background Art
[0002] Excess sludge from brewing is the sediment produced by treating wastewater from liquor production. According to existing liquor production processes, producing 1 ton of liquor consumes approximately 60 tons of water and generates 48 tons of wastewater, of which 1-2% is converted into sludge, significantly increasing the amount of excess sludge produced. Excess sludge flocs are composed of filamentous bacteria, upon which other microorganisms and organic matter adsorb and form bridges. This structure is formed by the electrostatic attraction of anions and cations, creating a spatial network. This strong affinity for water makes dehydration difficult, resulting in high energy consumption, high costs, and low treatment efficiency when used for incineration to generate power. Furthermore, the high organic content in excess sludge makes it prone to decay and odor, potentially causing secondary pollution. Therefore, achieving harmless and volume-reducing treatment of excess sludge has become a key challenge facing liquor producers.
[0003] For the harmless and volume reduction treatment process of winemaking surplus sludge, what is urgently needed is how to dry and carbonize the winemaking surplus sludge to facilitate its subsequent use or storage, and reduce the secondary pollution to the environment caused by stacking. Therefore, the drying and carbonization treatment of winemaking surplus sludge has become one of the focus technologies studied by technicians in this field.
[0004] At present, a large number of studies on sludge drying-carbonization treatment devices have emerged in the prior art. For example, Patent No. 201720296030.0 discloses a sludge dryer and a hot air supply device for supplying dry sludge with a high moisture content into the sludge dryer; a separation device for separating the dried sludge from the sludge dryer from the hot air; and a carbonization device for carbonizing the dried sludge separated from the separation device to form a carbonide, thereby effectively treating the sludge, preventing pollution to the sludge pile environment, achieving energy conservation and environmental protection, and low operating costs.
[0005] Another example: Patent No. 202321393501.1 discloses a sludge drying and carbonization integrated machine, which includes an interconnected feeding device, a drying device, a carbonization device and a heating device. The drying and carbonization steps are combined and carried out simultaneously to improve the sludge carbonization treatment efficiency and reduce the overall treatment time.
[0006] However, the continuous drying and carbonization of sludge is still a technical problem that technicians in this field need to overcome. Therefore, the researchers of the present invention, in combination with the research on the resource utilization of residual sludge from brewing, provide an improved device structure for the continuous drying and carbonization of residual sludge from brewing, providing a new device for the harmless and reduced treatment of residual sludge from brewing. Utility Model Content
[0007] Based on the above technical problems, the present invention provides a continuous drying and carbonization device for brewing waste sludge, which adopts a drying furnace and a carbonization furnace to continuously feed and treat the brewing waste sludge, and improves the structure of the drying furnace and the carbonization furnace. At the same time, the connection relationship between the hot gas exhaust port on the combustion chamber and the drying furnace and the carbonization furnace is improved, thereby realizing continuous drying and carbonization treatment of brewing waste sludge, which helps to improve the treatment efficiency of brewing waste sludge.
[0008] The specific technical solutions are:
[0009] The continuous drying and carbonization device for residual sludge from brewing wine comprises a drying furnace, a carbonization furnace and a combustion chamber, wherein the combustion chamber is provided with a blast pipe, a gas inlet pipe and a hot gas exhaust port, and the blast pipe is provided with a blower; the drying furnace is provided with a drying gas pipe, and the drying gas pipe is connected to the hot gas exhaust port via a hot gas supply pipe; the carbonization furnace is provided with a heat increasing pipe, and the heat increasing pipe is connected to the hot gas exhaust port via a hot gas supply pipe; the drying furnace is provided with a feed end and a discharge end, and the carbonization furnace is provided with a feed port and a discharge port, and the discharge end is connected to the feed port; an exhaust gas outlet is provided at the bottom of the drying furnace and / or the carbonization furnace, and the exhaust gas outlet is connected to an exhaust gas treatment component via a collecting pipe.
[0010] The discharge end of the drying furnace is connected with the feed port of the carbonizing furnace, and a drying air pipe is provided on the drying furnace, and a hot air exhaust port is provided on the combustion chamber. The drying air pipe is connected with the hot air exhaust port, so that the hot air can dry the residual brewing sludge entering from the feed end. The dried residual brewing sludge directly enters the carbonizing furnace from the feed port through the discharge end. A heat increasing pipe is provided on the carbonizing furnace to supply heat to the carbonizing furnace, thereby promoting the heat increase and carbonization of the residual brewing sludge, and realizing the carbonization of the residual brewing sludge after continuous drying, thereby improving the harmless and reduced treatment efficiency of the residual brewing sludge.
[0011] In order to enable the heat generated by the combustion chamber to flow into the drying furnace and the carbonization furnace in a unidirectional manner, avoid reverse flow, and ensure the temperature in the drying furnace and the carbonization furnace, preferably, a blower is provided on the hot air pipe, and a one-way valve is provided between the blower and the hot air exhaust port.
[0012] In order to realize the continuous feeding and drying of the residual sludge from brewing, realize the continuous drying, and realize the continuous drying and carbonization, preferably, the drying furnace includes a closed drying chamber and a drying chamber, the drying chamber is cylindrical, and the drying chamber passes through the left and right ends of the closed drying chamber; the feeding end is provided at the left end of the drying chamber, and the discharging end is provided at the right end of the drying chamber; the drying air pipe and the exhaust gas outlet are provided on the closed furnace chamber; more preferably, a rotating part is provided at the contact position between the drying chamber and the closed drying chamber, and the rotating part can make the drying chamber rotate relative to the closed furnace chamber. And / or the carbonization furnace includes a closed carbonization chamber and a carbonization chamber, the carbonization chamber is cylindrical, and the carbonization chamber runs through the left and right ends of the closed carbonization chamber; the top of the carbonization chamber near the left end is provided with a feed port, and the right end of the carbonization chamber is provided with a discharge port; the closed carbonization chamber is provided with the heat increase tube and the exhaust gas outlet; the carbonization chamber is provided with a carbonization heat inlet near the top of the right end, and the carbonization heat inlet and the hot gas outlet are connected through a carbonization gas pipe.
[0013] In order to improve the relative sealing of the connection between the feed port on the carbonization furnace and the discharge end on the drying furnace, so that the heat in the carbonization furnace can enter the drying furnace through the connection between the feed port and the discharge end, thereby realizing heat recycling, preferably, the discharge end is provided with a connecting cover, and the drying chamber can rotate freely relative to the connecting cover; the connecting cover is provided with a connecting pipe, and the connecting pipe is connected to the feed port.
[0014] In order to be able to drive the drying chamber to rotate in the closed drying cavity through the external gear, preferably, a toothed belt is provided on the outer wall of the drying chamber.
[0015] In order to enable the residual brewing sludge entering the drying chamber to flow from the feed end to the discharge end as the drying chamber rotates, until it enters the carbonization furnace from the discharge end to achieve continuous drying and carbonization, preferably, the drying chamber is provided with a plurality of guide plates, and the guide plates can guide the residual brewing sludge entering from the feed end to the discharge end.
[0016] In order to enable the material located at the feed port end of the carbonization chamber to gradually move toward the discharge port end of the carbonization chamber and be automatically discharged from the discharge port after carbonization is completed, preferably, a spiral shaft is provided in the carbonization chamber, and the left end of the spiral shaft is connected to a connecting shaft, and the connecting shaft extends from the left end of the carbonization chamber and is connected to a belt pulley; the spiral shaft can transport the material entering from the feed port to the discharge port.
[0017] In order to enable shutdown inspection or observation of the closed drying chamber and / or the closed carbonization chamber, preferably, a manhole is provided on the closed drying chamber; and / or a manhole is provided on the closed carbonization chamber.
[0018] In order to monitor the temperature in the closed drying chamber and / or the closed carbonization chamber and ensure the drying temperature or carbonization temperature requirements, preferably, a temperature sensor is provided in the closed drying chamber; and / or a temperature sensor is provided in the closed carbonization chamber.
[0019] In order to better control the temperature inside the continuous drying and carbonization device for brewing residual sludge, it is preferred that a one-way valve is provided on the blower pipe between the blower and the combustion chamber; and / or a one-way valve is provided on the gas inlet pipe; and / or a one-way valve is provided on the carbonization gas pipe; and / or a one-way valve is provided on the heating pipe; and / or a one-way valve is provided on the drying gas pipe; and / or a one-way valve is provided on the collecting pipe.
[0020] In order to enable the exhaust gas treated by the exhaust gas treatment component to be discharged, preferably, an exhaust pipe is provided on the exhaust gas treatment component.
[0021] In order to realize intelligent monitoring and adjustment of the temperature in the drying furnace and / or carbonizing furnace, it is preferred that a PLC control panel is further included, the temperature sensor is connected to the PLC control panel, and the one-way valve is connected to the PLC control panel. The PLC control panel is used to control and adjust the opening and closing of the one-way valve, so as to realize intelligent control of the opening and closing size of the one-way valve, and then adjust the temperature in the drying furnace and / or carbonizing furnace; at the same time, the temperature sensor is used to detect the temperature in the carbonizing furnace and the drying furnace and transmit it to the PLC control panel, so that the PLC control panel can adjust the corresponding one-way valve according to the temperature changes in the drying furnace and the carbonizing furnace, thereby realizing temperature adjustment.
[0022] Compared with the prior art, the technical effects created by the present invention are embodied in:
[0023] The invention has a simple structure and is easy to operate. The drying furnace and the carbonization furnace are designed separately. At the same time, the discharge end of the drying furnace is connected with the feed port of the carbonization furnace, thereby realizing continuous drying and carbonization treatment of the residual sludge from brewing wine, and improving the efficiency of harmless and reduced treatment of the residual sludge from brewing wine.
[0024] The present invention creates a drying furnace with a closed drying cavity and drying chamber design, and designs the drying chamber into a cylindrical shape, realizing a drum-type structural design of the drying chamber, so that after the residual sludge from brewing enters from the feed end, it can gradually move toward the discharge end as the drying chamber rotates, and the turning process of the drying process is realized, thereby improving the drying efficiency; at the same time, combined with the connection between the feed end and the feed port of the carbonization furnace, a spiral shaft is used in the carbonization furnace, so that after the dried residual sludge from brewing enters the carbonization furnace, it can gradually move from the feed port to the discharge port, and gradually come into contact with higher temperatures during the movement process to be carbonized, and under the action of the spiral shaft, the residual sludge from brewing can be turned over during the carbonization process, so that the heat is evenly distributed, thereby improving the carbonization efficiency.
[0025] The invention is also designed to realize intelligent control of the temperature of the drying and carbonization process of the brewing waste sludge, thereby ensuring the drying and carbonization effects of the brewing waste sludge and improving the treatment efficiency of the brewing waste sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to facilitate those skilled in the art to fully understand the technical solution of the present invention, the present invention is now combined with the content of the technical solution and the provided drawings to make the following explanation of the provided drawings. The directional words described in the present invention, such as: up, down, front, back, left, right, etc., are all combined with and made in the face of the following drawings for easy understanding of the description, and are not a limitation of the technical solution of the present invention.
[0027] Figure 1 Create an overall structural diagram for the present invention.
[0028] Figure 2 for Figure 1 Another structural diagram of an embodiment.
[0029] Figure 3 for Figure 1 Another structural diagram of an embodiment.
[0030] 1-combustion chamber 2-blast pipe 3-gas inlet pipe 4-blower 5-check valve 6-air blower 7-carbonization gas pipe 8-carbonization furnace 9-closed door 10-exhaust treatment assembly 11-exhaust pipe 12-collection pipe 13-carbonization chamber 14-spiral shaft 15-connecting pipe 16-heating pipe 17-heating gas pipe 18-connecting shaft 19-belt pulley 20-connecting cover 21-drying furnace 22-drying gas pipe 23-drying chamber 24-guide plate 25-rotating part 26-feed end 27-toothed belt 28-manhole 29-temperature sensor. DETAILED DESCRIPTION
[0031] In order to facilitate those skilled in the art to correctly understand the present invention and enable those skilled in the art to fully understand the technical content of the present invention, the technical solution of the present invention is further explained below in combination with specific implementation methods and drawings. However, this explanation does not limit the scope of protection required for the present invention. The scope of protection of the present invention by those skilled in the art cannot be limited to the following explanations. Any equivalent replacement or change made by any those skilled in the art or persons familiar with the technology in this field based on the present invention and the technical solution and inventive concept of the present invention should be covered within the scope of protection of the present invention.
[0032] like Figure 1As shown, in some embodiments, a continuous drying and carbonization device for brewing residual sludge includes a drying furnace 21, a carbonization furnace 8 and a combustion chamber 1, wherein the combustion chamber 1 is provided with a blast pipe 2, a gas inlet pipe 3 and a hot gas exhaust port, and the blast pipe 2 is provided with a blower 4; the blower 4 is used to blow air into the combustion chamber 1, and gas is continuously fed into the gas inlet pipe 3 to realize combustion in the combustion chamber 1 and increase the heat of the gas in the combustion chamber 1; a drying gas pipe 22 is provided on the drying furnace 21, and the drying gas pipe 22 is connected to the hot gas exhaust port through the hot gas pipe 17, so that the heated gas in the combustion chamber 1 passes through the hot gas pipe 17 from the drying gas pipe 22 into the drying furnace 21, so that the heated gas and the brewing liquid entering the drying furnace 21 are mixed. The excess sludge is dried by heat exchange. The carbonization furnace 8 is provided with a heat increasing pipe 16, which is connected to the hot gas outlet via a hot gas pipe 17. The heated gas in the combustion chamber 1 enters the carbonization furnace 8 through the hot gas pipe 17 from the heat increasing pipe 16, thereby continuously heating and carbonizing the excess sludge dried in the drying furnace 21. The drying furnace 21 is provided with a feed end 26 and a discharge end. The carbonization furnace 8 is provided with a feed port and a discharge port, and the discharge end is connected to the feed port, thereby connecting the drying furnace 21 with the carbonization furnace 8, achieving continuous drying and then entering the carbonization furnace 8. The drying furnace 21 is provided with an exhaust gas outlet at the bottom, which is connected to the exhaust gas treatment assembly 10 via a collection pipe 12. The exhaust gas in the drying furnace 21 is discharged through the exhaust gas outlet and is treated by the exhaust gas treatment assembly 10 before being discharged into the air. The tail gas generated in the carbonization furnace 8 enters the drying furnace 21 through the feed port and the discharge port to be utilized for heat exchange, and is then discharged through the tail gas outlet for treatment.
[0033] In some embodiments, the carbonization furnace 8 is provided with an exhaust outlet at the bottom thereof, which is connected to an exhaust gas treatment assembly 10 via a collection pipe 12. This allows the exhaust gas generated by carbonization in the carbonization furnace 8 to be directly discharged through the exhaust outlet and enter the exhaust gas treatment assembly 10 for treatment and subsequent discharge.
[0034] like Figure 1-3 As shown, in some embodiments, a one-way valve 5 is provided on the blast pipe 2 between the blower 4 and the combustion chamber 1 to adjust the flow rate of gas blown into the combustion chamber 1 by the blower 4, so as to adjust the amount of heating gas in the combustion chamber 1 and ensure sufficient combustion in the combustion chamber 1.
[0035] like Figure 1-3 As shown, in some embodiments, a one-way valve 5 is provided on the gas inlet pipe 3; it is used to adjust the amount of gas fed in to match the amount of gas blown in by the blower 4 to ensure sufficient combustion in the combustion chamber 1, avoid wasting gas, and ensure the efficiency of gas heating.
[0036] like Figure 1-3As shown, in some embodiments, a one-way valve 5 is provided on the collecting pipe 12 to adjust the exhaust efficiency, thereby achieving the purpose of adjusting the temperature in the carbonizing furnace 8 and the drying furnace 21.
[0037] like Figure 1-3 As shown, in some embodiments, a blower 6 is provided on the hot air supply pipe 17, and a one-way valve 5 is provided between the blower 6 and the hot air outlet. This allows the heated gas in the combustion chamber 1 to enter the drying furnace 21 and the carbonization furnace 8 in a one-way manner, thereby preventing it from flowing back into the combustion chamber 1, resulting in high energy consumption and even causing flameout in the combustion chamber 1.
[0038] like Figure 1-3 As shown, in some embodiments, the drying furnace 21 includes a closed drying chamber and a drying chamber 23, the drying chamber 23 is cylindrical, and the drying chamber 23 runs through the left and right ends of the closed drying chamber; the feed end 26 is provided at the left end of the drying chamber 23, and the discharge end is provided at the right end of the drying chamber 23; the drying gas pipe 22 and the exhaust gas outlet are provided on the closed furnace cavity; a rotating part 25 is provided at the contact position between the drying chamber 23 and the closed drying chamber, and the rotating part 25 can make the drying chamber 23 rotate relative to the closed furnace cavity. The drying chamber 23 is constructed in a drum shape, so that after the residual sludge from brewing enters the drying chamber 23 through the feed end 26, it can be turned over as the cylindrical drying chamber 23 rolls, and can continuously move toward the discharge end during the turning process, realizing drying while turning, thereby improving the drying efficiency, and realizing a continuous feeding and discharging process from the feed end to the discharge end, thereby realizing continuous drying, which helps to improve the harmless and reduced treatment efficiency of the residual sludge from brewing and ensure the treatment effect.
[0039] like Figure 1-3As shown, in some embodiments, the carbonization furnace 8 includes a closed carbonization chamber and a carbonization chamber 13. The carbonization chamber 13 is cylindrical and runs through the left and right ends of the closed carbonization chamber. A feed port is provided at the top of the carbonization chamber 13 near the left end, and a discharge port is provided at the right end of the carbonization chamber 13. The closed carbonization chamber is provided with the heat increasing pipe 16 and the exhaust gas outlet. A carbonization heat inlet is provided at the top of the carbonization chamber 13 near the right end, and the carbonization heat inlet is connected to the hot gas outlet via the carbonization gas pipe 7. A spiral shaft 14 is provided in the carbonization chamber 13, and a connecting shaft 18 is connected to the left end of the spiral shaft 14. The connecting shaft 18 extends from the left end of the carbonization chamber 13 and is connected to a belt pulley 19. The spiral shaft 14 can transport the material entering from the feed port to the discharge port. After the feed port and the discharge end are connected, the residual brewing sludge discharged from the drying chamber 23 after drying continuously enters the carbonization chamber 13, and is continuously pushed toward the discharge port through the spiral shaft 14 in the carbonization chamber 13 to realize continuous feeding and carbonization, thereby achieving the purpose of continuous drying and carbonization of the residual brewing sludge and improving the drying and carbonization treatment efficiency of the residual brewing sludge.
[0040] like Figure 1-3 As shown, in some embodiments, a one-way valve 5 is provided on the carbonization gas pipe 7 to adjust the amount of heating gas entering the carbonization chamber 13 on the carbonization furnace, thereby adjusting the temperature in the carbonization chamber.
[0041] like Figure 1-3 As shown, in some embodiments, a one-way valve 5 is provided on the heat increasing pipe 16 to adjust the amount of heating gas entering the closed carbonization chamber to achieve the purpose of regulating the temperature outside the carbonization chamber 13 for heat preservation.
[0042] like Figure 1-3 As shown, in some embodiments, a one-way valve 5 is provided on the drying gas pipe 22 to adjust the amount of heating gas entering the closed drying chamber, thereby achieving the purpose of adjusting the drying temperature in the drying chamber 23.
[0043] On the basis of the technical solution formed by combining the above-mentioned embodiments, those skilled in the art may also use a PLC control panel to control the flow of heated gas in the combustion chamber 1, that is, to use the PLC control panel to control the opening and closing degree of the one-way valve 5, thereby realizing the control of the flow rate of the heating gas, thereby controlling the temperature in the drying furnace 21 and the carbonization furnace 8, and realizing the purpose of intelligently adjusting and controlling the drying temperature and the carbonization temperature.
[0044] like Figure 3As shown, in some embodiments, a temperature sensor 29 is provided in the enclosed drying chamber; and / or a temperature sensor 29 is provided in the enclosed carbonization chamber. The temperature sensor 29 is used to monitor the drying temperature and the carbonization temperature, thereby adjusting the temperature as needed. In some embodiments, a PLC control panel is used. By connecting the temperature sensor 29 to the PLC control panel and simultaneously connecting the one-way valve 5 to the PLC control panel, the temperature monitored by the temperature sensor 29 can be fed back to the PLC control panel. The PLC control panel then controls the opening and closing degree of the one-way valve 5, thereby adjusting and controlling the temperature in the drying furnace 21 and the carbonization furnace 8, thereby achieving intelligent temperature control.
[0045] like Figure 2 As shown, in some embodiments, a manhole 28 is provided in the enclosed drying chamber and / or the enclosed carbonization chamber. This facilitates shutdown and maintenance of the internal structure of the enclosed drying chamber and / or the enclosed carbonization chamber, and also facilitates monitoring and observation of the internal conditions, thereby ensuring stable operation of the drying and carbonization processes.
[0046] In addition to the above technical solutions, the present invention focuses on the connection between the carbonization furnace 8 and the drying furnace 21 and the improvement of the structure in the drying furnace 21, so that the drying can be continuously fed and discharged, so that the dried winemaking residual sludge can continuously enter the carbonization furnace 8 for carbonization, thereby improving the drying and carbonization efficiency of the winemaking residual sludge. Figure 1-3 As shown, in some embodiments, the discharge end is provided with a connecting cover 20, and the drying chamber 23 is able to freely rotate relative to the connecting cover 20; the connecting cover 20 is provided with a connecting pipe 15, and the connecting pipe 15 is connected to the feed port. This allows the drying chamber 23 to freely rotate at the discharge end, ensuring that the residual brewing sludge in the drying chamber 23 can be gradually slid toward the discharge end by the rotation of the drying chamber 23, thereby improving the continuity of the feeding and drying processes.
[0047] like Figure 1-3 As shown, in some embodiments, a toothed belt 27 is provided on the outer wall of the drying chamber 23. The external gear can be used to cause the gear and the toothed belt 27 to rotate the drying chamber 23, thereby turning over the residual brewing sludge entering the drying chamber 23.
[0048] like Figure 1-3As shown, in some embodiments, the drying chamber 23 is provided with a plurality of guide plates 24, and the guide plates 24 are capable of directing the flow of the brewing waste sludge entering from the feed end 26 toward the discharge end. This prevents the brewing waste sludge from clogging the feed end during the rotation of the drying chamber 23. Instead, the brewing waste sludge is continuously turned and slid toward the discharge end as the drying chamber 23 rotates, guided by the guide plates 24. This achieves continuous feeding and sliding drying, thereby improving drying efficiency.
[0049] In certain embodiments, the exhaust outlet is connected to the interior of the drying chamber 23, so that the exhaust gas generated during the drying and carbonization processes can be collected by the collection pipe 12 and then enter the exhaust gas treatment assembly 10 for treatment. Furthermore, an exhaust pipe 11 is provided on the exhaust gas treatment assembly 10, so that the exhaust gas treated by the exhaust gas treatment assembly 10 is discharged through the exhaust pipe 11. When the exhaust outlet is connected to the interior of the drying chamber 23, the exhaust outlet can be connected to the feed end 26 and an exhaust fan can be used to draw air to the exhaust outlet; the exhaust outlet can also be connected to the discharge end and an exhaust fan can be used to draw air to the exhaust outlet; or the exhaust outlet can be connected to the connection cover 20. This allows the exhaust gas generated during the drying and carbonization processes to be collected and treated, thereby preventing environmental pollution caused by the drying and carbonization processes.
[0050] In some embodiments, the exhaust port on the carbonization furnace 8 is connected to the combustion chamber 1, so that the dry distillation gas generated during the carbonization process can be used to provide heat in the combustion chamber 1. In some embodiments, the exhaust port on the carbonization furnace 8 is connected to the combustion chamber 1 through the exhaust gas treatment component 10, so that the dry distillation gas generated during the carbonization process is treated by the exhaust gas treatment component 10 and then sent to the combustion chamber 1 for combustion and heat supply.
[0051] Other matters not covered by the present invention may be realized by conventional technical means with reference to the prior art or common knowledge known to those skilled in the art, for example, the treatment method within the exhaust gas treatment component 10 .
Claims
1. A continuous drying and carbonization device for brewing excess sludge, characterized in that: The invention comprises a drying furnace (21), a carbonization furnace (8) and a combustion chamber (1), wherein the combustion chamber (1) is provided with a blast pipe (2), a gas inlet pipe (3) and a hot gas outlet, and the blast pipe (2) is provided with a blower (4); the drying furnace (21) is provided with a drying gas pipe (22), and the drying gas pipe (22) is connected to the hot gas outlet via a hot gas pipe (17); the carbonization furnace (8) is provided with a heat increasing pipe (16), and the heat increasing pipe (16) is connected to the hot gas outlet via a hot gas pipe (17); the drying furnace (21) is provided with a feed end (26) and a discharge end, and the carbonization furnace (8) is provided with a feed port and a discharge port, and the discharge end is connected to the feed port; the drying furnace (21) and / or the carbonization furnace (8) are provided with an exhaust gas outlet at the bottom, and the exhaust gas outlet is connected to an exhaust gas treatment component (10) via a collecting pipe (12).
2. The continuous drying and carbonization device for brewing excess sludge according to claim 1, characterized in that: The hot air supply pipe (17) is provided with a blower (6), and a one-way valve (5) is provided between the blower (6) and the hot air outlet.
3. The continuous drying and carbonization device for brewing excess sludge according to claim 1, characterized in that: The drying furnace (21) comprises a closed drying chamber and a drying chamber (23), wherein the drying chamber (23) is cylindrical and passes through the left and right ends of the closed drying chamber; the feeding end (26) is provided at the left end of the drying chamber (23), and the discharging end is provided at the right end of the drying chamber (23); the drying air pipe (22) and the exhaust outlet are provided on the closed drying chamber; And / or the carbonization furnace (8) includes a closed carbonization chamber and a carbonization chamber (13), the carbonization chamber (13) is cylindrical, and the carbonization chamber (13) runs through the left and right ends of the closed carbonization chamber; the carbonization chamber (13) is provided with a feed port at the top near the left end, and the carbonization chamber (13) is provided with a discharge port at the right end; the closed carbonization chamber is provided with the heat increasing pipe (16) and the exhaust gas outlet; the carbonization chamber (13) is provided with a carbonization heat inlet near the top of the right end, and the carbonization heat inlet and the hot gas outlet are connected via a carbonization gas pipe (7).
4. The continuous drying and carbonization device for brewing excess sludge according to claim 3, characterized in that: A rotating member (25) is provided at the contact position between the drying chamber (23) and the closed drying cavity, and the rotating member (25) can enable the drying chamber (23) to rotate relative to the closed drying cavity.
5. The continuous drying and carbonization device for brewing excess sludge according to claim 3, characterized in that: The discharge end is provided with a connecting cover (20), and the drying chamber (23) can rotate freely relative to the connecting cover (20); the connecting cover (20) is provided with a connecting pipe (15), and the connecting pipe (15) is connected to the feed port.
6. The continuous drying and carbonization device for brewing excess sludge according to claim 3, 4 or 5, characterized in that: A toothed belt (27) is provided on the outer wall of the drying chamber (23).
7. The continuous drying and carbonization device for brewing excess sludge according to claim 3, 4 or 5, characterized in that: The drying chamber (23) is provided with a plurality of guide plates (24), and the guide plates (24) are capable of guiding the winemaking surplus sludge entering from the feed end (26) to flow toward the discharge end.
8. The continuous drying and carbonization device for brewing excess sludge according to claim 3, characterized in that: A spiral rotating shaft (14) is provided in the carbonization chamber (13), and a connecting shaft (18) is connected to the left end of the spiral rotating shaft (14). The connecting shaft (18) extends from the left end of the carbonization chamber (13) and is connected to a belt pulley (19); the spiral rotating shaft (14) can transport the material entering from the feed port to the discharge port.
9. The continuous drying and carbonization device for brewing excess sludge according to claim 3, characterized in that: A manhole (28) is provided on the closed drying chamber; and / or a manhole (28) is provided on the closed carbonization chamber.
10. The continuous drying and carbonization device for brewing excess sludge according to claim 3, characterized in that: A temperature sensor (29) is provided in the closed drying chamber; and / or a temperature sensor (29) is provided in the closed carbonization chamber.
Citation Information
Patent Citations
Sludge drying carbonization combination unit
CN206635194U
Sludge drying and carbonizing all-in-one machine
CN220166042U