Platinum channel environment humidity management and control system

By introducing a humidifier, a data monitoring system and an alarm system into the platinum channel, the problem of the inability to monitor the environmental humidity in the platinum channel was solved, real-time regulation and alarm of the humidity were achieved, and production efficiency and product quality were improved.

CN223401193UActive Publication Date: 2025-09-30RAINBOW (HEFEI) LIQUID CRYSTAL GLASS CO LTD
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Patent Information

Application Number
CN202421450523.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-09-30
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

In the existing technology, the humidity of the platinum channel environment cannot be effectively monitored, resulting in the precipitation of bubbles in the glass liquid, affecting product quality, and possibly damaging equipment, causing unnecessary losses.

Method used

A combination of humidifiers, data monitoring systems, humidity sensors and alarm systems are used, connected via high-frequency signal transmission lines, to monitor and regulate the humidity of the platinum channel environment in real time, and issue an alarm in a timely manner when it exceeds the range.

Benefits of technology

Real-time monitoring and adjustment of the platinum channel environmental humidity is achieved, which reduces bubble precipitation, improves product quality, reduces the risk of equipment damage, and improves production efficiency.

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Abstract

The utility model relates to a platinum channel environment humidity management and control system, and belongs to the technical field of TFT-LCD liquid crystal glass substrate manufacturing. Comprising a humidifier, a data monitoring system, a humidity sensor and an alarm system which are connected through a high-frequency signal transmission line. The data monitoring system monitors and evaluates environmental humidity data of each section of the platinum channel in real time through the humidity sensor, regulates and controls the humidifier and transmits the environmental humidity data to the alarm system, the alarm system sets the environmental humidity value range of each section of the platinum channel needing to be monitored, and the humidifier regulates the environmental humidity of each section of the platinum channel. The data monitoring system reads and integrates the power of the humidifier and the data of the humidity sensor, a monitoring range is set in the alarm system, and when the power of the humidifier and the data of the humidity sensor exceed or are lower than the set range, an alarm is given, so that field personnel are reminded to pay attention to the environment state of the corresponding platinum channel, the working efficiency is further improved, and the equipment operation risk is further reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of TFT-LCD liquid crystal glass substrate manufacturing, and specifically relates to a platinum channel environmental humidity control system for substrate glass production technology. Background Art

[0002] During the production of TFT-LCD glass substrates, platinum channels are used to clarify, homogenize, and cool the molten glass in stages to achieve the desired molding process. Due to process limitations, the platinum channels themselves are not completely sealed, allowing for gas interaction with the surrounding environment and allowing hydrogen ions to escape through the channel walls. When the humidity within the platinum channel exceeds the process control range, bubbles can form in the molten glass, impacting product quality. Therefore, real-time humidity monitoring is essential to prevent bubble formation and ensure high-quality production.

[0003] Currently, no specific humidity control system is used. Only some sections of the platinum channel are humidified. The environmental humidity of each section of the platinum channel fluctuates greatly and the reliability of the measured values ​​is low. It is impossible to quantify and judge the actual situation. If problems arise, remedial measures will have an adverse impact on production.

[0004] Without a relevant humidity control system, the actual production quality of the platinum channel may not achieve the expected production results, affecting the melting process and may even cause damage to related equipment, thereby causing unnecessary losses and adversely affecting production. Utility Model Content

[0005] In order to solve the technical problem in the above-mentioned background technology that the actual production quality of the platinum channel cannot meet the expected production effect, the utility model provides a platinum channel environmental humidity control system.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A platinum channel environmental humidity control system includes a humidifier, a data monitoring system, a humidity sensor, and an alarm system. The humidifier is connected to the data monitoring system and the humidity sensor via high-frequency signal transmission lines, respectively. The humidity sensor is also connected to the data monitoring system via high-frequency signal transmission lines. The humidifier transmits actual power to the data monitoring system. The monitoring system continuously records humidity sensor data, processes it to obtain the power that the humidifier should set, and adjusts the actual power.

[0008] Preferably, the humidifier is controlled by a data monitoring system, and the power of the corresponding humidifier can be quantitatively adjusted respectively.

[0009] Preferably, the number of the humidifiers and humidity sensors is at least two (not less than one pair), respectively, which are placed on both sides of the platinum channel section to monitor the ambient humidity of the platinum channel section.

[0010] Preferably, the data monitoring system can continuously record the platinum channel humidity sensor data and process it to obtain the power that the humidifier should be set to. The data monitoring system can set a data processing method and adjust the humidifier power according to actual conditions.

[0011] Preferably, the data monitoring system can continuously record the humidifier set power and actual power as well as humidity sensor data.

[0012] Preferably, the data monitoring system and the alarm system are connected via a high-frequency signal transmission line; the alarm system can set the ambient humidity of the platinum channel section that requires attention and the actual power range of the corresponding humidifier.

[0013] As a preference, the humidity control requirements of different platinum channel environments can be met by increasing the number of humidifiers and humidity sensors and adjusting the humidifier setting power.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] This utility model has a simple structure and reasonable design. The humidifier transmits power to a data monitoring system, which monitors and processes data on the ambient humidity and humidifier power in the platinum channel section in real time. The system then adjusts the ambient humidity based on the humidifier power and transmits the corresponding data to the alarm system in real time. The alarm system sets a monitoring range and issues a warning when the value exceeds the monitoring range. This reminds operators to pay attention and check, analyze relevant issues in a timely manner, and take appropriate measures, thereby further improving work efficiency and reducing losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a schematic diagram of the main view of a platinum channel environmental humidity control system of the present invention;

[0018] Figure 2 This is a side view schematic diagram of a platinum channel environmental humidity control system of the utility model;

[0019] 1. Humidifier; 2. Data monitoring system; 3. Humidity sensor; 4. Alarm system. DETAILED DESCRIPTION

[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-Figure 2 As shown, a platinum channel environmental humidity control system includes a humidifier 1, a data monitoring system 2, a humidity sensor 3, and an alarm system 4; the humidifier 1 is connected to the data monitoring system 2 and the humidity sensor 3 respectively through a high-frequency signal transmission line, the humidity sensor 3 is connected to the data monitoring system 2 through a high-frequency signal transmission line, and the data monitoring system 2 is connected to the alarm system 4 through a high-frequency signal transmission line;

[0022] The data monitoring system 2 reads the data in the humidity sensor 3 and the power of the humidifier 1, processes and integrates the data, and transmits the data to the alarm system 4, in which the monitoring range that needs attention is set.

[0023] The humidifier 1 should be placed at fixed positions on both sides of the platinum channel section that requires attention, and transmit the actual power to the data monitoring system 2. The humidifier 1 should be set up in no less than 1 pair (at least 2), and the specific number is determined by actual needs.

[0024] The data monitoring system 2 can process data in real time and transmit the set power and actual power to the alarm system 4. The specific processing method is as follows: the data monitoring system 2 reads the value of the humidity sensor 3 of the platinum channel section, quantifies the bubble precipitation of the glass liquid in the platinum channel by humidity data, and calculates the set power of the corresponding humidifier 1 to regulate the actual power.

[0025] The data monitoring system 2 can continuously process data in real time and transmit the set power and actual power to the alarm system 4.

[0026] The alarm system 4 can monitor the ambient humidity of the platinum channel section and the power of the humidifier 1 in real time.

[0027] The humidity sensor 3 records the corresponding ambient humidity value in real time.

[0028] The alarm system 4 is configured to set a specific monitoring range that requires attention.

[0029] Working principle:

[0030] Controllable humidifier 1 is connected to data monitoring system 2. Data monitoring system 2 uses humidity sensor 3 to monitor and evaluate humidity data in each section of the platinum channel in real time, then regulates humidifier 1 and transmits this data to alarm system 4. Alarm system 4 sets the humidity ranges for each section of the platinum channel to be monitored. High-frequency signal transmission lines connect controllable humidifier 1, data monitoring system 2, humidity sensor 3, and alarm system 4. Controllable humidifier 1 adjusts the humidity in each section of the platinum channel. Data monitoring system 2 reads and integrates data from humidifier 1's power and humidity sensor 3. Alarm system 4 sets a monitoring range. When the power and humidity sensor data exceed or fall below the set range, an alarm is issued, alerting on-site personnel to the corresponding platinum channel's environmental status, further improving work efficiency and reducing equipment operation risks.

[0031] Throughout the specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0032] The above content is merely an example and explanation of the structure of the present utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should fall within the scope of protection of the present utility model.

Claims

1. A platinum channel environmental humidity control system, characterized by: The invention comprises a humidifier (1), a data monitoring system (2), a humidity sensor (3) and an alarm system (4); the humidifier (1) is connected to the data monitoring system (2) and the humidity sensor (3) respectively, and the data monitoring system (2) is connected to the humidity sensor (3); the humidifier (1) transmits actual power to the data monitoring system (2), and the monitoring system (2) continuously records the data of the humidity sensor (3) and processes it to obtain the power that the humidifier (1) should set and adjust the actual power.

2. A platinum channel environmental humidity control system according to claim 1, characterized in that: The humidifier (1) is controlled by a data monitoring system (2), and the power of the corresponding humidifier can be quantitatively adjusted respectively.

3. The platinum channel environmental humidity control system according to claim 1, characterized in that: The number of the humidifier (1) and the humidity sensor (3) are at least two, respectively, and they are placed on both sides of the platinum channel section to monitor the environmental humidity of the platinum channel section.

4. The platinum channel environmental humidity control system according to claim 1, characterized in that: The data monitoring system (2) can continuously record the data of the platinum channel humidity sensor (3) and process it to obtain the power that the humidifier (1) should set. The data monitoring system (2) can set a data processing method and adjust the power of the humidifier (1) according to actual conditions.

5. The platinum channel environmental humidity control system according to claim 1, characterized in that: The data monitoring system (2) can continuously record the set power and actual power of the humidifier (1) and the humidity sensor (3) data.

6. The platinum channel environmental humidity control system according to claim 1, characterized in that: The data monitoring system (2) is connected to the alarm system (4).

7. The platinum channel environmental humidity control system according to claim 6, characterized in that: The alarm system (4) can monitor and set the actual power range of the environmental humidity sensor (3) of the platinum channel section requiring attention and the corresponding connected humidifier (1).

8. The platinum channel environmental humidity control system according to claim 1, characterized in that: The humidity control requirements of different platinum channel environments can be met by increasing the number of humidifiers (1) and humidity sensors (3) and adjusting the power setting of the humidifiers (1).