Early warning device for ferrous metallurgy electrical control equipment
By designing an automatic liquid-replenishing cooling device in the electrical control equipment of steel and metallurgy, the problem of unstable heat dissipation of equipment in high-temperature environments is solved, ensuring the stable operation of the equipment at high temperatures and achieving a continuous heat dissipation effect of the equipment.
Patent Information
- Application Number
- CN202422667033.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-02
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-02
AI Technical Summary
Existing electrical control equipment in the steel and metallurgical industry lacks autonomous heat dissipation capabilities in high-temperature environments, resulting in unstable performance of the detection equipment. Long-term use reduces the coolant content, affecting the heat dissipation effect, which in turn causes equipment damage.
A warning device for electrical control equipment in the iron and steel metallurgy industry is designed. It adopts an upper and lower liquid storage chamber, a lifting plate, a floating block, a limit column and a sealing ring structure. Liquid is automatically replenished through a leak hole to ensure a constant coolant level. The device is directly cooled by a cooling plate and a heat conductive block, and ethylene glycol coolant is used for heat dissipation.
It achieves continuous heat dissipation of the equipment in high temperature environment, protects equipment performance, avoids the reduction of heat dissipation effect due to the reduction of coolant, and ensures stable operation of the equipment.
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Figure CN223401168U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of iron and steel metallurgy technology, and in particular to an early warning device for iron and steel metallurgy electrical control equipment. Background Art
[0002] In metallurgical work, since the working process temperature is high and there are many precision instruments, it is necessary to use early warning devices to monitor the work content, instrument operating parameters and electrical equipment to avoid dangers in the work that may cause damage to workers or equipment.
[0003] In addition, the existing Chinese patent publication number CN216412300U discloses an early warning device for electrical control equipment for steel metallurgy, including a shell, a distribution box is provided at the lower end of the shell, a voltage transformer is provided at the lower end of the shell along one side of the inner wall, a current transformer is provided on the inner wall of the shell, a residual current transformer is provided on the inner wall of the shell, a line inlet is provided at the lower end of the shell, a signal conditioning circuit is provided on the inner wall of the shell, a control box is provided above the signal conditioning circuit, and a circuit breaker is provided at the upper end of the control box. A buzzer is provided on one side of the inner wall of the shell, a warning light is provided on one side of the top of the shell, a signal transmitter is provided on the other side of the shell, and an outlet is provided at the upper end of the shell.
[0004] The various detection devices of the above patents are all installed in a shell, and most of the devices are in a high-temperature environment. Most of the detection devices do not have an independent heat dissipation function and can only dissipate heat through the ventilation windows on the shell. In addition, the detection equipment itself will also generate heat. The detection equipment is in a high-temperature or even ultra-high-temperature environment for a long time, which will lead to unstable performance of the detection equipment. If things go on like this for a long time, it will easily cause damage to the equipment. Therefore, it is necessary to add a cooling device to the detection equipment. Coolant is a commonly used cooling material in the cooling device. Since the evaporation rate of the coolant is related to the temperature, pressure and properties of the coolant, the higher the temperature, the more intense the evaporation. When the coolant content in the heat dissipation device is reduced after long-term use, it will affect the overall heat dissipation effect of the equipment. For this reason, this scheme proposes an early warning device for steel and metallurgical electrical control equipment. Utility Model Content
[0005] In order to improve the problem that when the coolant content in the heat dissipation device decreases after long-term use, it will affect the overall heat dissipation effect of the equipment. The present application provides an early warning device for steel and metallurgical electrical control equipment.
[0006] The present application provides an early warning device for electrical control equipment in steel and metallurgy, which adopts the following technical solution:
[0007] A warning device for steel metallurgical electrical control equipment includes a cooling box and a box body, a liquid storage chamber A is opened at the lower interior of the cooling box, capillaries are welded on both sides and the top of the liquid storage chamber A, a liquid storage chamber B is opened at the upper interior of the cooling box, a leakage hole is opened inside the cooling box between the liquid storage chamber A and the liquid storage chamber B, a lifting plate is movably penetrated on one side of the top of the cooling box, a floating block is fixedly connected to the bottom end of the lifting plate, a limiting column is fixedly connected to one side of the top of the floating block, a sealing ring is fixedly penetrated on the limiting column, the limiting column and the leakage hole are movably penetrated, the top of the sealing ring abuts against the inner upper surface of the liquid storage chamber A, and positioning blocks are symmetrically fixedly connected on both sides of the top of the cooling box.
[0008] Preferably, a cooling plate is welded in the middle of the front of the cooling box, and mounting holes are equidistantly provided on one surface of the cooling plate. A plurality of connectors A are threadedly connected to the mounting hole, and a heat conductive block is welded on the plurality of connectors A. A controller is fixedly installed on one end of the heat conductive block by bolts, and a plurality of connectors B are threadedly connected to the side of the mounting hole below the heat conductive block, and a signal conditioner is welded on the plurality of connectors B. A circuit breaker is fixedly installed on the mounting hole on one side of the signal conditioner by bolts, a voltage transformer is fixedly installed on the mounting hole below the signal conditioner by bolts, a current transformer is fixedly installed on the mounting hole on one side of the voltage transformer by bolts, and a residual current transformer is fixedly installed on the mounting hole on one side of the current transformer by bolts.
[0009] Preferably, a rectangular through hole is opened at the bottom of the box, heat dissipation windows are opened on the upper sides of the box, a connecting block B is fixedly connected to one side of the box, a circular through hole is opened on the top side of the box, and fixing parts are fixed to the four corners of the two sides of the box by bolts.
[0010] Preferably, the positioning block is engaged with the fixing piece, and the front surface of the cooling box abuts against the back surface of the box body.
[0011] Preferably, an alarm light is fixedly mounted on one side of the top of the box body by means of bolts, and a signal transmitter is fixedly mounted on one side of the top of the box body close to the circular through hole.
[0012] Preferably, a door panel is hinged on one side of the front of the box body, a rectangular frame is provided on the door panel, and a connecting block A is fixedly connected to the side of the door panel.
[0013] Preferably, a buzzer is fixedly mounted on one side of the bottom of the box body close to the rectangular through hole by means of bolts.
[0014] Preferably, a liquid injection hole is provided on one side of the top of the cooling box, and the liquid injection hole is threadedly connected to the liquid injection cover plate. A liquid outlet hole is provided on one side of the bottom of the cooling box, and the liquid outlet hole is threadedly connected to the liquid outlet cover plate.
[0015] In summary, this application includes at least one of the following beneficial technical effects:
[0016] 1. By setting up two upper and lower coolant storage chambers, the closure of the leak hole is controlled under the coordinated action of the lifting plate, floating block, limit column and sealing ring, so as to automatically replenish the lower chamber that is in direct contact with the cooling plate, ensuring that the coolant in the lower chamber is always at the same liquid level, thereby ensuring that the cooling effect of the cooling device will not be significantly reduced due to the lack of coolant, and ensuring the continuity of the cooling effect.
[0017] 2. By directly or indirectly installing the detection equipment and control equipment on the cooling plate, the temperature of the detection equipment and control equipment is transferred to the cooling box through the cooling plate, and the cooling liquid inside the cooling box is used to cool the detection equipment and control equipment as a whole, thereby reducing the impact of the high temperature environment of metallurgy on the detection equipment and control equipment, ensuring the performance of the equipment and achieving the effect of protecting the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the overall structure of this application document;
[0019] Figure 2 This is a schematic diagram of the box structure of this application document;
[0020] Figure 3 A schematic cross-sectional view of the cooling box of this application document;
[0021] Figure 4 A schematic diagram of the overall structure of this application document;
[0022] Figure 5 This is a schematic diagram of the cooling plate structure of this application document.
[0023] Figure 1: 1. Cooling box; 101. Liquid storage chamber A; 102. Liquid storage chamber B; 103. Leakage hole; 104. Lifting plate; 105. Floating block; 106. Limiting column; 107. Sealing ring; 108. Capillary tube; 2. Positioning block; 3. Liquid outlet cover plate; 4. Liquid injection cover plate; 5. Cooling plate; 501. Mounting hole; 6. Connector A; 7. Heat conducting block; 8. Controller; 9. Connector B; 10. Signal Signal conditioner; 11. Voltage transformer; 12. Current transformer; 13. Residual current transformer; 14. Circuit breaker; 15. Box; 1501. Rectangular through-hole; 1502. Heat dissipation window; 1503. Connection block B; 1504. Circular through-hole; 1505. Fixing piece; 16. Alarm light; 17. Signal transmitter; 18. Door panel; 19. Rectangular frame; 20. Connection block A; 21. Buzzer. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1-Figure 5 This application is described in further detail.
[0025] The embodiment of the present application discloses an early warning device for electrical control equipment in steel and metallurgy.
[0026] Reference Figure 1 、 Figure 3 、 Figure 4 and Figure 5 A warning device for electrical control equipment in steel metallurgy includes a cooling box 1 and a box body 15. A liquid storage cavity A101 is provided at the lower part of the cooling box 1. Capillaries 108 are provided on both sides of the liquid storage cavity A101. The capillaries 108 are made by welding copper powder. A liquid storage cavity B102 is provided at the upper part of the cooling box 1. The liquid storage cavity A101 and the liquid storage cavity B102 are used to store ethylene glycol coolant. The interior of the cooling box 1 is located between the liquid storage cavity A101 and the liquid storage cavity B102. 02, a leakage hole 103 is opened between, a lifting plate 104 is movably penetrated on one side of the top of the cooling box 1, and a floating block 105 is fixedly connected to the bottom end of the lifting plate 104, and a limiting column 106 is fixedly connected to one side of the top of the floating block 105. A sealing ring 107 is fixedly penetrated on the limiting column 106, and the limiting column 106 is movably penetrated by the leakage hole 103. The top of the sealing ring 107 abuts against the inner upper surface of the liquid storage chamber A101, and the positioning blocks 2 are symmetrically fixedly connected on both sides of the top of the cooling box 1.
[0027] Depend on Figure 3 It can be seen that a rectangular hole is opened in the middle of the front of the cooling box 1, and a cooling plate 5 is welded at the rectangular hole. Fins are opened on the back of the cooling plate 5 to increase the heat dissipation area. Mounting holes 501 are opened at equal intervals on one side of the cooling plate 5. The mounting holes 501 are opened for the installation of various detection equipment to improve the installation efficiency. A plurality of connectors A6 are threadedly connected to the mounting holes 501. A heat conducting block 7 is welded on the plurality of connectors A6. One end of the heat conducting block 7 abuts against one side of the cooling plate 5. The heat conducting block 7 is made of aluminum alloy and has good thermal conductivity. A controller 8 is fixed to one end of the heat conducting block 7 by bolts. A plurality of connectors B9 are threadedly connected to the side of the mounting hole 501 below the heat conductive block 7, and a signal conditioner 10 is welded to the plurality of connectors B9. A circuit breaker 14 is fixedly installed on the mounting hole 501 on one side of the signal conditioner 10 by bolts. A voltage transformer 11 is fixedly installed on the mounting hole 501 below the signal conditioner 10 by bolts. A current transformer 12 is fixedly installed on the mounting hole 501 on one side of the voltage transformer 11 by bolts. A residual current transformer 13 is fixedly installed on the mounting hole 501 on one side of the current transformer 12 by bolts.
[0028] Reference Figure 1 、 Figure 2 and Figure 4A liquid injection hole is provided on one side of the top of the cooling box 1, and the liquid injection hole is threadedly connected to the liquid injection cover plate 4. A liquid outlet hole is provided on one side of the bottom of the cooling box 1, and the liquid outlet hole is threadedly connected to the liquid outlet cover plate 3. The liquid injection cover plate 4 and the liquid outlet cover plate 3 are used to adjust the coolant capacity in the cooling box 1. A rectangular through hole 1501 is provided on the bottom of the box body 15. The rectangular through hole 1501 is used for piercing the wiring of the subsequent detection equipment. Heat dissipation windows 1502 are provided on the upper sides of the box body 15. The heat dissipation windows 1502 are used to improve the air circulation inside the box body 15. A connecting block B1 is fixedly connected to one side of the box body 15 503, the connecting block B1503 is used for locking the subsequent box body 15, and a circular through hole 1504 is provided on one side of the top of the box body 15. The circular through hole 1504 is used for piercing the wiring of the early warning equipment. The four corners on both sides of the box body 15 are fixed with fixing parts 1505 by bolts. The fixing parts 1505 are used for installing the box body 15. The positioning block 2 is engaged with the fixing parts 1505. The cooling box 1 can be fixed on the fixing parts 1505 through the positioning block 2, so that the cooling box 1 can be fixed on the back of the box body 15, so that the front of the cooling box 1 is in contact with the back of the box body 15.
[0029] Reference Figure 1 、 Figure 2 and Figure 4 An alarm light 16 is fixedly installed on one side of the top of the box 15 by bolts. The alarm light 16 is used to issue a light warning. A signal transmitter 17 is fixedly installed on one side of the top of the box 15 near the circular through hole 1504. The signal transmitter 17 is used to detect the operating status of the equipment. A door panel 18 is hinged on the front side of the box 15. A rectangular frame 19 is opened on the door panel 18. When the door panel 18 is closed, the controller 8 is just located at the rectangular frame 19 on the door panel 18, so that it is convenient to observe the numerical situation on the controller 8. The side of the door panel 18 is fixedly connected with a connecting block A20. The connecting block A2 0 is used for subsequent locking of the box 15. A buzzer 21 is fixedly installed on one side of the bottom of the box 15 near the rectangular through hole 1501 by bolts. The buzzer 21 is used to issue a sound warning. The controller 8 is connected to the signal conditioner 10 by wires, the controller 8 is connected to the circuit breaker 14 by wires, the signal conditioner 10 is connected to the voltage transformer 11 by wires, the signal conditioner 10 is connected to the current transformer 12 by wires, the signal conditioner 10 is connected to the residual current transformer 13 by wires, the controller 8 is connected to the alarm light 16 by wires, the controller 8 is connected to the signal transmitter 17 by wires, and the controller 8 is connected to the buzzer 21 by wires.
[0030] The implementation principle of the early warning device for steel metallurgical electrical control equipment in the embodiment of the present application is as follows: first, the signal conditioner 10, the voltage transformer 11, the current transformer 12 and the residual current transformer 13 are installed on the cooling plate 5 in sequence, and then the heat conductive block 7 is installed on the cooling plate 5, so that each detection device can directly or indirectly contact the cooling plate 5, thereby cooling the entire detection device and reducing the impact of the high temperature environment on the equipment, and then the alarm light 16, the signal transmitter 17 and the buzzer 21 are installed on the box body 15 in sequence, and then the cooling box 1 is attached to the back of the box body 15, and then the fixing piece 1505 is threadedly installed on the box body 15, and under the action of the positioning block 2, the cooling box 1 can be fixedly installed on the back of the box body 15. Then, after the lines are connected, the box 15 is fixed to the wall with bolts. By setting the alarm value on the controller 8, when the metallurgical equipment is running, the circuit passes through the voltage transformer 11, the current transformer 12, and the residual current transformer 13. The weak electrical signals output by the sensors on the voltage transformer 11, the current transformer 12, and the residual current transformer 13 are amplified by the signal conditioning circuit on the signal conditioner 10, and the voltage, current, and residual current data in the equipment are displayed on the display of the controller 8. When the voltage, current or residual current inside the equipment is too large and exceeds the warning value of the controller 8, the controller 8 will control the circuit breaker 14 to disconnect, so that the equipment is powered off to avoid accidents. At the same time, the controller 8 will start The alarm light 16 and the buzzer 21 can send out early warning signals in time to remind workers. At the same time, the controller 8 will send an alarm signal to the management department through the signal transmitter 17, so that maintenance can be carried out in time. Since the cooling plate 5 is welded on the cooling 1, when the above-mentioned multiple detection equipment is in operation, the high temperature generated at the same time will be transmitted to the liquid storage chamber A101 in the cooling box 1 through the cooling plate 5. The transmitted high temperature will heat the coolant in the liquid storage chamber A101, causing the coolant to vaporize and evaporate. The vaporized coolant will be located in the upper part of the liquid storage chamber A101. After contacting the capillary 108 with a lower temperature in the upper part of the liquid storage chamber A101, it will be liquefied into liquid and flow back to the liquid storage chamber A101 through the capillaries 108 on both sides. In the coolant at the bottom of 101, heat will be consumed in this process, thereby realizing the reflux of the coolant and the circulation of the working medium, thereby achieving the effect of cooling the coolant. The cooling plate 5 can be completely immersed in the propylene glycol coolant inside the liquid storage chamber A101. When the ethylene glycol coolant in the liquid storage chamber A101 and the liquid storage chamber B102 evaporates due to the high temperature environment and causes the liquid level to drop, the internal coolant will evaporate with the high temperature and the floating block 105 will drop with the liquid level, thereby driving the limiting column 106, the lifting plate 104 and the sealing ring 107 to drop, so that the limiting column 106 is separated from the leak hole 103, so that the remaining propylene glycol coolant in the top liquid storage chamber B102 will be quickly replenished to the liquid storage chamber A101. When the liquid level is restored,The floating block 105 is affected by the buoyancy and drives the limiting column 106, the lifting plate 104 and the sealing ring 107 to rise. Under the action of the limiting column 106 and the sealing ring 107, the leak hole 103 is blocked, thereby ensuring that the coolant level in the liquid storage chamber A101 is always maintained at the same standard, thereby ensuring that the heat dissipation effect of the cooling device is not reduced.
[0031] The above are merely optional embodiments of the present disclosure and are not intended to limit the present disclosure. Those skilled in the art will readily appreciate that the present disclosure may be modified and varied in various ways. Any modifications, equivalent substitutions, improvements, and the like made within the spirit and principles of the present disclosure shall be included within the scope of protection of the present disclosure.
Claims
1. An early warning device for electrical control equipment in steel metallurgy, comprising a cooling box (1) and a box body (15), characterized in that: A liquid storage cavity A (101) is provided at the lower portion of the interior of the cooling box (1), capillaries (108) are welded on both sides and the upper portion of the interior of the liquid storage cavity A (101), a liquid storage cavity B (102) is provided at the upper portion of the interior of the cooling box (1), and a leak hole (103) is provided between the liquid storage cavity A (101) and the liquid storage cavity B (102) within the cooling box (1); A lifting plate (104) is movably passed through one side of the top of the cooling box (1), a floating block (105) is fixedly connected to the bottom end of the lifting plate (104), a limiting column (106) is fixedly connected to one side of the top of the floating block (105), a sealing ring (107) is fixedly passed through the limiting column (106), the limiting column (106) and the leakage hole (103) are movably passed through, the top of the sealing ring (107) is in contact with the upper surface of the liquid storage chamber A (101), and positioning blocks (2) are symmetrically fixedly connected to both sides of the top of the cooling box (1).
2. The early warning device for electrical control equipment in steel and metallurgy according to claim 1, characterized in that: A cooling plate (5) is welded in the middle of the front of the cooling box (1), and mounting holes (501) are equidistantly provided on one side of the cooling plate (5). A plurality of connectors A (6) are threadedly connected to the mounting holes (501), and a plurality of heat conducting blocks (7) are welded to the connectors A (6). A controller (8) is fixed to one end of the heat conducting block (7) by bolts, and a plurality of connectors B (9) are threadedly connected to the side of the mounting hole (501) located below the heat conducting block (7), and a plurality of signal conditioners are welded to the connectors B (9). (10), a circuit breaker (14) is fixedly mounted on the mounting hole (501) at one side of the signal conditioner (10) by means of bolts, a voltage transformer (11) is fixedly mounted on the mounting hole (501) below the signal conditioner (10) by means of bolts, a current transformer (12) is fixedly mounted on the mounting hole (501) at one side of the voltage transformer (11) by means of bolts, and a residual current transformer (13) is fixedly mounted on the mounting hole (501) at one side of the current transformer (12) by means of bolts.
3. The early warning device for electrical control equipment in steel and metallurgy according to claim 1, characterized in that: A rectangular through hole (1501) is provided at the bottom of the box body (15), heat dissipation windows (1502) are provided above both sides of the box body (15), a connecting block B (1503) is fixedly connected to one side of the box body (15), a circular through hole (1504) is provided on one side of the top of the box body (15), and fixing members (1505) are fixedly connected to the four corners of both sides of the box body (15) by bolts.
4. The early warning device for electrical control equipment in steel and metallurgy according to claim 1, characterized in that: The positioning block (2) is engaged with the fixing member (1505), and the front surface of the cooling box (1) abuts against the back surface of the box body (15).
5. The early warning device for electrical control equipment in steel and metallurgy according to claim 1, characterized in that: An alarm light (16) is fixedly mounted on one side of the top of the box (15) by means of bolts, and a signal transmitter (17) is fixedly mounted on one side of the top of the box (15) close to the circular through hole (1504).
6. The early warning device for electrical control equipment in steel and metallurgy according to claim 1, characterized in that: A door panel (18) is hingedly connected to one side of the front of the box body (15), a rectangular frame (19) is provided on the door panel (18), and a connecting block A (20) is fixedly connected to the side of the door panel (18).
7. The early warning device for electrical control equipment in steel and metallurgy according to claim 1, characterized in that: A buzzer (21) is fixedly mounted on one side of the bottom of the box body (15) close to the rectangular through hole (1501) by means of bolts.
8. The early warning device for electrical control equipment in steel and metallurgy according to claim 1, characterized in that: A liquid injection hole is provided on one side of the top of the cooling box (1), and the liquid injection hole is threadedly connected to the liquid injection cover plate (4); a liquid outlet hole is provided on one side of the bottom of the cooling box (1), and the liquid outlet hole is threadedly connected to the liquid outlet cover plate (3).
Citation Information
Patent Citations
Electric control equipment early warning device for ferrous metallurgy
CN216412300U