Spring testing device for automatic roller shutter mechanism
By designing an automatic roller shutter mechanism spring testing device that adapts to the support components and size detection components, the problem of complex round rod replacement in spring testing is solved, efficient spring life testing and diameter measurement are achieved, and work efficiency is improved.
Patent Information
- Application Number
- CN202422995237.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In existing automatic rolling shutter mechanisms, round rods of different sizes need to be replaced during spring testing, which makes disassembly and assembly steps complicated, consumes a lot of time, and reduces work efficiency.
A spring testing device for an automatic rolling shutter mechanism was designed. It includes an adaptive support assembly and a dimension detection assembly. The motor drives the gear and rack to engage, and the movable block and arc plate are adjusted to adapt to springs of different specifications. The life test is performed in combination with a PLC controller and a hydraulic rod, which simplifies the round rod replacement process.
It realizes automatic adaptation to springs of different specifications, reduces the time of round rod replacement, improves testing efficiency, and can quickly measure spring diameter, expands equipment functions, and meets diverse testing needs.
Smart Images

Figure CN223400599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring testing, and more specifically, to a spring testing device for an automatic rolling curtain mechanism. Background Art
[0002] The springs used in automatic roller shutter mechanisms primarily store and release energy, helping to unfold and retract the shutters. During the manufacturing process of springs used in automatic roller shutter mechanisms, a testing device is required to perform life tests on the springs to ensure product quality. However, in actual use, there are still some shortcomings. For example, to ensure that the spring does not deflect in other directions when pressure is applied to it, the spring needs to be placed on the outside of a round rod to support it. However, springs of different sizes need to be replaced with matching round rods during testing. The steps for disassembling and assembling the round rod from the testing device are complicated and time-consuming, resulting in reduced work efficiency.
[0003] Therefore, a spring testing device for an automatic rolling shutter mechanism is proposed to solve the above problems. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a spring testing device for an automatic rolling shutter mechanism to solve the problem in the prior art that springs of different sizes need to be replaced with matching round rods during testing, and the steps for disassembling and assembling the round rods from the testing device are complicated, which consumes a lot of time and reduces work efficiency.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a spring testing device for an automatic rolling shutter mechanism, comprising
[0006] base plate;
[0007] an adaptable support assembly disposed on top of the base plate;
[0008] A test assembly is disposed on top of the base plate;
[0009] A spring body, wherein the spring body is sleeved on the outer surface of the adaptive support assembly;
[0010] The adaptive support assembly includes a fixed plate, a circular shell, a disc, an arc-shaped groove, a movable block, a rack, a gear, a No. 1 motor, and an arc-shaped plate. The bottom of the fixed plate is fixedly connected to the top of the base plate, the circular shell is fixedly mounted on one side of the fixed plate, the disc is rotatably mounted inside the circular shell, the arc-shaped groove is opened on the disc, one side of the movable block is slidingly connected to the inside of the arc-shaped groove, the outer surface of the movable block is slidingly connected to the side of the circular shell away from the fixed plate, the rack is fixedly mounted on the side of the disc, the gear is meshed with the rack, the No. 1 motor is fixedly mounted on one side of the fixed plate, the drive shaft of the No. 1 motor is fixedly connected to the side of the gear, and one end of the arc-shaped plate is fixedly connected to one side of the movable block.
[0011] Among them, the test component includes a PLC controller, an electric push rod, a sliding frame, a hydraulic rod, and a baffle. The PLC controller is fixedly installed on the top of the base plate, the electric push rod is fixedly installed on the top of the base plate, the electric push rod is electrically connected to the PLC controller, the top of the sliding frame is fixedly connected to one end of the electric push rod, the bottom of the sliding frame is fixedly connected to the top of the base plate, the hydraulic rod is fixedly installed on the top of the sliding frame, and the baffle is fixedly installed on the bottom end of the hydraulic rod.
[0012] It also includes a size detection component, which is arranged on the top of the base plate.
[0013] Among them, the size detection component includes a fixed frame, a No. 2 motor, a screw rod, a splint, and a scale. The fixed frame is fixedly installed on the top of the base plate, the No. 2 motor is fixedly installed at both ends of the fixed frame, one end of the screw rod is rotatably connected to the inside of the fixed frame, and the other end of the screw rod is fixedly connected to the drive shaft of the No. 2 motor. The outer surface of the top end of the splint is slidably connected to the inside of the fixed frame, and the inside of the top end of the splint is threadedly connected to the outer surface of the screw rod. The scale is fixedly installed below the fixed frame.
[0014] The beneficial effects of the above technical solution of the utility model are as follows:
[0015] In the above scheme, a base plate, an adaptive support assembly, a test assembly, and a spring body are set, and the spring body is sleeved on the outside of the arc plate, and the No. 1 motor is started. The No. 1 motor drives the gear to rotate. Since the gear is meshed with the rack, the gear will drive the disc to rotate inside the circular shell through the rack, so that the movable block slides inside the arc groove, so that the three movable blocks and the arc plate merge inward or expand outward, so as to adjust them to a size suitable for the spring body, and the hydraulic rod is started to drive the baffle to rise and fall, so that one end of the spring body is placed on the baffle, and then the electric push rod is started by the PLC controller, so that the electric push rod drives the sliding frame to slide, so that the spring body is repeatedly pressurized to perform a life test. Through the above structure, spring bodies of different specifications can be adapted, so there is no need to replace different round rods, saving time for disassembling and assembling the round rods, and achieving the effect of improving work efficiency;
[0016] A size detection component is set up, and the two No. 2 motors are started before and after the spring body is put on the outside of the arc plate for testing. The No. 2 motor drives the screw to rotate, thereby driving the two clamps to move to the outside of the spring body. The diameter of the spring body can then be obtained through the scale. Through the above structure, the diameter of the spring body can be quickly measured, which expands the function of the equipment and meets more testing needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the adaptive support assembly of the present utility model;
[0019] Figure 3 This is a schematic diagram of the test assembly structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the size detection component structure of the utility model.
[0021] [reference numerals]
[0022] 1. Bottom plate;
[0023] 2. Adaptive support assembly; 21. Fixed plate; 22. Circular housing; 23. Disc; 24. Arc groove; 25. Movable block; 26. Rack; 27. Gear; 28. Motor No. 1; 29. Arc plate;
[0024] 3. Test assembly; 31. PLC controller; 32. Electric push rod; 33. Sliding frame; 34. Hydraulic rod; 35. Baffle;
[0025] 4. Spring body;
[0026] 5. Dimension detection assembly; 51. Fixing bracket; 52. No. 2 motor; 53. Screw rod; 54. Clamp; 55. Scale. DETAILED DESCRIPTION
[0027] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, a detailed description will be given below with reference to the accompanying drawings and specific embodiments.
[0028] As attached Figure 1 To the attached Figure 4 The embodiment of the utility model provides a spring testing device for an automatic rolling shutter mechanism, comprising
[0029] Base plate 1;
[0030] The adaptive support assembly 2 is arranged on the top of the base plate 1;
[0031] The test component 3 is arranged on the top of the base plate 1;
[0032] The spring body 4 is sleeved on the outer surface of the adaptive support assembly 2;
[0033] The adaptive support assembly 2 includes a fixed plate 21, a circular shell 22, a disc 23, an arc-shaped groove 24, a movable block 25, a rack 26, a gear 27, a No. 1 motor 28, and a curved plate 29. The bottom of the fixed plate 21 is fixedly connected to the top of the base plate 1, the circular shell 22 is fixedly mounted on one side of the fixed plate 21, the disc 23 is rotatably mounted inside the circular shell 22, the arc-shaped groove 24 is opened on the disc 23, one side of the movable block 25 is slidingly connected to the inside of the arc-shaped groove 24, the outer surface of the movable block 25 is slidingly connected to the side of the circular shell 22 away from the fixed plate 21, the rack 26 is fixedly mounted on the side of the disc 23, the gear 27 is engaged with the rack 26, the No. 1 motor 28 is fixedly mounted on one side of the fixed plate 21, the drive shaft of the No. 1 motor 28 is fixedly connected to the side of the gear 27, and one end of the curved plate 29 is fixedly connected to one side of the movable block 25.
[0034] Among them, the test component 3 includes a PLC controller 31, an electric push rod 32, a sliding frame 33, a hydraulic rod 34, and a baffle 35. The PLC controller 31 is fixedly installed on the top of the base plate 1, the electric push rod 32 is fixedly installed on the top of the base plate 1, the electric push rod 32 is electrically connected to the PLC controller 31, the top of the sliding frame 33 is fixedly connected to one end of the electric push rod 32, the bottom of the sliding frame 33 is fixedly connected to the top of the base plate 1, the hydraulic rod 34 is fixedly installed on the top of the sliding frame 33, and the baffle 35 is fixedly installed on the bottom end of the hydraulic rod 34.
[0035] It also includes a size detection component 5, which is arranged on the top of the base plate 1.
[0036] Among them, the size detection component 5 includes a fixed frame 51, a No. 2 motor 52, a screw rod 53, a splint 54, and a scale 55. The fixed frame 51 is fixedly installed on the top of the base plate 1, the No. 2 motor 52 is fixedly installed at both ends of the fixed frame 51, one end of the screw rod 53 is rotatably connected to the inside of the fixed frame 51, and the other end of the screw rod 53 is fixedly connected to the drive shaft of the No. 2 motor 52. The outer surface of the top end of the splint 54 is slidably connected to the inside of the fixed frame 51, and the inside of the top end of the splint 54 is threadedly connected to the outer surface of the screw rod 53. The scale 55 is fixedly installed below the fixed frame 51.
[0037] Among them, a strip-shaped through hole is opened on the side of the circular shell 22 away from the fixed plate 21, which can limit the movable block 25 and restrict the movement trajectory of the movable block 25; the three arc-shaped plates 29 can form a cylindrical structure, which can support the spring body 4 during testing.
[0038] The working process of the present invention is as follows: the spring body 4 is sleeved on the outside of the arc-shaped plate 29, the No. 1 motor 28 is started, and the No. 1 motor 28 drives the gear 27 to rotate. Since the gear 27 is engaged with the rack 26, the gear 27 drives the disc 23 to rotate inside the circular shell 22 through the rack 26, so that the movable block 25 slides inside the arc-shaped groove 24, so that the three movable blocks 25 and the arc-shaped plate 29 merge inwardly or expand outwardly, so as to adjust them to a size suitable for the spring body 4, and the hydraulic rod 34 is started to drive the baffle 35 to rise and fall, so that one end of the spring body 4 is placed on the baffle 35, and then the electric push rod 32 is started by the PLC controller 31, so that the electric push rod 32 drives the sliding frame 33 to slide, thereby repeatedly pressurizing the spring to perform a life test;
[0039] Before and after the spring body 4 is sleeved on the outside of the arc plate 29 for testing, the two No. 2 motors 52 are started. The No. 2 motors 52 drive the screw rod 53 to rotate, thereby driving the two clamping plates 54 to move to the outside of the spring, and then the diameter of the spring can be obtained through the scale 55.
[0040] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0041] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0042] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A spring testing device for an automatic rolling shutter mechanism, characterized in that: include Bottom plate (1); An adaptive support assembly (2), the adaptive support assembly (2) being arranged on top of the base plate (1); A test assembly (3), the test assembly (3) being arranged on top of the base plate (1); A spring body (4), wherein the spring body (4) is sleeved on the outer surface of the adaptive support assembly (2); The adaptive support assembly (2) comprises a fixed plate (21), a circular shell (22), a disc (23), an arcuate groove (24), a movable block (25), a rack (26), a gear (27), a No. 1 motor (28), and an arcuate plate (29). The bottom of the fixed plate (21) is fixedly connected to the top of the bottom plate (1). The circular shell (22) is fixedly mounted on one side of the fixed plate (21). The disc (23) is rotatably mounted inside the circular shell (22). The arcuate groove (24) is provided on the disc (23). The movable block ( One side of the movable block (25) is slidably connected to the inside of the arc groove (24), the outer surface of the movable block (25) is slidably connected to the side of the circular shell (22) away from the fixed plate (21), the rack (26) is fixedly mounted on the side of the disc (23), the gear (27) is meshed with the rack (26), the No. 1 motor (28) is fixedly mounted on one side of the fixed plate (21), the driving shaft of the No. 1 motor (28) is fixedly connected to the side of the gear (27), and one end of the arc plate (29) is fixedly connected to one side of the movable block (25).
2. The spring testing device for an automatic rolling shutter mechanism according to claim 1, characterized in that: The test assembly (3) comprises a PLC controller (31), an electric push rod (32), a sliding frame (33), a hydraulic rod (34), and a baffle (35); the PLC controller (31) is fixedly mounted on the top of the base plate (1); the electric push rod (32) is fixedly mounted on the top of the base plate (1); the electric push rod (32) is electrically connected to the PLC controller (31); the top of the sliding frame (33) is fixedly connected to one end of the electric push rod (32); the bottom of the sliding frame (33) is fixedly connected to the top of the base plate (1); the hydraulic rod (34) is fixedly mounted on the top of the sliding frame (33); and the baffle (35) is fixedly mounted on the bottom end of the hydraulic rod (34).
3. The spring testing device for an automatic rolling shutter mechanism according to claim 1, characterized in that: It also includes a size detection component (5), which is arranged on the top of the base plate (1).
4. The spring testing device for an automatic rolling shutter mechanism according to claim 3, characterized in that: The size detection assembly (5) comprises a fixed frame (51), a second motor (52), a screw rod (53), a clamping plate (54), and a scale (55). The fixed frame (51) is fixedly mounted on the top of the base plate (1), the second motor (52) is fixedly mounted at both ends of the fixed frame (51), one end of the screw rod (53) is rotatably connected to the interior of the fixed frame (51), the other end of the screw rod (53) is fixedly connected to the driving shaft of the second motor (52), the outer surface of the top end of the clamping plate (54) is slidably connected to the interior of the fixed frame (51), the interior of the top end of the clamping plate (54) is threadedly connected to the outer surface of the screw rod (53), and the scale (55) is fixedly mounted below the fixed frame (51).