Iron core stator rubber coating structure

By designing the iron core stator rubber coating structure and adopting a modular design of components such as the casing, clamping ring, and guard ring, the problems of incomplete protection of the stator core and fragile insulation layer are solved, thereby improving the stability and service life of the motor.

CN223402282UActive Publication Date: 2025-09-30DONGGUAN YUHUI PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422260703.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-09-30
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The traditional stator core protection method has the disadvantages of not being completely wrapped, the insulation layer being easily damaged, and poor anti-rust performance, which leads to unstable motor operation and shortened service life.

Method used

A core stator rubber encapsulation structure is designed, including components such as the shell, clamping ring, guard ring, mounting base, mounting seat, connecting rod and arc block. Through modular design and precise docking, the stable fixation and connection reliability of the stator core are ensured.

Benefits of technology

It improves the durability and reliability of the stator core, simplifies the installation process, enhances the maintainability and scalability of the system, and ensures the stable operation of the motor in complex environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stators, and discloses an iron core stator rubber coating structure, which is characterized in that a clamping ring is mounted at the upper end of a shell, a protective ring is mounted at the lower end of the shell, a mounting base is mounted at the upper end of the clamping ring, a plurality of mounting seats are mounted at the upper end of the mounting base, and one inner end of each mounting seat is fixedly connected with a connecting rod; the other end of the penguin connecting rod is fixedly connected with the arc block, the shell serves as the basis of the whole structure, powerful fixing and supporting effects are provided, stable operation of internal components in a complex environment is ensured, the structure is further reinforced by adding the clamping ring and the protection ring, the influence of external interference on the internal components is prevented, and the service life of the internal components is prolonged. The overall durability and reliability are improved, the mounting base and the six mounting bases on the mounting base adopt modular design, so that different parts can be flexibly configured and replaced according to needs, and the design not only simplifies the mounting process, but also improves the maintainability and expandability of the system.
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Description

Technical Field

[0001] The utility model relates to the technical field of stators, in particular to an iron core stator rubber coating structure. Background Art

[0002] During the motor manufacturing process, the stator core is the core component of the motor. Its protection and insulation performance directly affect the motor's operating stability and service life. However, traditional stator core protection methods often have problems such as not being able to completely cover the stator core, the insulation layer is easily damaged, and the rust resistance is poor. This makes the motor prone to failure during use and affects production efficiency. To this end, we proposed a core stator rubber encapsulation structure. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the present invention provides an iron core stator rubber encapsulation structure to solve the above-mentioned problems.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a core stator rubber-coated structure, comprising a shell, a clamping ring installed at the upper end of the shell, and a guard ring installed at the lower end of the shell, characterized in that a mounting base is installed at the upper end of the clamping ring, a plurality of mounting seats are installed at the upper end of the mounting base, and the inner end of the mounting seat is fixedly connected to a connecting rod, and the other end of the penguin connecting rod is fixedly connected to an arc block.

[0007] Preferably, a protrusion is provided on the upper end of the outer side of the mounting seat, and a through hole is provided at the center of the upper surface of the mounting seat, and the inside of the through hole is provided with a square.

[0008] Preferably, six mounting seats are provided at the upper end of the mounting base, and six corresponding arc blocks are provided, and the six arc blocks are arranged around the center, and the inner side of the arc block is provided in a smooth shape.

[0009] Preferably, a plurality of circular holes are provided on the upper surface of the mounting base corresponding to the centers of the two mounting seats, and the plurality of circular holes are provided in a blind hole shape.

[0010] Preferably, the number one hole, the number two hole, the number three hole and the number four hole among the plurality of circular holes are arranged in the shape of through holes.

[0011] Preferably, a groove is provided at a position corresponding to the circular hole on the side end of the mounting base, and two grooves are provided, and the two grooves are symmetrically arranged.

[0012] Preferably, a plurality of crescent grooves are provided on the surface of the shell, and the crescent grooves are arranged in an arc shape.

[0013] (3) Beneficial effects

[0014] Compared with the prior art, the present invention provides an iron core stator rubber coating structure with the following beneficial effects:

[0015] 1. The outer shell, as the foundation of the entire structure, provides strong fixation and support, ensuring the stable operation of internal components in complex environments. The addition of clamping rings and guard rings further strengthens the structure, prevents the impact of external interference on internal components, and improves overall durability and reliability. The mounting base and its six mounting bases adopt a modular design, allowing different components to be flexibly configured and replaced as needed. This design not only simplifies the installation process, but also improves the maintainability and scalability of the system.

[0016] 2. The design of the bumps on the mounting base and the square pins in the through-holes ensures accuracy and stability when docking with other components. This design reduces installation errors and improves the overall performance of the system. The combination of connecting rods and arc blocks not only achieves a firm connection between components, but also allows relative movement. The design of circular holes and grooves facilitates the connection between the housing and its internal components and external equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the utility model;

[0018] Figure 2 This is a top view schematic diagram of the utility model;

[0019] Figure 3 It is a bottom schematic diagram of the utility model.

[0020] In the figure: 1. Shell; 2. Snap ring; 3. Guard ring; 4. Mounting base; 5. Through hole; 6. Square pin; 7. Groove; 8. Hole No. 1; 9. Hole No. 2; 10. Round hole; 11. Hole No. 3; 12. Hole No. 4; 13. Crescent groove; 14. Mounting base; 15. Connecting rod; 16. Arc block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-3A core stator rubber-coated structure includes a shell 1, a clamping ring 2 is installed on the upper end of the shell 1, and a guard ring 3 is installed on the lower end of the shell 1. It is characterized in that a mounting base 4 is installed on the upper end of the clamping ring 2, and a plurality of mounting seats 14 are installed on the upper end of the mounting base 4, and the inner end of the mounting seat 14 is fixedly connected to the connecting rod 15, and the other end of the penguin connecting rod 15 is fixedly connected to the arc block 16, a structural mounting component.

[0023] Furthermore, a protrusion is provided on the upper end of the outer side of the mounting seat 14, and a through hole 5 is provided at the center of the upper surface of the mounting seat 14, and a square pin 6 is installed inside the through hole 5 for positioning.

[0024] Furthermore, six mounting seats 14 are set at the upper end of the mounting base 4, and six corresponding arc blocks 16 are set, and the six arc blocks 16 are arranged around the center, and the inner side of the arc block 16 is set in a smooth shape. The six mounting seats 14 are set evenly, and each mounting seat 14 is installed corresponding to the arc block 16.

[0025] Furthermore, a plurality of circular holes 10 are provided on the upper surface of the mounting base 4 at the centers corresponding to the two mounting seats 14 , and the plurality of circular holes 10 are provided in a blind hole shape and are evenly arranged.

[0026] Furthermore, among the multiple circular holes 10, hole No. 1 8, hole No. 2, hole No. 9, hole No. 3, hole No. 11 and hole No. 4, 12 are arranged in the form of through holes, and the circular holes 10 are in the form of blind holes, among which hole No. 1 8, hole No. 2, hole No. 9, hole No. 3, hole No. 11 and hole No. 4, 12 are through holes.

[0027] Furthermore, a groove 7 is provided at the side end of the mounting base 4 at a position corresponding to the circular hole 10 , and two grooves 7 are provided, and the two grooves 7 are symmetrically arranged, and the grooves 7 serve as guide grooves for the connecting components.

[0028] Furthermore, a plurality of crescent grooves 13 are provided on the surface of the housing 1 , and the crescent grooves 13 are provided in an arc shape. The crescent grooves 13 are used to reduce weight and enhance grip.

[0029] Working principle: The shell 1 serves as the foundation of the entire structure, providing the necessary fixation and support to ensure the stable operation of the internal components. The retaining ring 2 and the guard ring 3 are respectively installed at the upper and lower ends of the shell 1, which may be used to further strengthen the structure or prevent external interference. The mounting base 4 serves as the installation component, and the six mounting seats 14 installed thereon are interconnected by connecting rods 15 and arc blocks 16 to form a stable annular structure. The protrusions on the mounting seats 14 and the square pins 6 in the through holes 5 are used for precise docking with other components. The combination of the connecting rods 15 and the arc blocks 16 is used to transmit force or torque to achieve relative movement between components. The circular holes 10 and the grooves 7 facilitate the connection and installation of the shell.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A core stator rubber coating structure, comprising a housing (1), a clamping ring (2) mounted on the upper end of the housing (1), and a guard ring (3) mounted on the lower end of the housing (1), characterized in that: The upper end of the clamping ring (2) is installed with a mounting base (4), the upper end of the mounting base (4) is installed with a plurality of mounting seats (14), and the inner end of the mounting seat (14) is fixedly connected to a connecting rod (15), and the other end of the penguin connecting rod (15) is fixedly connected to an arc block (16).

2. The iron core stator rubber coating structure according to claim 1, characterized in that: A convex block is provided on the upper end of the outer side of the mounting seat (14), and a through hole (5) is provided at the center of the upper surface of the mounting seat (14), and a square pin (6) is installed inside the through hole (5).

3. The iron core stator rubber coating structure according to claim 1, characterized in that: Six mounting seats (14) are provided at the upper end of the mounting base (4), and six corresponding arc blocks (16) are provided. The six arc blocks (16) are arranged around the center, and the inner side of the arc block (16) is arranged in a smooth shape.

4. The iron core stator rubber coating structure according to claim 3, characterized in that: A plurality of circular holes (10) are provided on the upper surface of the mounting base (4) at the centers of the two mounting seats (14), and the plurality of circular holes (10) are provided in a blind hole shape.

5. The iron core stator rubber coating structure according to claim 4, characterized in that: Among the plurality of circular holes (10), hole No. 1 (8), hole No. 2 (9), hole No. 3 (11) and hole No. 4 (12) are arranged in the shape of through holes.

6. The iron core stator rubber coating structure according to claim 1, characterized in that: A groove (7) is provided at the side end of the mounting base (4) at a position corresponding to the circular hole (10), and two grooves (7) are provided, and the two grooves (7) are symmetrically arranged.

7. The iron core stator rubber coating structure according to claim 1, characterized in that: A plurality of crescent grooves (13) are provided on the surface of the housing (1), and the crescent grooves (13) are arranged in an arc shape.