One-way vibration defrosting mechanism for oil gas tank
By setting up a one-way vibration defrost mechanism in the oil and gas tank, using a drive motor to drive the defrost sleeve and hammer to knock on the drain pipe, combined with the cooperation of the slider and the slide groove, the problems of frost and ice blockage in the drain pipe are solved, and the defrost efficiency and oil and gas filtration stability are improved.
Patent Information
- Application Number
- CN202422721809.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the prior art, the drain pipe of the oil and gas tank is prone to frost and ice blockage, which causes the refrigeration system to be unable to operate normally, has low defrosting efficiency, and affects the utilization efficiency.
A one-way vibration defrost mechanism is designed. The defrost sleeve is driven by a driving motor to rotate. The defrost rod and hammer on the defrost sleeve knock on the outer wall of the drain pipe. Combined with the cooperation of the slider and the slide groove, the stable rotation of the defrost sleeve is ensured, and the oil and gas are filtered through the sieve plate to prevent frost from entering the oil.
It achieves efficient removal of frost and ice blockage in the drain pipe, ensures the normal operation of the oil and gas tank, improves defrosting efficiency, and ensures the stability and cleanliness of oil and gas filtration.
Smart Images

Figure CN223400014U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of defrosting of oil and gas tanks, in particular to a one-way vibration defrosting mechanism for oil and gas tanks. Background Art
[0002] Ice blockage is primarily caused by excess water in the refrigeration system. As the refrigerant circulates, the water gradually accumulates at the expansion valve outlet. Because the temperature is lowest at the expansion valve outlet, the water freezes and gradually grows larger. When ice blockage occurs, it completely blocks the expansion valve, preventing refrigerant circulation and preventing the cold storage from cooling. Initially, the refrigeration system will function normally, with frost forming in the evaporator, heat dissipating through the condenser, and the unit running smoothly. The sound of refrigerant flowing through the evaporator is clear and steady. As ice blockage develops, the airflow becomes increasingly weaker and intermittent. In severe cases, this sound disappears, refrigerant circulation is interrupted, and the condenser gradually cools.
[0003] Due to the blockage, exhaust pressure increases, the machine's operating noise increases, and no refrigerant flows into the evaporator. The frosted area gradually decreases, and the temperature gradually rises. Simultaneously, the expansion valve temperature rises, causing the ice to melt and the refrigerant to recirculate. After a period of time, ice blockage recurs, forming a periodic ice blockage phenomenon. Existing defrosting methods mostly achieve the effect of melting the frost in the condenser at room temperature or elevated temperatures. However, this method requires a significant amount of time to defrost, significantly affecting the subsequent use of the condenser. It is also inefficient and extremely inconvenient. Summary of the Invention
[0004] The purpose of the utility model is to provide a one-way vibration defrosting mechanism for oil and gas tanks, which has an ingenious structure and can knock out frost and ice blockages in the drain pipe, thereby ensuring the normal operation of the oil and gas tank as a whole, and is convenient and practical.
[0005] The technical solution for achieving the purpose of the utility model is as follows: the utility model comprises a frame, a tank body fixedly placed on the frame, and an end cover detachably mounted on the tank body; a liquid collecting box is provided at the bottom of the tank body, an air inlet is provided on the end cover, an air outlet is provided on the side of the tank body, a drain pipe connected to the tank body is provided at the bottom of the tank body, and the drain pipe is located above the liquid collecting box; a condenser is fixedly provided in the tank body, and the liquid inlet and liquid outlet ends of the condenser are respectively located on both sides of the tank body; a defrost assembly is provided at the bottom of the tank body that can vibrate and remove frost in the drain pipe, and the The defrost assembly includes a driving motor fixed to the bottom of the tank body, a transmission gear fixed to the output end of the driving motor, a defrost sleeve rotatably connected to the bottom of the tank body and the outer wall of the drain pipe, a driving tooth portion fixed to the outer wall of the defrost sleeve and coordinated with the transmission gear, and a plurality of groove groups uniformly distributed on the inner wall of the defrost sleeve along the extension direction of the axis of the defrost sleeve. The defrost sleeve is rotatably connected to the tank body through the driving of the transmission gear by the driving motor and the transmission coordination between the transmission gear and the driving tooth portion. The axis of the transmission gear is arranged parallel to the axis of the defrost sleeve. The group includes a plurality of defrost grooves distributed on the inner wall of the defrost sleeve along the circumference of the axis of the defrost sleeve, the extension direction of the defrost groove is perpendicular to the axis of the defrost sleeve, a defrost rod is slidably provided in each defrost sleeve, a hammer head is fixed on each defrost rod, and a compression spring that can continuously apply force to the defrost rod is provided in each defrost sleeve, and a plurality of first protrusion groups and second protrusion groups are provided on the outer wall of the drain pipe, and each first protrusion group and second protrusion group are evenly distributed on the outer wall of the drain pipe along the extension direction of the axis of the drain pipe, and the first protrusion group and the second protrusion group are staggered The first bump group includes a plurality of first bumps distributed on the outer wall of the drain pipe along the circumference of the axis of the drain pipe, and the second bump group includes a plurality of second bumps distributed on the outer wall of the drain pipe along the circumference of the axis of the drain pipe, and each first bump and second bump are staggered. Each first bump and second bump is provided with an arc-shaped guide surface and a stop surface arranged at the axis of the defrost sleeve. The hammer head on each defrost rod is pressed against the arc-shaped guide surface by the continuous force of the compression spring, and is separated from the arc-shaped guide surface and hammers the outer wall of the drain pipe under the rotation of the defrost sleeve.
[0006] Furthermore, the above-mentioned defrost sleeve is provided with an installation opening for extending the drain pipe, and first sliders with a T-shaped cross-section are provided on both sides of the installation opening, and a first slide groove coaxially arranged with the drain pipe is provided on the outer wall of the drain pipe, and a second slide groove coaxially arranged with the tank body is provided at the bottom of the tank body, and a plurality of second sliders slidably arranged in the second slide groove are provided on the upper end surface of the defrost sleeve, and the defrost sleeve is rotatably connected to the tank body through the cooperation of each first slider and the first slide groove, and the cooperation of the second slider and the second slide groove.
[0007] Furthermore, each defrost groove is provided with a limit slide parallel to the extension direction of the defrost groove on both sides, and each defrost rod is provided with a limit slider adapted to each limit slide. Each limit slide is provided with a compression spring, and the two ends of the compression spring are respectively fixed on the side wall of the limit slide and the limit slider. The hammer head on each defrost rod is pressed against the first protrusion or the second protrusion through the continuous force applied to the limit slider by each compression spring, and the cooperation between the limit slider and the limit slide.
[0008] Furthermore, a guide plate is fixedly provided in the tank body, which is relatively arranged and can guide the condensed oil to the drain pipe. The guide plate is located below the condenser pipe. A first sieve plate that can filter the oil and gas is provided between the end cover and the condenser pipe. A second sieve plate that can filter the condensed oil is provided between the condenser pipe and the guide plate. The air outlet is located between the condenser pipe and the second sieve plate, and the air outlet is arranged obliquely upward.
[0009] Furthermore, a third sieve plate is placed on the above-mentioned liquid collecting box, and the third sieve plate includes a cross-shaped pressure plate portion and a sieve plate portion. The pressure plate portion is provided with a pressure groove that can be reliably pressed on the side wall of the liquid collecting box. The third sieve plate can be detachably fixed on the liquid collecting box after being inserted into the pressure groove through the liquid collecting box.
[0010] The present invention has positive effects: (1) The present invention sets a defrost assembly in the tank body, drives the defrost sleeve to rotate through the driving motor, and the defrost sleeve drives each defrost rod and the hammer head on the defrost rod to press the first protrusion and the second protrusion on the drain pipe, and sets an arc-shaped guide surface on the first protrusion and the second protrusion, and squeezes the hammer head through the arc-shaped guide surface, thereby squeezing the compression spring, thereby increasing the elastic potential energy of the compression spring, and when each hammer head is separated from the arc-shaped guide surface, hammering and knocking the outer wall of the drain pipe, thereby effectively solving the problem of frost and ice blockage in the drain pipe and affecting the overall tank body in the prior art, and can press the outer wall of the drain pipe conveniently and efficiently, thereby ensuring the effective removal of frost in the drain pipe and the stable operation of the oil and gas filtration in the tank body. The structure is ingenious and convenient and practical.
[0011] (2) The utility model sets a first slider at the installation port, a first slide groove on the drain pipe, a second slide groove at the bottom of the tank body, and a second slider at the upper end of the defrost tower. The defrost sleeve is rotatably connected to the tank body through the cooperation of the first slider and the first slide groove, and the cooperation of the second slider and the second slide groove, thereby ensuring the stability and smoothness of the rotation of the defrost sleeve and, on the other hand, ensuring the stability of the connection between the defrost sleeve and the tank body, which is convenient and practical.
[0012] (3) The present invention sets a limit slider on the defrost rod and sets a limit slot in each defrost slot. Through the cooperation of the limit slider and the limit slot, the sliding of the defrost rod can be limited on the one hand, and the sliding direction of the defrost rod can be guided on the other hand, thereby ensuring the direction of the hammer head striking, which is stable and practical.
[0013] (4) The utility model sets a guide plate in the tank body to guide the condensed oil to the drain pipe through the guide plate, and can perform preliminary filtration of the oil and gas through the first sieve plate, and filter the condensed oil through the second sieve plate, thereby ensuring the cleanliness of the filtered oil and gas and oil, which is efficient and practical.
[0014] (5) The utility model sets a third sieve plate on the liquid collecting box to block the condensed frost through the third sieve plate, thereby preventing the condensed frost from entering the oil during the discharge process. At the same time, the oil can be filtered again, thereby ensuring the cleanliness of the oil, which is efficient and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings, wherein
[0016] Figure 1 This is a schematic diagram of the overall structure of the one-way vibration defrosting mechanism for a CNOOC gas tank in the utility model;
[0017] Figure 2 It is a cross-sectional view of the overall structure of the tank body in the present utility model;
[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0019] Figure 4 for Figure 2 Enlarged view of point B in the middle;
[0020] Figure 5 It is a cross-sectional view of the overall structure of the defrost sleeve in the present utility model;
[0021] Figure 6 for Figure 5 Enlarged view of point C in the middle;
[0022] Figure 7 This is a schematic diagram of the overall structure of the liquid discharge pipe in the present utility model;
[0023] Figure 8 It is a cross-sectional view of the overall structure of the liquid collecting box in the utility model. DETAILED DESCRIPTION
[0024] See Figures 1 to 8The utility model comprises a frame 1, a tank body 2 fixedly placed on the frame 1, and an end cover 21 detachably mounted on the tank body 2, a liquid collecting box 3 is provided at the bottom of the tank body 2, an air inlet 22 is provided on the end cover 21, an air outlet 23 is provided on the side of the tank body 2, a drain pipe 25 communicating with the tank body 2 is provided at the bottom of the tank body 2, and the drain pipe 25 is located above the liquid collecting box 3; a condenser pipe 24 is fixedly provided in the tank body 2, and the liquid inlet end and the liquid outlet end of the condenser pipe 24 are respectively located on both sides of the tank body 2, and a defrost assembly 4 is provided at the bottom of the tank body 2 for vibrating and removing the frost in the drain pipe 25, and the defrost assembly 4 includes a drive fixed to the bottom of the tank body 2. A motor 41, a transmission gear 42 fixed to the output end of the driving motor 41, a defrost sleeve 43 rotatably connected to the bottom of the tank body 2 and the outer wall of the drain pipe 25, a driving tooth portion 44 fixed to the outer wall of the defrost sleeve 43 and in transmission cooperation with the transmission gear 42, and a plurality of groove groups uniformly distributed on the inner wall of the defrost sleeve 43 along the extension direction of the axis of the defrost sleeve 43. The defrost sleeve 43 is rotatably connected to the tank body 2 by the driving motor 41 to the transmission gear 42 and the transmission cooperation between the transmission gear 42 and the driving tooth portion 44. The axis of the transmission gear 42 is arranged parallel to the axis of the defrost sleeve 43. The groove group includes a plurality of grooves along the extension direction of the defrost sleeve 43. The defrost grooves 45 are distributed on the inner wall of the defrost sleeve 43 in a circular axis, and the extension direction of the defrost grooves 45 is perpendicular to the axis of the defrost sleeve 43. A defrost rod 46 is slidably provided in each defrost sleeve 43, and a hammer head 47 is fixed on each defrost rod 46. A compression spring 48 that can continuously apply force to the defrost rod 46 is provided in each defrost sleeve 43. A plurality of first and second protrusion groups are provided on the outer wall of the drain pipe 25, and each first and second protrusion groups are evenly distributed on the outer wall of the drain pipe 25 along the extension direction of the axis of the drain pipe 25, and the first and second protrusion groups are staggered. The first protrusion group includes a plurality of protrusions along the drain pipe 25. The first protrusion 251 is distributed circumferentially along the axis of the tube 25 on the outer wall of the drain pipe 25, and the second protrusion group includes multiple second protrusions 252 distributed circumferentially along the axis of the drain pipe 25 on the outer wall of the drain pipe 25. The first protrusions 251 and the second protrusions 252 are arranged alternately, and each first protrusion 251 and the second protrusion 252 is provided with an arc-shaped guide surface 253 and a stop surface 254 arranged at the axis of the defrost sleeve 43. The hammer head 47 on each defrost rod 46 is pressed against the arc-shaped guide surface 253 by the continuous force of the compression spring 48, and is separated from the arc-shaped guide surface 253 and hammers the outer wall of the drain pipe 25 under the rotation of the defrost sleeve 43.
[0025] The defrost sleeve 43 is provided with an installation opening 430 for the drain pipe 25 to extend out, and first sliders 432 with a T-shaped cross-section are provided on both sides of the installation opening 430. The outer wall of the drain pipe 25 is provided with a first slide groove 255 coaxially arranged with the drain pipe 25, and the bottom of the tank body 2 is provided with a second slide groove 28 coaxially arranged with the tank body 2. The upper end face of the defrost sleeve 43 is provided with a plurality of second sliders 431 slidably arranged in the second slide groove 28. The defrost sleeve 43 is connected to the tank body 2 through the cooperation of each first slider 432 and the first slide groove 255, and the cooperation and rotation of the second slider 431 and the second slide groove 28.
[0026] Both sides of each defrost groove 45 are provided with a limiting slide 451 arranged parallel to the extension direction of the defrost groove 45, and both sides of each defrost rod 46 are provided with a limiting slider 461 adapted to each limiting slide 451. Each limiting slide 451 is provided with a compression spring 48, and the two ends of the compression spring 48 are respectively fixed on the side wall of the limiting slide 451 and the limiting slider 461. The hammer head 47 on each defrost rod 46 is pressed against the first protrusion 251 or the second protrusion 252 through the continuous force of each compression spring 48 on the limiting slider 461, and the cooperation between the limiting slider 461 and the limiting slide 451.
[0027] A guide plate 27 is fixedly provided in the tank body 2, which is relatively arranged and can guide the condensed oil to the drain pipe 25. The guide plate 27 is located below the condenser pipe 24. A first sieve plate 25 for filtering oil and gas is provided between the end cover 21 and the condenser pipe 24. A second sieve plate 26 for filtering the condensed oil is provided between the condenser pipe 24 and the guide plate 27. The air outlet 23 is located between the condenser pipe 24 and the second sieve plate 26, and the air outlet 23 is arranged obliquely upward.
[0028] A third sieve plate 31 is placed on the liquid collecting box 3. The third sieve plate 31 includes a cross-shaped pressure plate portion 311 and a sieve plate portion 312. The pressure plate portion 311 is provided with a pressure groove that can be reliably pressed against the side wall of the liquid collecting box 3. The third sieve plate 31 can be detachably fixed to the liquid collecting box 3 after being inserted into the pressure groove through the liquid collecting box 3.
[0029] Working principle of the utility model: During the use of the utility model, the operator can first fix the second sieve plate 26 in the tank body 2 by means of bolts and nuts, and then install the condenser tube 24. After the condenser tube 24 is installed, the first sieve plate 25 is installed by means of bolts and nuts, and after the installation is completed, the end cover 21 is covered;
[0030] Condensate is introduced into the condenser 24 for pre-cooling, and then oil and gas are introduced into the tank body 2. The oil and gas are cooled down through the condensation area formed by the condenser 24 and discharged from the gas outlet 23. During the condensation process, the oil and gas first pass through the first sieve plate 25 to filter out impurities in the oil and gas. After condensation, the condensed oil and gas are filtered for impurities through the second sieve plate 26. The condensed oil is discharged from the drain pipe 25. During the drainage process of the drain pipe 25, the low temperature in the tank body 2 causes frost and ice blockage in the drain pipe 25. At this time, the operator can start the drive motor 41, and the drive motor 41 drives the transmission gear 42 to rotate. The transmission gear 42 drives the defrost sleeve 43 to rotate by cooperating with the drive gear portion 44. The defrost sleeve 43 is moved by the first slider 432 The defrost sleeve 43 is rotated and connected with the first slide groove 255, the second slider 431 and the second slide groove 28. The hammer heads 47 on each defrost rod 46 are pressed against the arc guide surface 253 by the continuous force of the compression spring 48. During the rotation of the defrost sleeve 43, each hammer head 47 is lifted along the arc guide surface 253 and knocks on the outer wall of the drain pipe 25 by the continuous force of the compression spring 48. The outer wall of the drain pipe 25 is knocked back and forth by the cooperation of each hammer head 47 with the first protrusion 251 and the second protrusion 252, thereby knocking out the frost in the drain pipe 25. It effectively solves the problem of frost and ice blockage in the drain pipe 25 in the prior art, which affects the overall use of the tank body 2 and ensures the normal use of the tank body 2. The structure is ingenious and convenient and practical.
[0031] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A one-way vibration defrosting mechanism for oil and gas tanks, comprising a frame, a tank body fixedly mounted on the frame, and an end cap detachably mounted on the tank body; a liquid collecting box disposed below the tank body, an air inlet disposed on the end cap, an air outlet disposed on the side of the tank body, and a drain pipe disposed at the bottom of the tank body, the drain pipe being located above the liquid collecting box; and characterized in that: A condenser is fixedly provided in the tank body, and the liquid inlet and liquid outlet ends of the condenser are respectively located on both sides of the tank body. A defrost assembly is provided at the bottom of the tank body for vibrating and removing frost in the drain pipe. The defrost assembly includes a driving motor fixed to the bottom of the tank body, a transmission gear fixed to the output end of the driving motor, a defrost sleeve rotatably connected to the bottom of the tank body and the outer wall of the drain pipe, a driving tooth portion fixed on the outer wall of the defrost sleeve and coordinated with the transmission gear, and a plurality of groove groups uniformly distributed on the inner wall of the defrost sleeve along the extension direction of the defrost sleeve axis. The defrost sleeve is rotatably connected to the tank body by driving the transmission gear of the driving motor and the transmission coordination between the transmission gear and the driving tooth portion. The axis of the transmission gear is arranged parallel to the axis of the defrost sleeve. The groove group includes a plurality of defrost grooves circumferentially distributed on the inner wall of the defrost sleeve along the axis of the defrost sleeve. The extension direction of the defrost groove is arranged perpendicular to the axis of the defrost sleeve. The defrost rod is slidingly provided inside, and a hammer head is fixed on each defrost rod, and a compression spring is provided in each defrost sleeve that can continuously apply force to the defrost rod, and a plurality of first protrusion groups and second protrusion groups are provided on the outer wall of the drain pipe, and each first protrusion group and second protrusion group are evenly distributed on the outer wall of the drain pipe along the extension direction of the axis of the drain pipe, and the first protrusion group and the second protrusion group are staggered. The first protrusion group includes a plurality of first protrusions distributed on the outer wall of the drain pipe along the circumference of the axis of the drain pipe, and the second protrusion group includes a plurality of second protrusions distributed on the outer wall of the drain pipe along the circumference of the axis of the drain pipe, and each first protrusion and second protrusion are staggered. Each first protrusion and second protrusion is provided with an arc guide surface and a stop surface arranged with respect to the axis of the defrost sleeve. The hammer head on each defrost rod is pressed against the arc guide surface by the continuous force of the compression spring, and disengages from the arc guide surface and hammers the outer wall of the drain pipe under the rotation of the defrost sleeve.
2. The one-way vibration defrosting mechanism for oil and gas tanks according to claim 1, characterized in that: The defrost sleeve is provided with an installation opening for extending the drain pipe, and first sliders with a T-shaped cross-section are provided on both sides of the installation opening. The outer wall of the drain pipe is provided with a first slide groove coaxially arranged with the drain pipe, and the bottom of the tank body is provided with a second slide groove coaxially arranged with the tank body. The upper end surface of the defrost sleeve is provided with a plurality of second sliders slidably arranged in the second slide groove, and the defrost sleeve is rotatably connected to the tank body through the cooperation of each first slider and the first slide groove, and the cooperation of the second slider and the second slide groove.
3. The one-way vibration defrosting mechanism for oil and gas tanks according to claim 2, characterized in that: Both sides of each defrost groove are provided with a limit slide parallel to the extension direction of the defrost groove, and both sides of each defrost rod are provided with a limit slider adapted to each limit slide. Each limit slide is provided with a compression spring, and the two ends of the compression spring are respectively fixed on the side wall of the limit slide and the limit slider. The hammer head on each defrost rod is pressed against the first protrusion or the second protrusion through the continuous force applied by each compression spring to the limit slider, and the cooperation of the limit slider and the limit slide.
4. The one-way vibration defrosting mechanism for oil and gas tanks according to claim 3, characterized in that: A guide plate is fixedly provided in the tank body, which is relatively arranged and can guide the condensed oil to the drain pipe. The guide plate is located below the condenser pipe. A first sieve plate for filtering oil and gas is provided between the end cover and the condenser pipe. A second sieve plate for filtering the condensed oil is provided between the condenser pipe and the guide plate. The air outlet is located between the condenser pipe and the second sieve plate, and the air outlet is arranged obliquely upward.
5. The one-way vibration defrosting mechanism for oil and gas tanks according to claim 4, characterized in that: A third sieve plate is placed on the liquid collecting box, and the third sieve plate includes a cross-shaped pressure plate portion and a sieve plate portion. The pressure plate portion is provided with a pressure groove that can be reliably pressed on the side wall of the liquid collecting box. The third sieve plate can be detachably fixed on the liquid collecting box after being inserted into the pressure groove through the liquid collecting box.