Intelligent atmosphere sampler capable of automatically changing samples
By introducing the design of filter membrane clamp and rotary propulsion hydraulic cylinder in the intelligent atmospheric sampler, the problem of inconvenient filter membrane replacement is solved, the automatic replacement of the filter membrane and the improvement of air tightness are realized, and the detection efficiency and stability of the sampler are improved.
Patent Information
- Application Number
- CN202422589147.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-25
AI Technical Summary
Existing intelligent atmospheric samplers cannot quickly replace filter membranes when sampling at different locations, affecting detection efficiency and air tightness.
Multiple filter membrane clamps and rotary propulsion hydraulic cylinders are designed. The rotary propulsion hydraulic cylinder drives the tray to rotate to achieve rapid replacement of the filter membrane clamps, and the motor drives the swing arm to achieve automatic lifting and airtight connection of the filter membrane clamps. Flow detection is performed in combination with a PLC controller and a gas flow sensor.
The automatic replacement of the filter membrane and the improvement of air tightness are realized, which improves the detection efficiency and the air tightness of the device and ensures the stability and accuracy of the sampling process.
Smart Images

Figure CN223400681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of samplers, and more particularly to an intelligent atmospheric sampler with automatic sample change. Background Art
[0002] An air sampler is an instrument or device used to collect atmospheric pollutants or polluted air. There are many types of air samplers. Based on the object being collected, they can be categorized as gas (including vapor) samplers and particulate matter samplers. Based on the location of use, they can be divided into environmental samplers, indoor samplers (such as those used in factory workshops), and pollution source samplers (such as chimney samplers). There are also special-purpose air samplers, such as those that collect both gas and particulate matter. These can collect sulfur dioxide and particulate matter, or hydrogen fluoride and particulate matter, in the atmosphere, facilitating the study of the relationship between sulfur or fluorine in gaseous and solid substances.
[0003] For example, the Chinese patent publication number CN220794753U proposes an intelligent integrated atmospheric sampler, which includes a collection box, a delivery pipe fixedly connected to the outer surface of the upper end of the collection box, a sampling port fixedly connected to the outer wall of the delivery pipe, the delivery pipe and the sampling port communicating with the interior of the collection box, a connection box provided on the outer surface of the lower end of the collection box, a support leg fixedly connected to the outer surface of the lower end of the connection box, and a lifting assembly provided on the outer surface of one side of the collection box connection box, the lifting assembly including a movable rod, a through hole, a drive motor, a movable cavity, an active rod, an active wheel, a driven wheel, a driven rod, a threaded rod, a threaded hole, and a limit block. The utility model is an intelligent integrated atmospheric sampler, which can be raised and lowered by the lifting assembly, and can sample gases at different heights as needed, detect the components in gases at different heights, and better obtain detection data. However, in actual use, when sampling at different locations, the filter membrane cannot be quickly replaced. To solve the above problem, we propose an intelligent atmospheric sampler with automatic sample replacement. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an intelligent atmospheric sampler with automatic sample change to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solution: an intelligent atmospheric sampler with automatic sample exchange, comprising a workbench, a tray provided on the upper surface of the workbench, filter membrane clips arranged in an annular and equidistant manner on the upper surface of the tray, a motor fixedly connected to the upper surface of the workbench, a fixed cover provided on the lower surface of the tray, and an air pump fixedly connected to the upper surface of the workbench;
[0006] Wherein: the side of the filter membrane clamp is fixedly connected to a mounting block, the other end of the mounting block is fixedly connected to a rotating rod, both ends of the rotating rod are movably connected to fixed blocks, and the fixed blocks are fixedly mounted on the upper surface of the tray, the bottom end of the inner wall of the filter membrane clamp is fixedly connected to a hollow baffle, and the top end of the inner wall of the filter membrane clamp is fixedly connected to a clamping block;
[0007] Preferably, the upper surface of the workbench is fixedly connected to a fixing frame, an air inlet is provided at the top of the fixing frame, a sealing ring is fixedly connected to one end of the air inlet close to the tray, and a PLC controller is fixedly connected to the upper surface of the workbench.
[0008] Preferably, the upper surface of the tray is provided with annular slots at equal intervals, the inner walls of the slots are adapted to the side surfaces of the filter membrane clamp, the lower surface of the tray is provided with a rotary propulsion hydraulic cylinder, the rotary propulsion hydraulic cylinder is fixedly connected to the upper surface of the workbench by bolts, the output end of the rotary propulsion hydraulic cylinder is movably connected to a limit rod, and the top end of the limit rod is fixedly connected to the lower surface of the tray.
[0009] Preferably, the output end of the motor 1 is movably connected to a rotating shaft, a mounting seat is provided on the side of the rotating shaft, and the mounting seat is fixedly mounted on the upper surface of the workbench.
[0010] Preferably, the side surface of the fixed cover is adapted to the inner wall of the slot, a swing arm is fixedly connected to the surface of the fixed cover, and the other end of the swing arm extends to the inner wall of the mounting seat and is fixedly connected to the side surface of the rotating shaft.
[0011] Preferably, the output end of the air pump is fixedly connected to an air pipe, the other end of the air pipe is fixedly connected to a fixed cover, the side of the air pipe is fixedly connected to a bracket, the bottom end of the bracket is fixedly installed on the upper surface of the workbench, and a gas flow sensor is fixedly connected between the air pipe and the air pump.
[0012] The technical effects and advantages of this utility model are:
[0013] The utility model is provided with multiple filter membrane clamps. During the detection process, when multiple detections are required, the rotary propulsion hydraulic cylinder will drive the tray to rotate, so that another filter membrane clamp on the surface of the tray can quickly replace the detected filter membrane clamp, thereby realizing the function of automatically replacing the filter membrane of the device, which is beneficial to improving the detection efficiency of the device. At the same time, due to the characteristics of the rotary propulsion hydraulic cylinder itself, it can drive the tray to move up and down through the limit rod, thereby facilitating the replacement of the filter membrane inside the filter membrane clamp.
[0014] The utility model is provided with a motor 1, which drives the swing arm to swing through the rotating shaft, so that the swing arm pushes up the fixed cover, passes through the inner wall of the card slot to lift the filter membrane clamp, and makes the filter membrane clamp rotate upward 90° with the rotating rod as the axis, so that the filter membrane clamp, the air inlet and the fixed cover are in the same horizontal position, and as the swing arm continues to push, the connection between the filter membrane clamp, the air inlet and the fixed cover becomes tighter, thereby improving the air tightness of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the tray structure of the present utility model;
[0017] Figure 3 This is a schematic diagram of the filter membrane clip structure of the present utility model;
[0018] Figure 4 This is a schematic diagram of the working state of the air inlet, filter membrane clamp, and fixed cover of the utility model;
[0019] Figure 5 For the utility model Figure 5 Schematic diagram of the structure at A in the middle;
[0020] Figure 6 This is a structural diagram of the air pump of the present utility model.
[0021] The accompanying drawings are marked as follows: 1. Workbench; 101. Fixed bracket; 102. Air inlet; 1022. Sealing ring; 103. PLC controller; 2. Tray; 201. Card slot; 202. Rotary propulsion hydraulic cylinder; 2021. Limit rod; 3. Filter membrane clamp; 301. Mounting block; 302. Rotating rod; 303. Fixed block; 304. Hollow baffle; 305. Clamping block; 4. Motor 1; 401. Rotating shaft; 402. Mounting seat; 5. Fixed cover; 501. Swing arm; 6. Air pump; 601. Air pipe; 602. Bracket; 603. Gas flow sensor. DETAILED DESCRIPTION
[0022] The following will combine the drawings in the present invention to clearly and completely describe the technical solutions in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely examples. The intelligent atmospheric sampler with automatic sample change involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] The utility model provides an intelligent atmospheric sampler with automatic sample exchange, comprising a workbench 1, a tray 2 being provided on the upper surface of the workbench 1, filter membrane clips 3 being arranged in an annular and equidistant pattern on the upper surface of the tray 2, a motor 4 being fixedly connected to the upper surface of the workbench 1, a fixed cover 5 being provided on the lower surface of the tray 2, and an air pump 6 being fixedly connected to the upper surface of the workbench 1;
[0024] Among them: the side of the filter membrane clamp 3 is fixedly connected to the mounting block 301, the other end of the mounting block 301 is fixedly connected to the rotating rod 302, both ends of the rotating rod 302 are movably connected to the fixing blocks 303, the fixing blocks 303 are fixedly installed on the upper surface of the tray 2, the bottom end of the inner wall of the filter membrane clamp 3 is fixedly connected to the hollow baffle 304, and the top end of the inner wall of the filter membrane clamp 3 is fixedly connected to the clamping block 305. When in use, the filter membrane inside the filter membrane clamp 3 can be fixed by the provided clamping block 305, and the clamping block 305 and the filter membrane clamp 3 are fixed in a threaded connection manner, thereby improving the convenience of installation.
[0025] Furthermore, a fixing frame 101 is fixedly connected to the upper surface of the workbench 1, an air inlet 102 is provided at the top of the fixing frame 101, a sealing ring 1022 is fixedly connected to the end of the air inlet 102 close to the tray 2, and a PLC controller 103 is fixedly connected to the upper surface of the workbench 1. The sealing ring 1022 is provided to improve the air tightness of the connection between the air inlet 102 and the filter membrane clamp 3.
[0026] Furthermore, the upper surface of the tray 2 is provided with annular slots 201 at equal intervals, the inner walls of the slots 201 are adapted to the side surfaces of the filter membrane clamp 3, and the lower surface of the tray 2 is provided with a rotary propulsion hydraulic cylinder 202, which is fixedly connected to the upper surface of the workbench 1 by bolts, and the output end of the rotary propulsion hydraulic cylinder 202 is movably connected to the limit rod 2021, and the top of the limit rod 2021 is fixedly connected to the lower surface of the tray 2. When in use, the rotary propulsion hydraulic cylinder 202 will drive the tray 2 to rotate, so that another filter membrane clamp 3 on the surface of the tray 2 can quickly replace the tested filter membrane clamp 3, thereby realizing the function of automatically replacing the filter membrane of the device. At the same time, due to the characteristics of the rotary propulsion hydraulic cylinder 202 itself, it can drive the tray 2 to move up and down through the limit rod 2021, thereby facilitating the replacement of the filter membrane inside the filter membrane clamp 3.
[0027] Furthermore, the output end of the motor 14 is movably connected to the rotating shaft 401, and the side of the rotating shaft 401 is provided with a mounting seat 402, which is fixedly mounted on the upper surface of the workbench 1, and the side of the fixed cover 5 is adapted to the inner wall of the card slot 201, and the surface of the fixed cover 5 is fixedly connected to the swing arm 501, and the other end of the swing arm 501 extends to the inner wall of the mounting seat 402 and is fixedly connected to the side of the rotating shaft 401. When in use, the motor 14 is provided, which drives the swing arm 501 to swing through the rotating shaft 401, thereby pushing the fixed cover 5 upward, so that it passes through the inner wall of the card slot 201 to lift the filter membrane clamp 3, so that the filter membrane clamp 3 rotates upward 90° with the rotating rod 302 as the axis, so that the filter membrane clamp 3, the air inlet 102, and the fixed cover 5 are in a horizontal position, and as the swing arm 501 continues to push, the connection between the filter membrane clamp 3, the air inlet 102, and the fixed cover 5 becomes tighter, thereby improving the air tightness of the device.
[0028] Furthermore, the output end of the air pump 6 is fixedly connected to an air pipe 601, the other end of the air pipe 601 is fixedly connected to the fixed cover 5, the side of the air pipe 601 is fixedly connected to a bracket 602, and the bottom end of the bracket 602 is fixedly installed on the upper surface of the workbench 1. A gas flow sensor 603 is fixedly connected between the air pipe 601 and the air pump 6. When in use, the air pump 6 is provided, which will drive the external air to contact the filter membrane clamp 3 through the air inlet 102, and then after sampling the filter membrane inside the filter membrane clamp 3, it is transported to the inside of the air pump 6 by the air pipe 601, and then discharged through the exhaust port of the air pump 6. At the same time, the PLC controller 103 can detect the flow rate of the gas flowing inside the air inlet 102 through the gas flow sensor 603.
[0029] The working principle of the present invention is as follows: when in use, the filter membrane is first installed inside the filter membrane holder 3. During testing, the motor 4 drives the swing arm 501 to swing through the rotating shaft 401, so that the swing arm 501 pushes up the fixed cover 5, passes through the inner wall of the card slot 201, and lifts the filter membrane holder 3, so that the filter membrane holder 3 rotates 90 degrees upward with the rotating rod 302 as the axis, so that the filter membrane holder 3, the air inlet 102, and the fixed cover 5 are in the same horizontal position, and as the swing arm 501 continues to push, the connection between the filter membrane holder 3, the air inlet 102, and the fixed cover 5 becomes tighter, thereby improving the air tightness of the device. During the testing process, the air pump 6 will push the air The air is sucked through the interior of the filter membrane holder 3 through the air inlet 102. At this time, the dust, harmful substances or particulate matter in the atmosphere will remain on the filter membrane. After the sampling work is completed, the motor 14 will drive the swing arm 501 to swing through the rotating shaft 401, so that the swing arm 501 pulls down the fixed cover 5, and the filter membrane holder 3 rotates downward 90 degrees with the rotating rod 302 as the axis, so that the filter membrane holder 3 passes through the inner wall of the card slot 201 and the filter membrane holder 3 is repositioned to a horizontal position to prevent the collected dust or particulate matter from falling from the filter membrane. At the same time, the PLC controller 103 can detect the flow rate of the gas flowing inside the air inlet 102 through the gas flow sensor 603;
[0030] By providing multiple filter membrane clamps 3, during the detection process, when multiple detections are required, the rotating propulsion hydraulic cylinder 202 will drive the tray 2 to rotate, so that another filter membrane clamp 3 on the surface of the tray 2 can quickly replace the filter membrane clamp 3 after detection, thereby realizing the function of automatically replacing the filter membrane of the device, which is beneficial to improving the detection efficiency of the device. At the same time, due to the characteristics of the rotating propulsion hydraulic cylinder 202 itself, it can drive the tray 2 to move up and down through the limit rod 2021, thereby facilitating the replacement of the filter membrane inside the filter membrane clamp 3.
[0031] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0032] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0033] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An intelligent atmospheric sampler with automatic sample exchange, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a tray (2), the upper surface of the tray (2) is provided with filter membrane clamps (3) arranged in an annular shape and at equal intervals, the upper surface of the workbench (1) is fixedly connected to a motor 1 (4), the lower surface of the tray (2) is provided with a fixed cover (5), and the upper surface of the workbench (1) is fixedly connected to an air pump (6); The side of the filter membrane clamp (3) is fixedly connected to a mounting block (301), the other end of the mounting block (301) is fixedly connected to a rotating rod (302), both ends of the rotating rod (302) are movably connected to fixed blocks (303), and the fixed blocks (303) are fixedly mounted on the upper surface of the tray (2). The bottom end of the inner wall of the filter membrane clamp (3) is fixedly connected to a hollow baffle (304), and the top end of the inner wall of the filter membrane clamp (3) is fixedly connected to a clamping block (305).
2. The intelligent atmospheric sampler with automatic sample change according to claim 1, characterized in that: A fixing frame (101) is fixedly connected to the upper surface of the workbench (1), an air inlet (102) is provided at the top of the fixing frame (101), a sealing ring (1022) is fixedly connected to one end of the air inlet (102) close to the tray (2), and a PLC controller (103) is fixedly connected to the upper surface of the workbench (1).
3. The intelligent atmospheric sampler with automatic sample change according to claim 1, characterized in that: The upper surface of the tray (2) is provided with annular slots (201) at equal intervals, and the inner walls of the slots (201) are adapted to the side surfaces of the filter membrane clamp (3). The lower surface of the tray (2) is provided with a rotary propulsion hydraulic cylinder (202), and the rotary propulsion hydraulic cylinder (202) is fixedly connected to the upper surface of the workbench (1) via bolts. The output end of the rotary propulsion hydraulic cylinder (202) is movably connected to a limiting rod (2021), and the top end of the limiting rod (2021) is fixedly connected to the lower surface of the tray (2).
4. The intelligent atmospheric sampler with automatic sample change according to claim 1, characterized in that: The output end of the motor 1 (4) is movably connected to a rotating shaft (401), and a mounting seat (402) is provided on the side of the rotating shaft (401), and the mounting seat (402) is fixedly mounted on the upper surface of the workbench (1).
5. The intelligent atmospheric sampler with automatic sample change according to claim 2, characterized in that: The side surface of the fixed cover (5) is adapted to the inner wall of the slot (201), and a swing arm (501) is fixedly connected to the surface of the fixed cover (5). The other end of the swing arm (501) extends to the inner wall of the mounting seat (402) and is fixedly connected to the side surface of the rotating shaft (401).
6. The intelligent atmospheric sampler with automatic sample change according to claim 1, characterized in that: The output end of the air pump (6) is fixedly connected to an air pipe (601), the other end of the air pipe (601) is fixedly connected to the fixed cover (5), the side of the air pipe (601) is fixedly connected to a bracket (602), the bottom end of the bracket (602) is fixedly mounted on the upper surface of the workbench (1), and a gas flow sensor (603) is fixedly connected between the air pipe (601) and the air pump (6).
Citation Information
Patent Citations
Intelligent comprehensive atmosphere sampler
CN220794753U