Fiber water bath shaping device
The fiber delivery tightness is adjusted by meshing gears and tooth plate transmission components, combined with blowing and heating treatment, which solves the problem of loose delivery in the fiber water bath shaping device, and realizes the tight delivery and rapid drying and shaping of the fiber.
Patent Information
- Application Number
- CN202422723515.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing fiber water bath shaping device cannot adjust the overall conveying tightness when conveying fibers, causing the fibers to become loose during the water bath shaping process, affecting subsequent conveying and movement.
The transmission assembly of meshing gears and meshing tooth plates is combined with a servo motor, and the conveying tightness is adjusted through the screw thread. In combination with the blowing cleaning assembly and the swing assembly, the residual liquid is blown away and dried using an air pump and a heating tube.
Effectively adjust the fiber delivery tightness to ensure that the fiber does not loosen during the water bath shaping process, and quickly clean the residual liquid through blowing and drying to improve the shaping effect.
Smart Images

Figure CN223397906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fiber production equipment, in particular to a fiber water bath shaping device. Background Art
[0002] Fiber waterbath setting is a process in which fiber materials are treated in a water bath to achieve a fixed shape. This process typically involves immersing the fiber material in a solution containing specific chemicals, such as an alkaline solution in a water bath, followed by drying in an insulated environment. During the waterbath stage, the fiber material is immersed in the solution, causing certain structural changes, such as intermolecular bonding and alignment. These changes enable the fiber material to achieve the desired shape and stability during the subsequent drying process. During the waterbath setting process, the fiber material is evenly exposed to the solution, ensuring consistent treatment.
[0003] The existing fiber water bath shaping device mostly directly guides the fiber for transportation, and cannot adjust the overall fiber transportation tightness during the transportation process. During water bath shaping, the fiber is prone to become loose as a whole, which is inconvenient for subsequent transportation and movement. Therefore, a fiber water bath shaping device is needed to assist in solving this problem. Utility Model Content
[0004] Based on this, the purpose of the present utility model is to provide a fiber water bath shaping device to solve the technical problems of the existing fiber water bath shaping device, which mostly directly guides the rod to transport the fiber, cannot adjust the overall conveying tightness of the fiber during the conveying process, and easily causes the fiber to become loose as a whole during water bath shaping, making it inconvenient for subsequent conveying and movement.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a fiber water bath shaping device, comprising a water bath, a support plate protruding from the top of each water bath, a winding shaft rotatably arranged inside the support plate, a water bath chamber defined inside the water bath, a top box installed at the middle section of the top of the water bath, a blowing chamber defined inside the top box, and a blowing cleaning component installed in the blowing chamber for assisting in cleaning the wire;
[0006] A guide rod supported by an auxiliary wire is rotatably provided inside the water bath chamber, a mounting bracket is rotatably provided in the middle section of the water bath chamber, a supporting rod is symmetrically rotatably provided on the mounting bracket, a transmission assembly for adjusting the auxiliary mounting bracket is installed on the outer side of the water bath box, a base frame is installed at the bottom of the water bath box, a guide groove is opened at the bottom of the water bath chamber, and a drain pipe is installed on the outer side of the water bath box corresponding to the guide groove.
[0007] The utility model is further configured as follows: the transmission assembly includes a meshing gear rotatably arranged on the water bath, the meshing gear is fixed on the outer side of the mounting frame, the outer side of the water bath is provided with a meshing tooth plate slidingly corresponding to the lower side of the meshing gear, the meshing gear and the meshing tooth plate are meshed for transmission, a servo motor is installed on the outer side of the water bath, a screw rod is installed at the front end of the machine shaft of the servo motor, the screw rod is passed through and installed on the meshing tooth plate, and the screw rod and the meshing tooth plate are threadedly engaged.
[0008] The utility model is further configured such that a limiting groove is horizontally provided on the outer side of the meshing tooth plate, a clamping block is fixed on the water bath, and the clamping block is clamped and installed in the limiting groove.
[0009] The utility model is further configured such that a scale pointer is fixed on the outer edge of the meshing gear, a scale ring is embedded and installed on the outer side of the water bath, and angle scale lines are engraved on the scale ring.
[0010] The utility model is further configured as follows: the blowing cleaning assembly includes a connecting rod fixed on the top box, a mounting plate is symmetrically mounted on the connecting rod, a cleaning box is fixed at the bottom of the mounting plate, a heating chamber is opened at the bottom of the cleaning box, a heating tube is installed in the heating chamber, and a swing assembly for assisting in adjusting the angle of the cleaning box is installed at the middle section of the connecting rod.
[0011] The utility model is further configured as follows: the swing assembly includes a swing gear sleeved and fixed on the connecting rod, a mounting box is fixed at the top of the cleaning box, a reciprocating cavity is opened on the mounting box, a reciprocating screw rod is rotatably arranged in the reciprocating cavity, a swinging gear plate is sleeved and installed on the reciprocating screw rod, the swinging gear plate and the reciprocating screw rod are threadedly matched, the swinging gear and the swinging gear plate are meshed for transmission, and a swinging motor for assisting the rotation of the reciprocating screw rod is installed on the outer edge of the mounting box.
[0012] The utility model is further configured as follows: a connecting plate is symmetrically fixed to the bottom of the cleaning box, a blowing pipe is fixed to the connecting plate, and one end of the blowing pipe is connected to the air pump.
[0013] In summary, the present invention mainly has the following beneficial effects: the present invention starts the servo motor through the cooperation between the mounting frame installed inside the water bath chamber and the receiving rod and the transmission assembly, and the servo motor drives the screw rod to rotate, and the screw rod and the meshing tooth plate are threadedly matched, so that the meshing tooth plate moves as a whole. During the movement of the meshing tooth plate, the meshing gear and the meshing tooth plate are meshed and transmitted, so that the meshing gear rotates as a whole. During operation, the overall conveying tightness of the conveying limit can be effectively adjusted according to different work requirements, so as to avoid the situation that the fiber is loose as a whole during the water bath shaping and conveying process.
[0014] By starting the air pump through the blowing cleaning component set inside the top box, the air flow of the water pump blows downward through the blowing pipe, thereby assisting in blowing away the residual liquid on the fiber, and at the same time assisting in drying the fiber through the heating pipe;
[0015] By means of a swinging assembly arranged on the cleaning box, the swinging motor is started, and the swinging motor drives the reciprocating screw rod to rotate as a whole. The reciprocating screw rod and the swinging tooth plate are threadedly matched, so that the swinging tooth plate rotates as a whole. The swinging gear and the swinging tooth plate are meshed for transmission, so that the swinging tooth plate moves around the swinging gear, and then the cleaning box swings as a whole. The blowing pipe can be moved and adjusted to different directions during the blowing and drying process, thereby ensuring that droplets at various positions on the fiber can be effectively blown away and dried, ensuring that the residual liquid on the fiber can be better cleaned, helping the fiber to enter the drying stage faster, and achieving the best shaping effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 For this utility model Figure 1 Schematic diagram of the enlarged structure at A in the middle;
[0018] Figure 3 This is a longitudinal sectional view of the water bath of the utility model;
[0019] Figure 4 This is a schematic structural diagram of the swing assembly of the utility model;
[0020] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged structure at point B in the middle.
[0021] In the figure: 1. Water bath; 2. Top box; 3. Water bath chamber; 4. Guide rod; 5. Winding shaft; 6. Drain pipe; 7. Mounting frame; 8. Support rod; 9. Transmission assembly; 10. Servo motor; 101. Screw; 11. Meshing gear; 111. Scale pointer; 112. Scale ring; 12. Meshing gear plate; 121. Limiting groove; 13. Clamping block; 14. Blowing and cleaning assembly; 15. Cleaning box; 151. Heating tube; 16. Mounting plate; 161. Connecting rod; 17. Swinging assembly; 18. Swinging gear; 19. Mounting box; 20. Swinging gear plate; 21. Swinging motor; 22. Reciprocating screw; 23. Connecting plate; 231. Blowing pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0023] A fiber water bath shaping device, such as Figure 1 and Figure 2 As shown, it includes a water bath box 1, a support plate is protruding from the top of the water bath box 1, and a winding shaft 5 is rotatably provided in the support plate. It is characterized in that: a water bath chamber 3 is opened inside the water bath box 1, a guide rod 4 for auxiliary wire material is rotatably provided inside the water bath chamber 3, a base frame is installed at the bottom of the water bath box 1, a guide groove is opened at the bottom of the water bath chamber 3, a drain pipe 6 is installed on the outer side of the water bath box 1 corresponding to the guide groove, a mounting frame 7 is rotatably provided at the middle section of the water bath chamber 3, a receiving rod 8 is symmetrically rotatably provided on the mounting frame 7, and an auxiliary wire material is installed on the outer side of the water bath box 1. The transmission assembly 9 adjusted by the mounting frame 7 includes a meshing gear 11 rotatably arranged on the water bath 1, the meshing gear 11 is fixed on the outer side of the mounting frame 7, and a meshing tooth plate 12 is slidably arranged below the outer side of the water bath 1 corresponding to the meshing gear 11. The meshing gear 11 and the meshing tooth plate 12 are meshed for transmission. A servo motor 10 is installed on the outer side of the water bath 1, and a screw rod 101 is installed at the front end of the machine shaft of the servo motor 10. The screw rod 101 is penetrated and installed on the meshing tooth plate 12, and the screw rod 101 is threadedly matched with the meshing tooth plate 12.
[0024] By means of the cooperation between the mounting frame 7 installed inside the water bath chamber 3 and the receiving rod 8 and the transmission assembly 9, the servo motor 10 is started, and the servo motor 10 drives the screw rod 101 to rotate. The screw rod 101 is threadedly engaged with the meshing gear plate 12, so that the meshing gear plate 12 moves as a whole. In the process of the movement of the meshing gear plate 12, the meshing gear 11 is meshed with the meshing gear plate 12, so that the meshing gear 11 rotates as a whole. During operation, the overall conveying tightness of the conveying limit can be effectively adjusted according to different work requirements, so as to avoid the situation where the fiber is loose as a whole during the water bath shaping and conveying process.
[0025] A limiting groove 121 is horizontally provided on the outer side of the above-mentioned meshing tooth plate 12, and a clamping block 13 is fixed on the water bath 1, and the clamping block 13 is clamped and installed in the limiting groove 121. The provided clamping block 13 and the limiting groove 121 are engaged with each other to ensure that the meshing tooth plate 12 can only move laterally during adjustment.
[0026] A scale pointer 111 is fixed to the outer edge of the meshing gear 11, and a scale ring 112 is embedded on the outer edge of the water bath 1. The scale ring 112 is engraved with angle scale lines. Through the cooperation between the scale ring 112 and the scale pointer 111, the overall angle of the mounting frame 7 after adjustment can be effectively determined during operation.
[0027] Reference Figure 1 、 Figure 3 、 Figure 4 and Figure 5 As shown, a blowing chamber is opened inside the top box 2, and a blowing cleaning component 14 for assisting wire cleaning is installed in the blowing chamber. The blowing cleaning component 14 includes a connecting rod 161 fixed on the top box 2, and a mounting plate 16 is symmetrically mounted and embedded on the connecting rod 161. A cleaning box 15 is fixed at the bottom of the mounting plate 16. A heating chamber is opened at the bottom of the cleaning box 15, and a heating tube 151 is installed in the heating chamber. A connecting plate 23 is symmetrically fixed at the bottom of the cleaning box 15, and a blowing tube 231 is fixed on the connecting plate 23. One end of the blowing tube 231 is connected to the air pump.
[0028] The air pump is started by the blowing cleaning component 14 arranged inside the top box 2, and the air flow of the water pump is blown downward through the blowing pipe 231, thereby assisting in blowing away the liquid remaining on the fiber, and at the same time, the fiber is assisted in drying through the heating pipe 151.
[0029] A swinging assembly 17 for assisting the angle adjustment of the cleaning box 15 is installed at the middle section of the connecting rod 161. The swinging assembly 17 includes a swinging gear 18 mounted on the connecting rod 161. A mounting box 19 is fixed to the top of the cleaning box 15. A reciprocating cavity is provided on the mounting box 19. A reciprocating screw rod 22 is rotated in the reciprocating cavity. A swinging gear plate 20 is mounted on the reciprocating screw rod 22. The swinging gear plate 20 and the reciprocating screw rod 22 are threadedly matched, and the swinging gear 18 and the swinging gear plate 20 are meshed for transmission. A swinging motor 21 for assisting the rotation of the reciprocating screw rod 22 is installed on the outer edge of the mounting box 19.
[0030] By means of the swing assembly 17 provided on the cleaning box 15, the swing motor 21 is started, and the swing motor 21 drives the reciprocating screw rod 22 to rotate as a whole, and the reciprocating screw rod 22 is threadedly engaged with the swing gear plate 20, so that the swing gear plate 20 rotates as a whole, and the swing gear 18 and the swing gear plate 20 are meshed and transmitted, so that the swing gear plate 20 moves around the swing gear 18, and then the cleaning box 15 is swung as a whole, and the blowing pipe 231 can be moved and adjusted to different directions during the blowing and drying process, thereby ensuring that the droplets at various positions on the fiber can be effectively blown away and dried, ensuring that the residual liquid on the fiber can be better cleaned, helping the fiber to enter the drying stage faster, and achieving the best shaping effect.
[0031] The working principle of this utility model:
[0032] During operation, the winding shaft 5 after winding the fiber is overlapped and installed on the support plate, and the fiber is wound and installed on the guide rod 4 and the receiving rod 8 in sequence and wound and installed on another winding shaft 5. During operation, when it is necessary to adjust the tightness of the fiber wound on the receiving rod 8, the servo motor 10 is started, and the servo motor 10 drives the screw rod 101 to rotate. The screw rod 101 is threadedly engaged with the meshing gear plate 12, so that the meshing gear plate 12 moves as a whole. In the process of moving the meshing gear plate 12, the meshing gear 11 and the meshing gear plate 12 are meshed and transmitted, so that the meshing gear 11 rotates as a whole, thereby adjusting the overall angle of the mounting frame 7, and thereby adjusting the overall tightness of the fiber delivery during the fiber water bath shaping process.
[0033] When the fiber reaches the top box 2, the air pump is started, and the air flow of the water pump is blown downward through the blowing pipe 231, thereby assisting in blowing away the liquid remaining on the fiber, and at the same time, the fiber is assisted in drying through the heating pipe 151. When the inclination angle of the blowing pipe 231 needs to be adjusted, the swing motor 21 is started, and the swing motor 21 drives the reciprocating screw rod 22 to rotate as a whole. The reciprocating screw rod 22 is threadedly engaged with the swinging gear plate 20, so that the swinging gear plate 20 rotates as a whole, and the swinging gear 18 and the swinging gear plate 20 are meshed for transmission, so that the swinging gear plate 20 moves around the swinging gear 18, and then the cleaning box 15 swings as a whole, thereby adjusting the inclination position of the blowing pipe 231.
[0034] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A fiber water bath shaping device, comprising a water bath box (1), wherein a support plate is protruding from the top of the water bath box (1), and a winding shaft (5) is rotatably arranged inside the support plate, characterized in that: A water bath chamber (3) is provided inside the water bath box (1), a top box (2) is installed at the middle section of the top of the water bath box (1), a blowing chamber is provided inside the top box (2), and a blowing cleaning component (14) for assisting wire cleaning is installed in the blowing chamber; A guide rod (4) supported by an auxiliary wire is rotatably provided inside the water bath chamber (3), a mounting frame (7) is rotatably provided at the middle section inside the water bath chamber (3), a receiving rod (8) is symmetrically rotatably provided on the mounting frame (7), a transmission assembly (9) adjusted by the auxiliary mounting frame (7) is installed on the outer side of the water bath box (1), a base frame is installed at the bottom of the water bath box (1), a guide groove is opened at the bottom of the water bath chamber (3), and a drain pipe (6) is installed on the outer side of the water bath box (1) corresponding to the guide groove.
2. A fiber water bath shaping device according to claim 1, characterized in that: The transmission assembly (9) includes a meshing gear (11) rotatably arranged on the water bath (1), the meshing gear (11) is fixed on the outer side of the mounting frame (7), and a meshing tooth plate (12) is slidably arranged on the outer side of the water bath (1) corresponding to the lower side of the meshing gear (11), and the meshing gear (11) and the meshing tooth plate (12) are meshed and transmitted. A servo motor (10) is installed on the outer side of the water bath (1), and a screw rod (101) is installed at the front end of the machine shaft of the servo motor (10), and the screw rod (101) is passed through and installed on the meshing tooth plate (12), and the screw rod (101) and the meshing tooth plate (12) are threadedly matched.
3. A fiber water bath shaping device according to claim 2, characterized in that: A limiting groove (121) is horizontally provided on the outer side of the meshing tooth plate (12), and a clamping block (13) is fixed on the water bath (1), and the clamping block (13) is clamped and installed in the limiting groove (121).
4. A fiber water bath shaping device according to claim 3, characterized in that: A scale pointer (111) is fixed on the outer edge of the meshing gear (11), and a scale ring (112) is embedded and installed on the outer side of the water bath (1), and the scale ring (112) is engraved with angle scale lines.
5. The fiber water bath shaping device according to claim 1, characterized in that: The blowing cleaning assembly (14) includes a connecting rod (161) fixed on the top box (2), a mounting plate (16) is symmetrically mounted on the connecting rod (161), a cleaning box (15) is fixed at the bottom of the mounting plate (16), a heating chamber is provided at the bottom of the cleaning box (15), a heating tube (151) is installed in the heating chamber, and a swing assembly (17) for assisting the angle adjustment of the cleaning box (15) is installed at the middle section of the connecting rod (161).
6. The fiber water bath shaping device according to claim 5, characterized in that: The swing assembly (17) includes a swing gear (18) sleeved and fixed on the connecting rod (161); a mounting box (19) is fixed at the top of the cleaning box (15); a reciprocating cavity is opened on the mounting box (19); a reciprocating screw rod (22) is rotatably arranged in the reciprocating cavity; a swing tooth plate (20) is sleeved and installed on the reciprocating screw rod (22); the swing tooth plate (20) and the reciprocating screw rod (22) are threadedly matched, and the swing gear (18) and the swing tooth plate (20) are meshed and transmitted; a swing motor (21) for assisting the rotation of the reciprocating screw rod (22) is installed on the outer side of the mounting box (19).
7. The fiber water bath shaping device according to claim 6, characterized in that: A connecting plate (23) is symmetrically fixed at the bottom of the cleaning box (15), a blowing pipe (231) is fixed on the connecting plate (23), and one end of the blowing pipe (231) is connected to a ventilation pump.